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ITEM

CODE

NO.

NO.

NO.

USED

*1

376450 HOUSING (A).(B) SET

1

*1

376450M HOUSING (A).(B) SET

1

FOR USA, CAN

2

336856 PUSHING BUTTON

1

3

376452 SWITCH TERMINAL SET

1

*4

376029 BATTERY BSL 1850C (EUROPE, AUS, NZL)

2

INCLUD. 502

*4

376314 BATTERY BSL 1850C (THA)

2

INCLUD. 502

5

376482 GRIP COVER

1

6

NAME PLATE

1

7

301653 TAPPING SCREW (W/FLANGE) D4 X 20 (BLACK)

10

8

376484 GUARD BAR

1

9

376481 LEVER SPRING

1

10

375856 LEVER

1

11

333916 WASHER

1

12

332929 TAPPING SCREW (W/FLANGE) D3 X 20

1

13

376451 MOTOR

1

*14

376459 INTERNAL WIRE (BLACK) L230

1

EXCEPT FOR EUROPE, GBR, AUS, NZL

*15

376458 INTERNAL WIRE (RED) L230

1

EXCEPT FOR EUROPE, GBR, AUS, NZL

*16

376457 INTERNAL WIRE FERRITE SET

1

FOR EUROPE, GBR, AUS, NZL

17

376473 PLUNGER COVER

1

18

325077 SEAL LOCK HEX. SOCKET HD. BOLT M3 X 6

2

19

376476 SPRING (C)

1

20

376475 SPRING PLATE

1

21

376487 PLUNGER HOLDER (B)

1

22

376474 PACKING

1

23

376467 WASHER (A)

2

24

376480 RETAINING RING D15

1

25

376472 PLUNGER (B)

1

26

376604 NEEDLE ROLLER (C)

1

27

982454 SPRING (C)

2

28

376479 PLUNGER PIECE

1

29

376478 HOLDER SPRING

1

30

376477 HOLDER COVER

1

31

376470 PLUNGER HOLDER (A)

1

32

376471 PLUNGER (A)

1

33

332829 CONNECTING PIECE (A)

1

34

325242 NEEDLE BEARING

1

35

994251 RETAINING RING FOR D7 SHAFT

1

36

376466 GEAR

1

37

376469 BALANCE WEIGHT

1

38

376468 ORBITAL CAM

1

39

673489 RETAINING RING (E-TYPE) FOR D5 SHAFT

1

40

376683 NEEDLE ROLLER D4 X 24

1

41

335297 STEEL BALL 5/32 (10 PCS.)

1

42

338992 CHANGE KNOB

1

43

375854 BASE

1

44

375855 BASE PLATE

1

45

321996 SPECIAL BOLT

4

46

376460 D6 PIN

1

47

376464 GEAR HOLDER ASS'Y

1

INCLUD. 27, 39-42, 48, 49

48

983545 NEEDLE ROLLER

1

49

376465 ROLLER HOLDER

1

50

375857 MACHINE SCREW (W/WASHER) M4 X 5

1

51

321576 RUBBER BUSHING

1

52

339663 BASE LOCKER

1

53

372724 HEX. SOCKET HD. BOLT M5 X 18

1

501

CHARGER (MODEL UC 18YFSL)

1

502

329897 BATTERY COVER

1

503

944458 HEX. BAR WRENCH 4 MM

1

504

338997 SPLINTER GUARD

1

505

879357 JIG SAW BLADES NO. 41 (5 PCS.)

1

506

376454 CASE ASS'Y

1

507

337108 CASE ASS'Y (STACKABLE 3)

1

INCLUD. 508-510

508

336472 LATCH

4

509

336473 HANDLE

1

510

336474 HINGE

2

*511

370492 DUST COLLECTOR

1

FOR EUROPE, GBR

512

376455 INNER TRAY

1

601

321593 GUIDE

1

602

339018 SUB BASE

1

603

370492 DUST COLLECTOR

1

604

930035 GREASE (SEP-3A) (100 G)

1

DESCRIPTION

REMARKS

OPTIONAL ACCESSORIES

STANDARD ACCESSORIES

Summary of Contents for 4966376333615

Page 1: ...REPAIR GUIDE 1 1 Precautions on disassembly and reassembly 1 Disassembly 1 Reassembly 4 Lubrication points and type of lubricant 5 Tightening torque 6 Checking after reassembly 6 Wiring diagram 7 CONTENTS C CONFIDENTIAL Sep 2020 Overseas Sales Management Dept Page ...

Page 2: ...oval of the base Loosen the Hex Socket Hd Bolt M5 x 18 53 and remove the Base 43 together with the Base Locker 52 from the Gear Holder Ass y 47 2 Removal of the lever Loosen the Tapping Screw W Flange D3 x 20 12 and remove the Lever 10 Lever Spring 9 and Washer 11 3 Disassembly of housing A B set 1 Loosen two Tapping Screws W Flange D4 x 20 Black 7 and remove the Grip Cover 5 from Housing A B Set ...

Page 3: ...er B 25 Remove Spring C 19 from Plunger Holder B 21 and turn the Spring Plate 20 by 90 to remove Plunger Holder B 21 4 Remove the Retaining Ring D15 24 from Plunger B 25 and pull out the Holder Cover 30 downward Remove the Holder Spring 29 holding the position where Plunger B 25 is inserted with pliers carefully not to damage the Holder Spring 29 NOTE Be careful not to let the Plunger Piece 28 and...

Page 4: ...and Washer A 23 in this order 4 Remove the Motor 13 press fitted in the Gear Holder Ass y 47 5 Remove the Retaining Ring E type for D5 Shaft 39 Change Knob 42 Spring C 27 and Steel Ball 5 32 41 NOTE Be careful not to lose Spring C 27 and Steel Ball 5 32 41 6 Pull out the Needle Roller D4 x 24 40 press fitted in the Gear Holder Ass y 47 Remove the Roller Holder 49 and Needle Roller 48 33 39 36 23 1...

Page 5: ...g the concave portion of Plunger B 25 against the portion under the slotted hole on Plunger A 32 fit the D3 pins on the Plunger Cover 17 in the holes on Plunger A 32 and fix it by tightening two Seal Lock Hex Socket Hd Bolts M3 x 6 18 4 Fit the tip of the Plunger Piece 28 in Spring C 27 and put Needle Roller C 26 in Spring C 27 Insert the Plunger Piece 28 into Plunger B 25 aligning the U shape pro...

Page 6: ...tion of the gear ass y grooves for grease and inner circumference of the needle bearing 0 5 g Inner circumferences of Connecting Piece A 33 and Needle Bearing 34 0 5 g Sliding portion of the gear ass y and the Balance Weight 37 Nippeco BC 4 grease Contact surfaces of the Spring Plate 20 and Plunger B 25 0 5 g Please purchase the following grease as necessary Item Registered part name Net weight Co...

Page 7: ...ck the following after reassembly 1 Check that the operation of the switch of the Switch Terminal Set 3 and the Pushing Button 2 is normal 2 Check that the LED light turns on when the switch trigger of the Switch Terminal Set 3 is pulled 3 Check that the number of strokes of the blade can be adjusted depending on the amount the switch trigger is pulled 4 Check that the saw blade is securely mounte...

Page 8: ...he internal wires are incorrectly connected the motor may not turn or other problems could occur A Europe Australia and New Zealand Wiring diagram Red internal wire soldering Black internal wire soldering A 1 turn Red internal wire soldering Black internal wire soldering Red mark terminal side 125 1 0 2 ...

Page 9: ...r Battery terminal DC speed control switch Control unit Reversing unit Indicator ass y LD S G T FET M2 M1 Black Red M Black Red Black Red White Red White Noise suppressor Battery terminal DC speed control switch Control unit Reversing unit Indicator ass y LD Ferrite core For Europe Australia and New Zealand ...

Page 10: ...J18DA A 501 502 503 505 506 1 2 3 14 13 8 5 6 9 10 11 12 18 19 20 21 22 23 24 25 27 28 29 30 17 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 4 15 16 507 509 510 508 504 511 512 7 23 27 26 ...

Page 11: ...76477 HOLDER COVER 1 31 376470 PLUNGER HOLDER A 1 32 376471 PLUNGER A 1 33 332829 CONNECTING PIECE A 1 34 325242 NEEDLE BEARING 1 35 994251 RETAINING RING FOR D7 SHAFT 1 36 376466 GEAR 1 37 376469 BALANCE WEIGHT 1 38 376468 ORBITAL CAM 1 39 673489 RETAINING RING E TYPE FOR D5 SHAFT 1 40 376683 NEEDLE ROLLER D4 X 24 1 41 335297 STEEL BALL 5 32 10 PCS 1 42 338992 CHANGE KNOB 1 43 375854 BASE 1 44 37...

Page 12: ...Y NO 777 1 75 G 1 607 879336 JIG SAW BLADES NO 11 5 PCS 1 608 879337 JIG SAW BLADES NO 12 5 PCS 1 609 879338 JIG SAW BLADES NO 15 5 PCS 1 610 879339 JIG SAW BLADES NO 16 5 PCS 1 611 879340 JIG SAW BLADES NO 21 5 PCS 1 612 879341 JIG SAW BLADES NO 22 5 PCS 1 613 963400 JIG SAW BLADES NO 97 FOR STAINLESS 5 PCS 1 ...

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