Hisun HS800UTV, Owner'S Manual

Page 1: ...STRIKE 800 OWNER S MANUAL hisunmotors com TM...

Page 2: ...d to have safe and enjoyable UTV operation If you have any questions regarding the operation or maintenance of your UTV please consult the dealer IMPORTANT SAFETY MESSAGE READ THIS MANUAL TOGETHER WIT...

Page 3: ...s distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death...

Page 4: ...the temperature is below 4 F 20 park the UTV in the place where the temperature is higher than 4 F 20 After the UTV has warmed up the UTV can be started Please see page 6 3 on the warming up process F...

Page 5: ...Indicator and Warning Lights 4 2 Use of EPS system 4 4 Speedometer Unit 4 5 Odometer and Trip Meter Modes 4 6 Fault code indicator 4 8 Switches 4 10 Accelerator Pedal 4 14 Brake Pedal 4 16 Drive Sele...

Page 6: ...11 Lights 5 11 Switches 5 11 Tires 5 12 How to Measure Tire Pressure 5 14 Tire Wear Limit 5 15 Operation 6 1 Starting the Engine 6 2 Warming Up 6 3 Drive Select Lever Operation and Driving In Reverse...

Page 7: ...m Inspection 8 9 Engine Oil and Oil Filter Cartridge 8 10 To Change the Engine Oil 8 11 Differential Gear Oil 8 17 Coolant 8 20 Axle Boots 8 21 Spark Plug Inspection 8 22 Inspection 8 23 Installation...

Page 8: ...y 8 40 Battery Maintenance 8 42 Fuse Replacement 8 42 Replacing Headlight Bulb 8 45 Tail brake Light Bulb Replacement 8 47 Troubleshooting 8 49 Check and Solution to Common Problems in the Vehicle 8 5...

Page 9: ...Location of the Warning and Safety Labels 1 1...

Page 10: ...tand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read o...

Page 11: ...Location of the Warning and Safety Labels 1 3...

Page 12: ...1 4 Location of the Warning and Safety Labels...

Page 13: ...Location of the Warning and Safety Labels 1 5...

Page 14: ...1 6 Location of the Warning and Safety Labels...

Page 15: ...ing seat belts Never give a ride to a passenger who is too small to reach and hold the handgrip fixed before the seat Always avoid operating the vehicle on any paved surfaces including sidewalks drive...

Page 16: ...riving Never wrap your thumbs and fingers around the steering wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrai...

Page 17: ...le Never go down a hill at high speed Always check for obstacles before operating in a new area Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model Remem...

Page 18: ...e or exhaust pipe or muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot light of water heaters and clothes...

Page 19: ...Starting or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate yo...

Page 20: ...embly 7 Left shoulder protection plate 8 Driver seat belt 9 Air filter element 10 Cargo bed 11 Tail brake lights 12 Rear shock absorber assembly 13 Spark arrester 14 CVT belt case 15 Passenger seat be...

Page 21: ...four wheel drive and differential lock switches 27 Multi function display gauge 28 Auxiliary DC jack 29 Passenger handrail 30 Drive select lever 31 Accelerator pedal 32 Brake pedal 33 Cab nets NOTE WA...

Page 22: ...ded for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER 2 MODEL LABEL INFORMATION Vehicle Identification Number The Ve...

Page 23: ...All electrical circuits are supplied with power and the headlights and taillights illuminate when the light switch is on OFF All electrical circuits are switched off The key can be removed in this po...

Page 24: ...or damage to the electric starter can result See starting instructions prior to starting the engine See pages 6 1 6 3 for details Indicator and Warning Lights 1 Four wheel locked showing light 2 Fault...

Page 25: ...tion Neutral Indicator Light N This indicator light comes on when the drive This indicator light comes on when the drive select lever is in the R reverse position Coolant Temperature Warning Light Whe...

Page 26: ...ency lamp is on Use of EPS system The Meter works together with EPS system and monitors the working condition of the EPS system Fault codes will be displayed by fault indicator light and fault indicat...

Page 27: ...is on that means EPS system found a fault during the ECU self checking process If a fault light or code shows on the meter you should consult your local dealer for maintenance Speedometer Unit 1 Spee...

Page 28: ...one located on the left side and one button on the left side toggles the display from the odometer to the trip meter and then to the hours meter then it starts the cycle over The odometer displays th...

Page 29: ...utton again and the clock will exit the set mode There are two 4WD indicators on the display panel The left 4WD indicator has a blinking circle on the front axle when the grey and yellow 4WD selector...

Page 30: ...right 4WD symbol front axle will have an X in the middle When riding on good surfaces you should unlock the differential and press in the yellow and the gray buttons to the 2WD symbols showing in eith...

Page 31: ...y after the fault is fixed will the time show automatically The description for the fault codes are shown in Chapter 11 of this manual Fuel level indicator The fuel level display will indicate the fue...

Page 32: ...the switch to to turn on the high beam and the taillights Set the switch to OFF to turn off all lights CAUTION Do not use the headlights with the engine turned off for an extended period of time The...

Page 33: ...appropriate drive according to terrain and the conditions Only rear wheels have differential lock mechanism Two wheel drive Power is supplied to the rear wheels only With the rear wheels differential...

Page 34: ...WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD Differential UNLOCK in some circumstances Changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa wh...

Page 35: ...itch 2WD 4WD To change from 2WD to 4WD stop the vehicle be sure the select lever is set to position and then set the switch to To change from 4WD to 2WD stop the vehicle and then set the switch to 2WD...

Page 36: ...Riding too fast while the vehicle is in 4WD LOCK WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked so it takes faster you go You may lose control and have an accident i...

Page 37: ...Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO A...

Page 38: ...ake pedal to slow or stop the vehicle 1 Brake pedal Drive Select Lever The drive select lever is used to shift the vehicle into low high neutral and reverse positions Refer to pages 6 4 6 5 for the dr...

Page 39: ...k Cap Remove the fuel tank cap by turning it counter clockwise 1 Fuel tank cap Seats To remove a seat Remove bolts M6 with socket wrench and then remove the seat Installation is the reverse of removal...

Page 40: ...ously to ensure the seat can move forward and backward normally Improper WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall i...

Page 41: ...ward to fit the height of different drivers Pull up the handle then you can move the seat forward and backward Seat Belt This vehicle is equipped with three point seat belts for both the operator and...

Page 42: ...into the buckle until it clicks Pull up on the latch plate to make sure it is secure 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the s...

Page 43: ...T CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fi...

Page 44: ...limit for this cargo bed Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger in...

Page 45: ...toming occurs CAUTION Frequent or severe bottoming can cause increased wear or damage to the vehicle Adjust the spring preload as follows To increase the spring preload turn the adjusting ring in the...

Page 46: ...wrench WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an accident HOW TO AVOID THE HAZA...

Page 47: ...emblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders Do not dispose of a damaged or worn out shock...

Page 48: ...tion to decrease the spring preload and thereby soften the suspension A special wrench can be obtained at a HSUN dealer to make this adjustment The spring preload setting is determined by measuring di...

Page 49: ...83in Maximum hard 502mm 19 76 in 3 Tighten the locknut NOTE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque Rebound damping force Turn the rebound damp...

Page 50: ...and thereby soften the damping WARNING Suspension components become hot during operation Never touch the compression damping force adjusting screw the rebound damping force adjusting screw or the oil...

Page 51: ...ned at a dealer 1 Trailer hitch bracket Auxiliary DC Jack The auxiliary DC jack can be used for suitable work lights radios etc The auxiliary DC jack should only be used when the engine is running 1 A...

Page 52: ...aximum capacity This may overload the circuit and cause the fuse to blow If accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine...

Page 53: ...oil level Fill with oil if necessary 5 6 Coolant reservoir Check coolant level Fill with coolant if necessary 5 6 8 20 8 21 Final gear oil Differential gear oil Check for leakage 5 7 Accelerator pedal...

Page 54: ...dition Always follow the inspection and maintenance procedures and schedules described in Brakes Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle When...

Page 55: ...Brake Fluid Level Check the brake fluid level Add fluid if necessary Recommended brake fluid DOT 4 Brake Fluid Leakage Apply the brakes firmly for one minute If there is any leakage have the vehicle...

Page 56: ...ind any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a dealer Fuel Make sure there is sufficient gasoline...

Page 57: ...d States and Europe But mixed fuel is forbidden to use on the UTV because its injection quantity is different from gasoline The mixed fuel will cause engine to work WARNING POTENTIAL HAZARD Improper c...

Page 58: ...d engine reduction gear box oil type and Coolant Check the coolant level in the coolant reservoir when the engine is cold The coolant level will vary with engine temperature The coolant level is satis...

Page 59: ...ver the cap Allow any remaining pressure to escape before completely removing the cap level Add oil as necessary See pages 8 15 8 16 for details Recommended oil SAE 80 API GL 4 Hypoid gear oil If desi...

Page 60: ...n and hold 2 Adjust the steering board up and down to get it in proper position 3 Loose the handle bar to fix the steering wheel in the position you want 1 Adjust lever 2 Steering column Throttle Peda...

Page 61: ...nd occasionally during operation Throttle Free play If the throttle pedal has excessive play due to cable stretch or mis adjustment it will cause a delay in throttle response especially at low engine...

Page 62: ...lumn nut 4 Replace the center cover and seat to their position Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation 1 Position the vehicle on level ground 2...

Page 63: ...as necessary for proper operation Fittings and Fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to a dealer or refer to the Service Manual for cor...

Page 64: ...or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD 1 The tires listed below have been approved by Manufacturer for this model Other tire combina...

Page 65: ...The following are minimums Front 63kpa 0 64kgf cm2 9psi Rear 63kpa 0 64kgf cm2 9psi 4 Use no more than the following Pressures when seating the tire beads Front 250kpa 2 5kgf cm2 36psi Rear 250kpa 2 5...

Page 66: ...pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tires cold Set tire pressures to the following specifications Recommended...

Page 67: ...Pre Operation Checks 5 15 Tire Wear Limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit...

Page 68: ...s a control or function you do not understand ask your dealer Starting the Engine in Low Temperatures WARNING POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unab...

Page 69: ...drive select lever is in the light should come on If the neutral indicator light does not come on ask a dealer to inspect the electric circuit The engine can be started in any gear if the brake is app...

Page 70: ...low Place the gear on position N and press the throttle pedal to make the engine run is over 12V the idle speed will be normal If the idle speed is still high please contact your dealer Warming Up To...

Page 71: ...stop the UTV and return the accelerate pedal to the closed position otherwise the transmission may be damaged Shifting Neutral to High and High to Low 1 Bring the UTV to a complete stop and return th...

Page 72: ...plete stop and return the accelerate pedal to the closed position 2 Apply the brake pedal 3 Shift from neutral to reverse and vice versa by moving the drive select lever along the shift guide 1 Drive...

Page 73: ...backing up Parking 1 When parking stop the engine and shift the drive select lever into the neutral position 2 Push the brake pedal down and pull the parking brake to top position to park the vehicle...

Page 74: ...of the WARNING POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on...

Page 75: ...e speed is limited in reverse and in front diff lock mode The engine is limited to lower RPM s by the ECU when in Reverse or diff lock mode Vehicle Break in Period The break in period for your new UTV...

Page 76: ...he following material Because the engine is brand new you must not put an excessive load on it for the first several hours of running During the first 25 hours the various parts in the engine wear and...

Page 77: ...hrottle at any time After Break In The vehicle can now be operated normally Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new...

Page 78: ...suitability of them Choose a genuine accessory or one that is equivalent in design and quality Accessories should be rigidly and are operating could affect your ability to control the vehicle Do not...

Page 79: ...trailer hitch drawbar designed Do not exceed the maximum tongue weight You can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch he...

Page 80: ...istance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects WARNING POTENTIAL HAZARD...

Page 81: ...to the safety information on pages 2 1 2 5 Please also read all caution and warning labels on your vehicle This vehicle is designed for the operator and one passenger The driver and passenger WARNING...

Page 82: ...senger could fall or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only The total weight of operator p...

Page 83: ...ehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in your The dr...

Page 84: ...y or death in the event of an accident your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also...

Page 85: ...and follow the instructions on page 6 1 to start the engine Once it has warmed up you are ready to begin driving your release the parking brake Press the accelerator pedal slowly and smoothly The cen...

Page 86: ...mpt to turn around or make abrupt maneuvers on slope Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly important when driving...

Page 87: ...slowly 4 Apply the brakes lightly for stopping 5 Avoid making sharp turns Before shifting into reverse gear always check for obstacles or people behind the vehicle When it s safe to proceed back slow...

Page 88: ...e surfaces like gravel Always allow for greater braking distance on rough loose or slippery surfaces Going Uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground U...

Page 89: ...ssively steep hills WHAT CAN HAPPEN The vehicle can over turn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate your vehicle on hills too...

Page 90: ...lose traction or momentum when climbing and you decide you will be unable to continue use the brakes to come to a stop Do not attempt to turn the vehicle drive select lever in reverse so you can use...

Page 91: ...range 4WD On most slopes this will let you use engine braking to help you go downhill slowly Go as slowly as possible If you start going too fast gently apply the brakes Avoid sudden application of th...

Page 92: ...ness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowi...

Page 93: ...immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to If it s impossible to take your vehicle to a dealer before starting it follow the steps outlined...

Page 94: ...inside If it is muddy water open the CVT cap and wash the parts before reassemble 9 Check the gearshift release the water inside Wash it if it is necessary CAUTION Make sure all motion parts coated wi...

Page 95: ...tion because the skid process has destroyed the soil structure Even if you lock the differential the rear wheels may continue to slip and will not drive the vehicle ahead CAUTION The differential case...

Page 96: ...enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to cha...

Page 97: ...re it is safe to do so Set the parking brake and get out to inspecting the area thoroughly Look from both your approach side and the exit side If you believe you can continue safely decide the path th...

Page 98: ...bstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution w...

Page 99: ...the following pages The service information included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repair...

Page 100: ...e if you are not familiar with vehicle service WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this...

Page 101: ...k should be performed by dealer as they require special tools data and technical skills ITEM ROUTINE Whichever Comes first INITIAL EVERY Month 1 3 6 6 12 Km mi 320 200 1 200 750 2 400 1 500 2 400 1 50...

Page 102: ...e Oil Filter Cartridge Replace Final Gear Oil Check oil level Check oil leakage Replace Differential Gear Oil Front Brake Check operation brake pad wear fluid leakage see NOTE page 8 6 Correct if nece...

Page 103: ...vots Lubricate with lithium based grease Drive Shaft Universal Joint Lubricate with lithium based grease Engine Mount Check for cracks or damage Check bolt tightness Front and Rear Axle Boots Check op...

Page 104: ...y box cover up To close tilt cover back to closed position and fasten the latches 1 Sundry box cover Engine Cover To Open Close 1 Remove two seats see page 4 17 2 Unscrew all the screws on the engine...

Page 105: ...m An EFI engine is completely different from the engine which uses carburetor it consist of ECU EFI cables sensors actuators and other advanced components As the following pictures 1 Oxygen sensor 2 O...

Page 106: ...3 Intake air temperature sensor pressure sensor 4 Ducting dampers 1 Water temperature sensor 1 Idle speed stepper motor 2 Air damper degree sensor 3 Air damper Air damper For the purpose of adjustment...

Page 107: ...nt negative pressure and opening of air damper Adjust the engine fuel injection volume can adjust the output power and output torque according to the temperature difference ECU will automatically revi...

Page 108: ...als specified in the periodic maintenance and lubrication chart To Check Engine Oil Level 1 Place the vehicle on a level surface 2 Remove the console 3 Check the engine oil level on a cold engine NOTE...

Page 109: ...of the recommended type to raise it to the correct level 7 Insert the dipstick into the oil filler hole To Change the Engine Oil With or Without Oil Filter Cartridge Replacement 1 Remove the console...

Page 110: ...l filter wrench 1 Oil filter cartridge 2 Oil filter bolt NOTE An oil filter wrench is available at a nearby dealer O ring of the new oil filter cartridge NOTE Make sure the O ring is seated properly 1...

Page 111: ...ied amount of recommended engine oil and then install the engine oil filler cap and tighten it Recommended engine oil See page 10 2 Oil quantity Without oil filter cartridge replacement 1 05L 1 67 lmp...

Page 112: ...f oil is leaking immediately turn the engine off and check for the cause 10 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary 11 Install the consol...

Page 113: ...t 1 05L 1 67 lmp qt 2 01 US qt With oil filter cartridge replacement Final Gear Oil Checking the Final Gear Oil Level 1 Place the vehicle on a level surface 2 Remove the oil filler bolt and then check...

Page 114: ...enters the final gear case 4 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 16 3 ft lbs Changing the Final Gear Oi...

Page 115: ...l gear case 6 Install the oil filler bolt and then tighten it Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 16 3 ft lbs 7 Check for oil leakage If oil leakage is found check for the rea...

Page 116: ...the differential gear oil filler bolt and then tighten it to the specified torque Tightening torque Differential gear oil filler bolt 23Nm 2 3 m kgf 16 3 ft lbs Changing the Differential Gear Oil 1 Pl...

Page 117: ...differential gear case with the recommended oil Recommended oil SAE 80 API GL 5 Hypoid gear oil Oil quantity 0 1 L 0 085 lmp qt 0 105 US qt CAUTION Be sure no foreign material enters the differential...

Page 118: ...es 3 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine temperature NOTE The coolant should be between the minimum and maximum level marks...

Page 119: ...lubrication chart Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors for Aluminum engines Total amount 1 32L 1 16 lmp qt 1 40 US qt Coolant reservoir capac...

Page 120: ...e is found have them replaced by a dealer 1 Front axle boot 2 each side Spark Plug Inspection Removal 1 Remove hood See pages 8 6 2 Remove the spark plug cap 3 Use the spark plug wrench in the tool ki...

Page 121: ...t attempt to diagnose such problems yourself Instead take the vehicle to a dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowl...

Page 122: ...the spark plug and tighten it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 4 ft lbs NOTE If a torque wrench is not available when you are installing the spark plug a good...

Page 123: ...s hose empty the hose and clean the air filter element and air filter case 1 Air filter check hose 2 Remove the Engine cover See page 8 9 for Engine cover removal and installation procedure 3 Remove t...

Page 124: ...ponge material gently but thoroughly in solvent WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material WHAT CAN HAPPEN Low flash point solvents or gasoline ca...

Page 125: ...lity liquid foam air filter oil not spray type to the sponge material NOTE The sponge material should be wet but not dripping 10 Pull the sponge material over its frame 11 Install the air filter eleme...

Page 126: ...engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally operation without the air filter element will affec...

Page 127: ...e bolts to the specified torque Tightening torque Tailpipe bolt 12 Nm 1 2 m kgf 8 5 ft lbs WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could inj...

Page 128: ...rvice technician Front Brake Pad Check Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake system To check the br...

Page 129: ...as a set Checking the Brake Fluid Level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above...

Page 130: ...e type of brake fluid Mixing fluids may result a harmful chemical reaction and lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will...

Page 131: ...very four years Checking the Brake Pedal Have a dealer check the brakes at the intervals specified in the periodic maintenance and lubrication chart There should be no free play in the brake pedal The...

Page 132: ...system Replacement of brake components requires professional knowledge Brake Light Switch Adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake l...

Page 133: ...TIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be...

Page 134: ...lubricant Engine oil see page 10 2 Brake Pedal and Accelerator Pedal Lubrication Lubricate the pivoting parts Recommended lubricant Lithium based grease all purpose grease Rear Knuckle Upper and Lower...

Page 135: ...Adjustment 8 37 Recommended lubricant Lithium based grease Steering Shaft Lubrication Lubricate the pivot points Recommended lubricant Lithium based grease all purpose grease Upper universal joint ste...

Page 136: ...8 38 Periodic Maintenance and Adjustment Lower universal joint steering transmission shaft Front balance rod Rear balance rod...

Page 137: ...ce a suitable stand under the frame Remove the nuts from the wheel Remove the wheel 1 Nuts 4 NOTE The arrow mark on the tire must point toward the rotating direction of the wheel Tapered nuts are used...

Page 138: ...vehicle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or add distilled water in the battery If the battery seems to have discharged consult a dealer CAU...

Page 139: ...ARD Avoid contact with skin eyes or clothing Always shield eyes when working near batteries Keep out of reach of children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or...

Page 140: ...ad 2 Negative battery lead CAUTION A special battery charger constant voltage ampere or constant voltage is required for recharging a sealed type battery Using a conventional battery charger may short...

Page 141: ...replacing a fuse WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always u...

Page 142: ...in Fuse Headlight Fuse ECU Fuse Auxiliary DC Jack Fuse Signaling System Fuse 2WD 4WD Fuse Backup Fuse Speedmeter ECU normal open Fuse 30 0A 15 0A 15 0A 10 0A 10 0A 10 0A 5 0A 10 0A 15 0A 5 0A 4 Turn t...

Page 143: ...6 for hood opening and closing procedures 2 Remove the cover at the rear of the headlight by pulling it off 1 Cover at the rear of the headlight 1 Headlight bulb holder cover 4 Remove the headlight bu...

Page 144: ...is on and immediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before t...

Page 145: ...the bulb holder cover and the cover at the rear of the headlight CAUTION Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly 9 Close the hood 10 Adjus...

Page 146: ...ether with the bulb by turning it counter clockwise 3 Push the defective bulb in and turn it counter clockwise to remove it from the bulb holder 4 Push a new bulb in and turn it clockwise to install i...

Page 147: ...ubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a dealer properly service your vehicle Imitation parts may look like original parts...

Page 148: ...lution of Common Problems in Appearance parts and impact fittings S N Problems Solutions 1 Covers are cracked or broken 1 Inspect the covers to determine if they present a danger 2 Contact your dealer...

Page 149: ...ck if the brake pads in calipers are over worn or contaminated by materials which can reduce friction 3 Check if there is any leakage in brake system s oil lines or junctions 4 Check if the plunger in...

Page 150: ...ht brake calipers on the front and rear brakes 2 Check if the brake force of front brakes has deteriorated which might cause the rear wheels to lock up before the front wheels 3 Check if the compressi...

Page 151: ...box is broken or damaged 3 Check if any the wires are broken 3 Rear differential won t work 1 Check if the control switch on dashboard works well 3 Rear differential won t work 2 Check if the differen...

Page 152: ...operation 1 Check the bearings in knuckles for wear or damage 2 Front wheels shake during operation 2 Check the main ball pins to find out if they are broken 3 Check the nuts and cotter pins on the f...

Page 153: ...are bent 2 Check if the rear wheel axles are bent 3 Check if the tires are worn or deformed 5 Shock absorbers become soft or bottom out during operation 1 Check if vehicle is overloaded 2 Check if th...

Page 154: ...ner 4 Check muffler blockage and clean spark arrestor 3 Popping in engine 1 Check air cleaner and admission line for leakage 2 Check the connection joint of exhaust pipe with engine or muffler for lea...

Page 155: ...r failure 2 Check the starter motor for damage 3 Check if MEUI is in working order 4 Check if the ignition loop is in working order 5 Check if the spark plug has carbon deposits or is burned 6 Check i...

Page 156: ...oon as possible WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO...

Page 157: ...a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough CAUTION Excessive water pressure may cause water seepage and deterioration...

Page 158: ...contain abrasives which may scratch the paint or protective finish When finished start the engine and let it idle for several minutes WARNING POTENTIAL HAZARD Operation with wet brakes after washing W...

Page 159: ...istribute treated fuel through the fuel system 2 This will help prevent fuel deposits from building up Specified amount 1 oz of stabilizer to each gallon of fuel or 7 5 ml of stabilizer to each liter...

Page 160: ...ll exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 8 Remove the battery and charge it Store it in a dry place and recharge it once a month Do no...

Page 161: ...radius 2700mm 106 3 in 1360mm 53 5 in for HS800UTV 1520mm 59 8 in for HS800UTV 3 1840mm 72 4 in 425mm 16 7 in 1940mm 76 4 in 260 mm 10 2 in 5000 mm 196 9 in Basic weight With oil and full fuel tank 5...

Page 162: ...SG type or higher JASO standard MA CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specifica...

Page 163: ...qt Differential gear case oil Type Quantity SAE80 API GL 5 Hypoid gear oil 0 10L 0 08 lmp qt 0 1 US qt Radiator capacity including all routes 2 50L 2 20 lmp qt 2 64 US qt Air filter Wet element Fuel...

Page 164: ...y reduction system CVT reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Low High CVT belt Shaft drive 0 68 2 7 CVT belt automatic Right hand operation 5 45 1 172 2 150 C...

Page 165: ...sion Double wishbone Shock absorber Front shock absorber Rear shock absorber Coil spring oil damper for HS800UTV Coil spring oil or airbag damping for HS800UTV 3 Coil spring oil damper for HS800UTV Co...

Page 166: ...e warning light Parking brake indicator light Diff lock indicator On Command differential gear lock indicator light High range indicator light Low range indicator light LED LED LED LED LED LED LED LED...

Page 167: ...ortHigh 108 264 P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow 112 274 P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh 113 275 P0117 Coolant Oil Temperature Sensor Circuit Low Voltage K...

Page 168: ...ector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault 202 514 P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow 230 560 P0232 FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh...

Page 169: ...O2S 2 Circuit High Voltage KsDGDM_O2_2_ShortHigh 138 312 P0038 O2S Heater 2 Circuit High Voltage KsDGDM_O2_HeaterShortHigh 38 56 P0037 O2S Heater 2 Circuit Low Voltage KsDGDM_O2_HeaterShortLow 37 55...

Page 170: ...warranty covers components whose failure would increase an engine s emissions of any regulated pollutant Where a warrantable condition exists HISUN will repair your vehicle at no cost to you includin...

Page 171: ...UR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A warrants that each HISUN brand off road vehicle A is designed built and equipped so as to conform at the time of initial retail purchase with...

Page 172: ...emedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the v...

Page 173: ...irs by the owner However HISUN is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by...

Page 174: ...Owner Manual...

Page 175: ...STRIKE 800 OWNER S MANUAL For your nearest HISUN dealer call 1 972 446 0760 or visit hisunmotors com HISUN Motors Corp USA McKinney TX 75069 HISUN 2015 All rights reserved Rev 07021501 TM...