Hitachi CJ 65S3, Technical Data And Service Manual

Page 1: ...NICAL DATA AND SERVICE MANUAL JIG SAW CJ 65S3 CJ 65V3 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos CJ 65S3 E510 CJ 65V3 E509 Nov 2005 C MODELS CJ 65S3 CJ 65V3 Hitachi Power Tools ...

Page 2: ...CAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbol Utilized Competitor Company Name Model Name C 1 BOSCH PST650 ...

Page 3: ...ndling Instructions 6 7 2 Cautions on the Name Plate 6 7 3 Overload Durability Characteristics 6 7 4 Use of Guide Roller 6 8 BLADES 7 8 1 Applicable Blade 7 9 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 8 9 1 Disassembly 8 9 2 Reassembly 10 9 3 Lubrication 11 9 4 Tightening Torques 11 9 5 Wiring Diagram 12 9 6 Connection to the Switch 13 9 7 Insulation Tests 14 9 8 No Load Current Values 14 10 STAND...

Page 4: ... of any optional accessory Guard bar for safety Higher power blower 3 APPLICATIONS Cutting various lumber and pocket cutting Cutting mild steel plate aluminum plate and copper plate Cutting synthetic resins such as phenol resin and vinyl chloride Cutting thin and soft construction materials 4 SELLING POINTS Connectable to Hitachi Koki s dust collector without use of any optional accessory Lightwei...

Page 5: ...ys 3 Large trigger switch for more convenient operation Adoption of a large trigger switch room enough for two fingers ensures easier triggering for improved control and operation 4 Nozzle for connection with dust collector standard accessory The Models CJ 65S3 and CJ 65V3 are connectable to the Hitachi Koki s dust collector through the standard connection nozzle without use of any optional access...

Page 6: ...rials 8 Two ball bearing armature design for longer service life and high efficiency motor power transmission The ball bearings are employed on both sides of the armature to improve durability and reliability 9 Lightweight and compact Height mm Weight kg Width mm Bearings Dimensions CJ 65S3 CJ 65V3 197 7 3 4 195 7 3 4 67 2 5 8 1 5 3 3 lbs FCJ 55 FCJ 55VA 185 7 1 4 186 7 3 8 67 2 5 8 1 4 3 1 lbs HI...

Page 7: ... source AC single phase 50 60 Hz 1 5 kg 3 3 lbs Exclud cord 1 9 kg 4 2 lbs Product Based on plate thickness of 18 mm 45 64 or less and use of saw blade Nos 2 and 3 Model Item CJ 65V3 Type of motor Single phase AC commutator motor Glassfiber reinforced polycarbonate resin elastomer Outer frame Double insulation Insulation Trigger switch w stopper Variable speed type w adjust knob Voltage V 110 3 8 ...

Page 8: ...5VA 55 2 5 32 67 2 5 8 186 7 3 8 185 7 1 4 1 4 3 1 lbs L R 45û 1 4 3 1 lbs 3000 0 to 3000 400 18 3 4 3 1 8 Jig saw blade No 31 1 pc Chip cover 1 pc Splinter 1 pc Hex bar wrench 1 pc 65 2 5 8 67 5 2 5 8 199 7 7 8 214 8 1 2 1 7 3 8 lbs L R 45û 1 7 3 8 lbs 3100 450 22 7 8 6 1 4 Jig saw blade 1 pc Chip cover 1 pc 6 2 Comparison of Cutting Speeds Cutting speeds fluctuate widely depending on cutting con...

Page 9: ...ability Characteristics The Models CJ 65S3 and CJ 65V3 have been designed specifically for home use and their ability to withstand overload is inferior to jig saws for professional use Because oleo metal and polycarbonate resin are used for the bearings and external components respectively heat generation is high and heat radiation is inferior Customers should be cautioned that use of these models...

Page 10: ...ack portion 50 mm 2 or more in length Do not use a blade with an inclined back Fig a Fig b 8 BLADES 8 1 Applicable Blade NOTE As illustrated on the right the guide roller can become jammed in the recessed portion of the jig saw blade causing damage to the blade and or guide roller Accordingly it is necessary to withdraw the guide roller so that it will not contact the blade In addition the thickne...

Page 11: ...ade Holder 22 Plunger Holder 21 and Felt 24 9 1 6 Disassembly of the armature and the stator 1 From housing A of Housing A B Set 4 remove the Brush Holders 15 and take out the Carbon Brushes 14 two pieces 2 From housing A of Housing A B Set 4 remove the Holder 29 Stator Ass y 33 and Armature 31 in a single body Then separate the individual parts 9 1 3 Disassembly of Housing B 1 Remove the Hex Sock...

Page 12: ... Switch 1P Pillar Type 5 and pull out the cord Cord mounting screws Cord To remove the internal wires of the Stator Ass y 33 and the Noise Suppressor 6 insert the small diameter screwdriver or a pin into the concave next to each terminal and pull the internal wire lightly Concave Concave ...

Page 13: ...ention is required Also if press fitting is insufficient it will cause loss of thrust of the Armature 31 resulting heat generation Accordingly press fit the Ball Bearing 626VVC2PS2L 32 until it butts against the stepped portion of the shaft 2 Insert the Armature 31 into the Holder 29 and put the assembly into the Stator Ass y 33 Armature stator and holder assembly sequence Fan Holder 29 Armature 3...

Page 14: ...m 20 5 kgf cm 2 0 0 5 N m 20 5 kgf cm 9 3 Lubrication Housing A and housing B 13 g each Tooth section of the Gear 27 Pinion section of the Armature 220V 230V 31 Contact section of the Plunger 23 and the Plunger Holder 21 Pin of the Holder 29 Washer C 28 Inside diameter of the Gear 27 and the sliding surfaces of the Connecting Piece 26 and Washer C 28 Inside and outside diameters of the Connecting ...

Page 15: ... 12 9 5 Wiring Diagram 1 Model CJ 65S3 a Products with noise suppressor b Products without noise suppressor ...

Page 16: ...essor b Products without noise suppressor 9 6 Connection to the Switch Solder the tips of the internal wires of the Stator Ass y 33 and the Noise Suppressor 6 Then insert them into the terminals of the Switch 1P Pillar Type 5 Internal wire Solder 7 ...

Page 17: ...re the insulation resistance and conduct dielectric strength test 9 8 No Load Current Values After 30 minutes of no load operation current values should be as follows 110 V 115 V 120 V 127 V Less than 1 8 A 220 V Less than 1 0 A 230 V Less than 0 9 A 240 V Less than 0 9 A ...

Page 18: ...5V3 Work Flow Housing A B Set Plunger Holder Plunger Connecting Piece Gear Holder Felt Blade Holder Chip Cover Guard Cover 60 min 50 General Assembly Base Roller Holder Stator Ass y Armature Ball Bearing 608VV Ball Bearing 626VV Switch Cord Armor Cord Armor Carbon Brush x 2 CJ 65S3 ...

Page 19: ...LECTRIC TOOL PARTS LIST LIST NO E510 JIG SAW Model CJ 65S3 2005 10 12 E1 Hitachi Power Tools 1 2 4 5 6 7 8 9 10 12 11 3 14 15 16 17 18 20 21 23 26 27 28 29 30 31 32 33 34 501 19 502 503 12 22 21 24 25 13 ...

Page 20: ... 14 999 041 CARBON BRUSH 1 PAIR 2 15 930 483 BRUSH HOLDER 2 16 930 487 CORD ARMOR D8 2 1 17 325 162 ROLLER HOLDER 1 18 323 210 BOLT WASHER M4 BLACK 1 19 949 754 HEX SOCKET HD BOLT M4X16 10 PCS 1 20 500 409Z CORD 1 CORD ARMOR D8 2 21 325 159 PLUNGER HOLDER 2 22 325 247 BLADE HOLDER 1 23 325 246 PLUNGER 1 24 325 248 FELT 1 25 325 241 SEAL LOCK HEX SOCKET HD BOLT M3X8 2 26 325 158 CONNECTING PIECE 1 ...

Page 21: ...NCH 3MM 1 502 305 810 TABLE INSERT 1 503 879 356 JIG SAW BLADES NO 31 5 PCS 1 601 879 330 JIG SAW BLADES NO 1 5 PCS 1 602 879 331 JIG SAW BLADES NO 2 5 PCS 1 603 879 332 JIG SAW BLADES NO 3 5 PCS 1 604 879 333 JIG SAW BLADES NO 4 5 PCS 1 605 879 334 JIG SAW BLADES NO 5 5 PCS 1 606 879 335 JIG SAW BLADES NO 6 5 PCS 1 607 879 357 JIG SAW BLADE NO 41 5 PCS 1 608 879 391 GUIDE FOR JIG SAW 1 ...

Page 22: ... 4 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 10 05 CJ 65S3 Printed in Japan 051012N ...

Page 23: ...LECTRIC TOOL PARTS LIST LIST NO E509 JIG SAW Model CJ 65V3 2005 10 12 E1 Hitachi Power Tools 1 2 4 5 6 7 8 9 10 12 13 11 3 14 15 16 17 18 20 21 23 26 27 28 29 30 31 32 33 34 501 19 502 503 12 22 21 24 25 ...

Page 24: ...TE NUT 1 14 999 041 CARBON BRUSH 1 PAIR 2 15 930 483 BRUSH HOLDER 2 16 930 487 CORD ARMOR D8 2 1 17 325 162 ROLLER HOLDER 1 18 323 210 BOLT WASHER M4 BLACK 1 19 949 754 HEX SOCKET HD BOLT M4X16 10 PCS 1 20 500 409Z CORD 1 21 325 159 PLUNGER HOLDER 2 22 325 247 BLADE HOLDER 1 23 325 246 PLUNGER 1 24 325 248 FELT 1 25 325 241 SEAL LOCK HEX SOCKET HD BOLT M3X8 2 26 325 158 CONNECTING PIECE 1 27 325 1...

Page 25: ...NCH 3MM 1 502 305 810 TABLE INSERT 1 503 879 356 JIG SAW BLADES NO 31 5 PCS 1 601 879 330 JIG SAW BLADES NO 1 5 PCS 1 602 879 331 JIG SAW BLADES NO 2 5 PCS 1 603 879 332 JIG SAW BLADES NO 3 5 PCS 1 604 879 333 JIG SAW BLADES NO 4 5 PCS 1 605 879 334 JIG SAW BLADES NO 5 5 PCS 1 606 879 335 JIG SAW BLADES NO 6 5 PCS 1 607 879 357 JIG SAW BLADE NO 41 5 PCS 1 608 879 391 GUIDE FOR JIG SAW 1 ...

Page 26: ... 4 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 10 05 CJ 65V3 Printed in Japan 051012N ...

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