Hitachi CE 16SA, Service Manual

Page 1: ...TECHNICAL DATA AND SERVICE MANUAL HAND SHEAR CE 16SA SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST No 0795 Dec 2003 C MODEL CE 16SA Hitachi Power Tools ...

Page 2: ... AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbols Utilized Competitors Company Name Model Name MAKITA JS1600 B BOSCH GSC16 C ...

Page 3: ... 1 Handling Instructions 6 7 2 Precautions on Nameplate 6 7 3 Efficient Cutting Procedures 7 7 4 Blade Service Life 7 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 8 8 1 Disassembly 8 8 2 Reassembly 9 8 3 Lubrication Points and Types of Lubricant 10 8 4 Tightening Torques 10 8 5 Wiring Diagram 11 8 6 Insulation Tests 12 8 7 No load Current Value 12 9 STANDARD REPAIR TIME UNIT SCHEDULES 13 Assembly D...

Page 4: ...apid cutting speed 6 3 m min 3 Lightweight 1 7 kg 4 Powerful 400 W motor 3 APPLICATIONS Shearing steel plate stainless steel plate aluminum plate copper plate and other metal plates also leather and fiberboard Smallest grip in this class Grip circumference 184 mm 24 mm shorter than the current model 16 mm shorter than C 11 mm shorter than B 4 SELLING POINTS Rapid cutting speed 6 3 m min 1 6 mm mil...

Page 5: ... to which these values can be increased is limited by the bounds of existing design technology In addition please note that there is very little difference in the value of the constant C among the various manufacturers Moving blade S Cutting speed m min N Number of actual strokes min H Length of stroke m L Cutting length per stroke m C Constant S N x L C x N x H HITACHI CE 16SA B C CE 16 Model Mak...

Page 6: ...CE 16SA have a total of 8 usable cutting edges 4 on the front and 4 on the back As a single cutting edge is capable of cutting approximately 400 meters of 1 6 mm 1 16 mild steel plate one blade unit permits cutting of up to 3 200 meters 10 480 feet While B utilizes a throw away type blade it has only 4 usable cutting edges The blade types and specifications of various makers and models are shown i...

Page 7: ...urrent and power input AC single phase commutator motor Housing Tail cover Gear cover inner cover Glassfiber reinforced polyamide resin Green Voltage V Current A Power input W 110 120 115 400 3 8 3 5 3 7 220 1 9 Stainless steel 600 N mm2 230 1 8 240 1 8 Type of motor Glassfiber reinforced polyamide resin Black Aluminum alloy die casting Type of switch Power output No load stroke Full load stroke W...

Page 8: ...f the Model CE 16SA in comparison with the other models are 1 Smallest grip and lightweight design 2 Rapid cutting speed 3 Powerful motor 4 Throw away blade that requires minimal maintenance Unit Item Mild steel Capacity Nameplate and catalog specifications CE 16SA CE 16 Aluminum plate Stainless steel mm mm mm mm W min 1 kg W min 1 mm Min cutting radius Power input No load stroke Weight Power outp...

Page 9: ...ion against safety hazards the dangers inherent in the use of any electric tool cannot be completely eliminated Accordingly general precautions and suggestions for the use of the hand shear are listed in the Handling Instructions to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Handling Instructions to be able to offer ...

Page 10: ...d be lifted slightly when the cut off side of the workpiece is on the left side of the tool 2 As illustrated in Fig 3 the tail portion of the main body of the tool should be lowered slightly when the cut off side of the workpiece is on the right side of the tool Lift slightly Cut off side Lower slightly Cut off side Fig 2 Fig 3 7 4 Blade Service Life Blade replacement and service life are describe...

Page 11: ...move the Spindle and Gear Set 7 Loosen the Hex Socket Hd Bolt M4 x 10 24 and remove the Moving Blade 23 Loosen the Hex Socket Set Screw M8 x 20 3 and remove the Blade Holder 25 Remove the Connecting Rod Ass y 5 and Piston 22 from the Gear Cover 2 Fit an appropriate slender rod against either end of the Pin D6 21 press the slender rod through with a hand press to remove the Pin D6 21 and separate t...

Page 12: ...iston slides 2 When press fitting the Needle Bearing M152112 6 into the Connecting Rod Ass y 5 with a hand press fit an appropriate jig against the engraved surface end of the needle bearing to push it properly into the Connecting Rod Ass y 5 3 When reassembling the Blade Holder 25 into the Gear Cover 2 see Fig 6 carefully ensure that the Hex Socket Set Screw M8 x 20 3 is properly aligned with the...

Page 13: ...lacement of the internal wires of the Stator 14 as indicated in Fig 8 Connect the four internal wires of the Stator 14 with the parts indicated in Fig 8 Connect to the Brush Holder 43 on the same side as the Name Plate 33 Connect the Cord 52 with the Pillar Terminal 39 Connect to the Switch 1P Solder Type 44 When using the Noise Suppressor 36 connect to the Switch 1P Solder Type 44 with the Termin...

Page 14: ...lue or white 1 For other countries Black 2 For the U S A and Canada Stator 14 Black Cord 52 Black Black Black Pillar Terminal 39 Blue or white Stator 14 Black Cord 52 Black Black Black Connector 38 Brown or black 3 For Hong Kong and Indonesia Brown or black Blue or white Switch 1P Solder Type 44 Switch 1P Solder Type 44 ...

Page 15: ... megohm tester Dielectric strength AC 4 000 V 1 minute with no abnormalities 220 V 240 V and 110 V for U K products AC 2 500 V 1 minute with no abnormalities 110 V 120 V except U K products 8 7 No load Current Value After no load operation for 30 minutes the current value should be as follows Voltage Current Max 110 V 1 4 A 115 V 1 4 A 120 V 1 3 A 220 V 0 7 A 230 V 0 7 A 240 V 0 7 A ...

Page 16: ...ng Rod Ass y Ball Bearing 608VV Needle Bearing Spindle and Gear Set 60 min 50 Housing Ass y Stator Tail Cover Cord Armor General Assembly CE 16SA Switch Holder Snap Switch Cord Gear Cover Piston Slide Bar Spring Slide Knob Armature Inner Cover Ball Bearing 608VV Ball Bearing 626VV Blade Holder ...

Page 17: ...IST NO 0795 HAND SHEAR Model CE 16SA 2003 9 25 E1 Hitachi Power Tools 501 502 11 12 13 14 15 16 17 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 47 48 49 50 51 52 10 18 26 25 24 23 22 21 19 27 20 28 24 1 2 3 4 5 6 7 8 9 39 46 ...

Page 18: ... 626VVC2PS2L 1 17 309 929 RUBBER BUSHING 1 18 998 010 PROTECTOR 1 19 949 454 SPRING WASHER M5 10 PCS 1 20 949 237 MACHINE SCREW M5X12 10 PCS 1 21 993 546 PIN D6 1 22 998 005 PISTON 1 23 998 000 MOVING BLADE 1 24 949 812 HEX SOCKET HD BOLT M4X10 10 PCS 2 25 998 007 BLADE HOLDER 1 26 998 001 STATIONARY BLADE 1 27 998 009 SLOTTED HD SET SCREW M4X14 1 28 949 565 LOCK NUT M4 10 PCS 1 29 314 429 SPRING ...

Page 19: ...01 815 TAPPING SCREW W FLANGE D4X45 2 52 500 201Z CORD 1 CORD ARMOR D10 1 52 500 234Z CORD 1 CORD ARMOR D8 8 FOR SUR INA SAF EUROPE FIN NOR SWE DEN IND KOR 52 500 439Z CORD 1 CORD ARMOR D8 8 FOR NGU NZL AUS 52 500 435Z CORD 1 CORD ARMOR D8 8 FOR HKG GBR 230V 52 500 423Z CORD 1 CORD ARMOR D8 8 FOR SIN KUW 52 500 432Z CORD 1 CORD ARMOR D8 8 FOR USA CAN 52 500 245Z CORD 1 CORD ARMOR D10 1 FOR SYR 52 ...

Page 20: ...ES ITEM NO CODE NO DESCRIPTION REMARKS NO USED 9 03 STANDARD ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED CE 16SA Printed in Japan 030925N 501 943 277 HEX BAR WRENCH 3MM 1 502 949 128 THICKNESS GAUGE 1 601 302 355 PIECE BOLT SET 1 ...

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