Hitachi C 6MF, Technical Data And Service Manual

Page 1: ...CE MANUAL CIRCULAR SAWS C 6SF C 7SF C 6MF C 7MF SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos C 6SF 0597 C 6MF 0599 C 7SF 0598 C 7MF E501 Feb 2004 C MODELS C 6SF C 6MF C 7SF C 7MF Hitachi Power Tools ...

Page 2: ...used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbol Utilized Competitor Company Name Model Name C 1 MAKITA 5606B C 6SF C 6MF Symbol Utilized Competitor Company Name Model Name C 2 MAKITA 5806B C 7SF C 7MF ...

Page 3: ...TS 4 7 PRECAUTIONS IN SALES PROMOTION 4 7 1 Handling Instructions 4 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 5 8 1 Disassembly 5 8 2 Reassembly 8 8 3 Insulation Tests 11 8 4 Deflection of Saw Blade 11 8 5 Cleaning the Case 11 9 STANDARD REPAIR TIME UNIT SCHEDULES 12 Assembly Diagram for C 6SF Assembly Diagram for C 6MF Assembly Diagram for C 7SF Assembly Diagram for C 7MF ...

Page 4: ...ind a new market The key features are as follows 1 Provided with parallel adjustment system 2 Adopting lower guard made of plastic not to hurt the material to be cut 3 Adopting base made of aluminum which is strong and precise only Models C 6MF and C 7MF 3 APPLICATIONS Cutting of various wood materials Cutting of decorated laminate plates thin plastic plates soft construction materials using the s...

Page 5: ...ver is made of resin and minimizes scratching on workpieces 3 Power plus heavy duty motor Models C 6SF C 6MF Powerful motor provides greater input and output than those of the Model C 6SE 4 Accurate and sturdy aluminum die cast base Models C 6MF C 7MF Thanks to the sturdy aluminum die cast base the Models C 6MF C 7MF can cut workpieces accurately and the cut surfaces of the workpieces are smooth 5...

Page 6: ...46 mm 1 13 16 AC single phase 50 60 Hz AC single phase commutator Trigger switch Polycarbonate resin Cast aluminum Polycarbonate resin 1 010 W 1 050 W 5 400 min 5 530 min 4 070 min 4 000 min 3 0 kg 6 6 lbs 3 3 kg 7 3 lbs 4 3 kg 9 5 lbs 4 7 kg 10 4 lbs Corrugated cardboard box Two core cabtire cable 2 5 m 8 2 ft Check the tool name plate to confirm the rating as it is subject to change by area C 6S...

Page 7: ...TH SIMILAR PRODUCTS Catalog specifications Characteristics Structure 7 PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models C 6SF C 6MF C 7SF and C 7MF Circular Saws by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the H...

Page 8: ...he Seal Lock Flat Hd Screw M3 x 12 9 securing the Bearing Cover 8 and remove the Bearing Cover 8 and the Protective Cover 5 2 Removing the Bearing Holder 3 Loosen the Seal Lock Flat Hd Screw M5 x 12 4 remove the Bearing Holder 3 together with the Spindle and Gear Set 2 Fig 4 Jig 42 to 43 mm 3 Removing the Spindle and Gear Set 2 See Fig 4 Hold the bearing holder in a cylindrical jig with an inside ...

Page 9: ... Bearing Lock 18 c Remove the Ball Bearing 6000VVCMPS2L 26 and Ball Bearing 608VVC2PS2L 20 with a bearing puller Fig 5 Fig 6 6 Removing the Stator Ass y 22 Fig 6 a Loosen the two Hex Hd Tapping Screws D5 x 55 40 b Remove the two Brush Terminals 21 from the brush holders of the Housing Ass y 17 c Lightly tap the end surface of the Housing Ass y 17 with a wooden hammer to remove the Stator Ass y 22 ...

Page 10: ...Square M6 x 22 44 b Loosen the two Hex Socket Set Screw M5 x 6 28 of the Gear Cover Ass y 29 and the hex socket screw in the Sleeve 50 to remove the Sleeve 50 c Loosen Adjusting Screw A 53 and remove it from the Gear Cover Ass y 29 Then the Base Ass y 52 can be removed 44 Fig 7 ...

Page 11: ...19 See Fig 8 Before installing the Armature 24 be sure to install the Bearing Lock 18 and Thrust Washer 19 in the bearing chamber of the Housing Ass y 17 in this order When installing the Thrust Washer 19 be sure to note its assembling direction 2 Assembling the Rubber Ring 27 When installing the Rubber Ring 27 be careful not to damage the bearing chamber groove of the Gear Cover Ass y 29 Installa...

Page 12: ...sing Ass y 17 Fix the Stator Ass y 22 to the Housing Ass y 17 with the two Hex Hd Tapping Screws D5 x 55 40 4 Assembling the Lock Lever 25 See Fig 10 a Place the notch of the Lock Lever 25 between the fan of the Armature 24 and the ball bearing and assemble them into the Gear Cover Ass y 29 At this time both ends of the plate spring of the Lock Lever 25 should be supported by the inner sides of th...

Page 13: ...ndle cover Fig 11 Fig 12 Expanded drawing of switch 6 Wiring diagram See Fig 13 Fig 13 Lead wire from cord Black Blue Blue or white Brown or black Lead wire from stator No connected lead wire Blue Lead wire from stator Brown or black lead wire from cord Numbers inside mark indicate numbers of switch terminals Blue Power source Brown or black Black Stator Armature Blue or white Connector Switch ...

Page 14: ...ock hex socket hd screw M6 for Sleeve 50 3 4 0 7 N m 35 7 kgf cm Set screws M3 5 x 7 5 for Switch 1P Pillar Type W Lock 46 0 3 N m 3 kgf cm 0 07 0 05 0 75 0 5 8 3 Insulation Tests On completion of disassembly and repair measure the insulation resistance and conduct dielectric strength test Insulation resistance 7 M Ω or more with DC 500 V megohm tester Dielectric strength AC 4000 V 1 minute with n...

Page 15: ...e Work Flow Switch Handle Cover Cord Cord Armor Protective Cover Return Spring Armature Ball Bearing 608VV Ball Bearing 6000VV Spindle and Gear Set Bearing Holder Metal Ball Bearing 6002VV Gear Cover Ass y Housing Ass y Stator Ass y General Assembly Base Ass y C 6SF C 7SF C 6MF C 7MF ...

Page 16: ...597 CIRCULAR SAW Model C 6SF 2003 12 25 E1 Hitachi Power Tools 501 503 502 1 2 3 4 5 6 7 8 9 10 11 12 14 32 33 34 46 47 48 49 50 51 43 52 53 36 38 39 40 41 42 43 44 37 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 17 13 A A B B 45 35 ...

Page 17: ... 220V 230V 1 INCLUD 21 23 322 002 FAN GUIDE 1 24 360 624E ARMATURE 220V 230V 1 25 307 918 LOCK LEVER 1 26 600 0VV BALL BEARING 6000VVCMPS2L 1 27 957 754 RUBBER RING 1 28 962 782 HEX SOCKET SET SCREW M5X6 1 29 322 004 GEAR COVER ASS Y 1 INCLUD 27 41 42 30 HITACHI LABEL 1 31 938 477 HEX SOCKET SET SCREW M5X8 2 32 957 051 BRUSH HOLDER 2 33 999 043 CARBON BRUSH 1 PAIR 2 34 935 829 BRUSH CAP 2 35 981 3...

Page 18: ...S 3 ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS 12 03 C 6SF 49 307 898 WING BOLT M6X18 1 50 315 253 SLEEVE 1 51 308 364 WING BOLT A M6X15 1 52 322 007 BASE ASS Y 1 INCLUD 43 48 49 51 53 315 183 ADJUSTING SCREW A 1 ...

Page 19: ...O CODE NO DESCRIPTION REMARKS NO USED 12 03 STANDARD ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED C 6SF Printed in Japan 031225N 501 302 756 GUIDE 1 502 990 666 HEX BAR WRENCH 2 5MM 1 503 940 543 BOX WRENCH 10MM 1 601 954 619 CORD HANGER 1 ...

Page 20: ...599 CIRCULAR SAW Model C 6MF 2003 12 25 E1 Hitachi Power Tools 501 503 502 1 2 3 4 5 6 7 8 9 10 11 12 14 32 33 34 46 47 48 49 50 51 52 53 43 36 38 39 40 41 42 43 44 37 15 16 18 19 20 21 22 23 24 25 26 27 28 30 31 17 13 A A B B 45 35 29 ...

Page 21: ... 220V 230V 1 INCLUD 21 23 322 002 FAN GUIDE 1 24 360 624E ARMATURE 220V 230V 1 25 307 918 LOCK LEVER 1 26 600 0VV BALL BEARING 6000VVCMPS2L 1 27 957 754 RUBBER RING 1 28 962 782 HEX SOCKET SET SCREW M5X6 1 29 322 004 GEAR COVER ASS Y 1 INCLUD 27 41 42 30 HITACHI LABEL 1 31 938 477 HEX SOCKET SET SCREW M5X8 2 32 957 051 BRUSH HOLDER 2 33 999 043 CARBON BRUSH 1 PAIR 2 34 935 829 BRUSH CAP 2 35 981 3...

Page 22: ...ARTS 3 ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS 12 03 C 6MF 49 307 898 WING BOLT M6X18 1 50 315 253 SLEEVE 1 51 307 937 WING BOLT A 1 52 322 021 BASE ASS Y 1 INCLUD 43 48 49 51 53 315 183 ADJUSTING SCREW A 1 ...

Page 23: ...O CODE NO DESCRIPTION REMARKS NO USED 12 03 STANDARD ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED C 6MF Printed in Japan 031225N 501 302 756 GUIDE 1 502 990 666 HEX BAR WRENCH 2 5MM 1 503 940 543 BOX WRENCH 10MM 1 601 954 619 CORD HANGER 1 ...

Page 24: ...598 CIRCULAR SAW Model C 7SF 2003 12 25 E1 Hitachi Power Tools 501 503 502 1 2 3 4 5 6 7 8 9 10 11 12 14 32 45 33 34 35 46 47 48 49 50 51 52 53 43 36 39 40 41 42 43 44 37 38 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 17 13 A A B B 31 ...

Page 25: ... 220V 230V 1 INCLUD 21 23 322 002 FAN GUIDE 1 24 360 624E ARMATURE 220V 230V 1 25 307 918 LOCK LEVER 1 26 600 0VV BALL BEARING 6000VVCMPS2L 1 27 957 754 RUBBER RING 1 28 962 782 HEX SOCKET SET SCREW M5X6 1 29 322 015 GEAR COVER ASS Y 1 INCLUD 27 41 42 30 HITACHI LABEL 1 31 938 477 HEX SOCKET SET SCREW M5X8 2 32 957 051 BRUSH HOLDER 2 33 999 043 CARBON BRUSH 1 PAIR 2 34 935 829 BRUSH CAP 2 35 981 3...

Page 26: ...S 3 ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS 12 03 C 7SF 49 307 898 WING BOLT M6X18 1 50 315 253 SLEEVE 1 51 308 364 WING BOLT A M6X15 1 52 322 016 BASE ASS Y 1 INCLUD 43 48 49 51 53 315 183 ADJUSTING SCREW A 1 ...

Page 27: ...O CODE NO DESCRIPTION REMARKS NO USED 12 03 STANDARD ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED C 7SF Printed in Japan 031225N 501 302 756 GUIDE 1 502 990 666 HEX BAR WRENCH 2 5MM 1 503 940 543 BOX WRENCH 10MM 1 601 954 619 CORD HANGER 1 ...

Page 28: ...501 CIRCULAR SAW Model C 7MF 2003 12 25 E1 Hitachi Power Tools 501 503 502 1 2 3 4 5 6 7 8 9 10 11 12 14 32 33 34 46 47 48 49 50 51 52 53 43 36 39 40 41 42 43 44 37 38 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 17 13 A B B 45 35 31 A ...

Page 29: ... 220V 230V 1 INCLUD 21 23 322 002 FAN GUIDE 1 24 360 624E ARMATURE 220V 230V 1 25 307 918 LOCK LEVER 1 26 600 0VV BALL BEARING 6000VVCMPS2L 1 27 957 754 RUBBER RING 1 28 962 782 HEX SOCKET SET SCREW M5X6 1 29 322 015 GEAR COVER ASS Y 1 INCLUD 27 41 42 30 HITACHI LABEL 1 31 938 477 HEX SOCKET SET SCREW M5X8 2 32 957 051 BRUSH HOLDER 2 33 999 043 CARBON BRUSH 1 PAIR 2 34 935 829 BRUSH CAP 2 35 981 3...

Page 30: ...ARTS 3 ITEM NO CODE NO DESCRIPTION REMARKS NO USED PARTS 12 03 C 7MF 49 307 898 WING BOLT M6X18 1 50 315 253 SLEEVE 1 51 307 937 WING BOLT A 1 52 322 022 BASE ASS Y 1 INCLUD 43 48 49 51 53 315 183 ADJUSTING SCREW A 1 ...

Page 31: ...O CODE NO DESCRIPTION REMARKS NO USED 12 03 STANDARD ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED C 7MF Printed in Japan 031225N 501 302 756 GUIDE 1 502 990 666 HEX BAR WRENCH 2 5MM 1 503 940 543 BOX WRENCH 10MM 1 601 954 619 CORD HANGER 1 ...

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