Hitachi E24SC, Safety Instructions And Instruction Manual

Page 1: ...er users and owners before they use the generator This manual should be stored in safe place WARNING àçëíêìäñàü èé ÅÖáéèÄëçéëíà à ùäëèãìÄíÄñàà çÂÔ ËÎ Ì fl ÍÒÔÎÛ Ú ˆËfl ÂÌ ÚÓ Ë ÌÂÒÓ Î ÂÌË Ï ÂÁÓÔ ÒÌÓÒÚË ÏÓÊÂÚ Ô Ë ÂÒÚË Í Ò ÂÁÌ Ï Ú Ï Ï ËÎË ÒÏ ÚË Ñ ÌÌÓ ÛÍÓ Ó ÒÚ Ó ÒÓ Â ÊËÚ Ò ÌÂÓ ıÓ ËÏÛ ËÌÙÓ Ï ˆË ÔÓ ÏÂ Ï ÂÁÓÔ ÒÌÓÒÚË Ô Ë ÓÚÂ Ò Ó Ó Û Ó ÌËÂÏ ÇÌËÏ ÚÂÎ ÌÓ ÓÁÌ ÍÓÏ ÚÂÒ Ò ÌÌ Ï ÛÍÓ Ó ÒÚ ÓÏ ÔÂ Â Ì ÎÓÏ ÓÚ Ò ÂÌÂ...

Page 2: ...PARATION BEFORE OPERATION 9 OPERATION 10 MAINTENANCE 14 SERVICE AND REPAIRS 17 WIRING DIAGRAM 18 éÉãÄÇãÖçàÖ PìCCKàâ CTPAHàñA ÇÄÜçÄü àçîéêåÄñàü èé ÅÖáéèÄëçéëíà 19 áçÄóÖçàü äãûóÖÇõï ëãéÇ 19 ÅÖáéèÄëçéëíú 19 ÇÄÜçÄü àçîéêåÄñàü èé ÅÖáéèÄëçéëíà 19 çÄäãÖâäà ëé áçÄäÄåà ÅÖáéèÄëçéíà 21 áÄáÖåãÖçàÖ 22 áÄåÖçÄ áÄèóÄëíÖâ 22 èêÄÇàãÄ ùäëèãìÄíÄñàà 23 äéåèéçÖçíõ 23 ëèÖñàîàäÄñàà 24 íêÄçëèéêíàêéÇäÄ ïêÄçÖçàÖ 24 èêàåÖçÖç...

Page 3: ...he generator in a room cave or tunnel unless professionally installed exhaust hoses are used SAFETY IMPORTANT SAFETY INFORMATION Read and understand all of the safety precautions warnings and operating instructions in the Instruction Manual before operating or maintaining this generator Most accidents that result from generator operation and maintenance are caused by the failure to observe basic s...

Page 4: ...nd poisonous Always stop the engine and allow the muffler to cool before refueling Never refuel while smoking or in the vicinity of an open flame or sparks Never smoke near the generator Always check for spilled fuel or fuel leaks Make sure that any spilled fuel has been wiped up before starting the generator When operating or transporting the generator be sure that it is kept upright If the unit ...

Page 5: ...re may occur even if the oil is above the upper level 11 Pay attention to the wiring from the generator to the connected device If the wire is under the generator or in contact with a vibrating part it may break and possibly cause a fire or generator burnout 12 Do not operate in rain or with wet hands The operator may suffer severe electric shock if the generator is wet due to rain or snow If wet ...

Page 6: ...NING Use only grounded extension cords Use only three wire or double insulated power tools WARNING Do not use metal pipe that is being used to carry combustible materials or gasses for the grounding point REPLACEMENT PARTS When servicing use only identical replacement parts Repairs should be conducted only by a HITACHI authorized service center USE PROPER ELECTRICAL CORD WARNING Avoid electrical s...

Page 7: ...is Instruction Manual may show details or attachments that differ from those on your own generator COMPONENTS MODEL E24SC MODEL E42SC E62SC q AC CIRCUIT BREAKER w ENGINE SWITCH e AC RECEPTACLE r OIL FILLER CAP t OIL DRAIN PLUG y FUEL COCK u AIR CLEANER i SPARK PLUG o CHOKE LEVER 0 RECOIL STARTER 1 GROUND TERMINAL 2 MUFFLER 3 FUEL TANK CAP q e r r w 0 y u o i 2 2 3 3 t t q e w 0 u o y i Fig 3 Fig 4...

Page 8: ...orting generator it is important to turn off both the engine switch and the fuel cock Keep generator level at all times to prevent fuel spillage Fuel vapor or spilled fuel may ignite WARNING Contact with a hot engine or exhaust system can cause serious burns or fires Let the engine and muffler cool before transporting the generator CAUTION The generator is too heavy to be lifted by one person Obta...

Page 9: ...wing it in 3 If the test shows no oil markings the oil is low 4 If the level is low add the recommended oil to the upper mark on the dipstick Single grade Multi grade Ambient temperature OIL FILLER CAP OIL GAUGE OIL FILLER CAP OIL GAUGE Fig 5 Fig 6 OIL CAPACITY NOTE If the oil level is too low the oil alert system will shutdown the engine and prevent engine from restarting FUEL WARNING Gasoline is...

Page 10: ...ect all electrical loads from the generator Liters 3 8 5 8 HITACHI Model E24SC E42SC E62SC Fig 8 FUEL FILTER SCREEN LEVEL UPPER LIMIT E42SC E62SC E24SC FUEL FILTER SCREEN LEVEL UPPER LIMIT Red line 2 Open OPEN O the fuel cock 3 Push the engine switch to the ON I position 4 Set the choke lever to CLOSE arrow mark Not necessary if the engine is warm 5 Pull the starter handle slowly until resistance ...

Page 11: ...e s into the receptacle Check the amperage of the receptacles used referring to TABLE 1 and be sure not to take a current exceeding the specified amperage Be sure that the total wattage of all appliances does not exceed the rated output of the generator 3 Turn on the switch es of the electrical appliances WARNING Be sure to ground the generator if the connected electrical equipment is grounded NOT...

Page 12: ...heck the oil level Run RECOMMENDED OIL LEVEL OIL LEVEL FLOAT SWITCH OFF Fig 27 Stop Oil Level OIL LEVEL ON Fig 28 STOPPING THE GENERATOR 1 Turn off the power switch of the electric equipment or unplug the cord from receptacle of the generator 2 Allow the engine about 3 minutes to cool down at no load before stopping 3 Set the engine switch to OFF 䡬 position 4 Close CLOSE C the fuel cock Fig 22 Fig...

Page 13: ...ock is open when the lever is perpendicular to the ground straight up and down 4 Check that the spark plug cap is securely attached to the spark plug 5 Inspect the air filter Clean or replace it if necessary 6 Disconnect all electrical loads from the generator and turn the engine switch on 7 Follow the starting procedures in this manual on page10 If the engine still does not start 1 Pull the start...

Page 14: ...manual Failure to properly follow maintenance instructions and precautions can lead to serious injury or death SAFETY PRECAUTIONS CAUTION Make sure that the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards including Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from ho...

Page 15: ...gine oil The initial oil change must be conducted after the first 25 hours operation Check spark plug and clean and adjust if necessary Check and clean the fuel cock Replace spark plug Replace air cleaner element Decarbonize cylinder head valves and piston Inspect AC receptacle AC circuit breaker and engine switch Check rotor and stator Replace engine mount rubber Overhaul engine Change fuel lines...

Page 16: ...tor To prevent carburetor malfunction service the air filter regularly Service more frequently when operating the generator in extremely dusty areas NOTE Never run the generator without the air cleaner Rapid engine wear will result 1 Take out the air cleaner clean it well in kerosene and dry it 2 After wetting the element by clean engine oil squeeze it tight by hand 3 Lastly put the element in the...

Page 17: ...ats to compress the washer NOTE The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent Plug BPR6HS NGK BPR5ES NGK Electrode Clearance 0 6 to 0 7mm 0 024 to 0 028 0 7 to 0 8mm 0 028 to 0 031 HITACHI Model E24SC E42SC E62SC P...

Page 18: ... G R C BOX MC SC FC Engine Generator Control box AC wiring Auxiliary winding Field winding Symbol Parts Name Symbol Parts Name Symbol Parts Name R OSU ET SP REC OS Rotor CP Oil sensor unit Ground terminal Spark plug AC receptacle Oil sensor CB C SW IG AC circuit breaker Fig 35 G R C BOX E G BLACK R SC MC MC FC BLACK BLACK BLACK BLACK BLACK YELLOW YELLOW GREEN CB OSU BLUE SW IG SP OS REC REC ET C C...

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Page 23: ...åÄçàÖ àÌÙÓ Ï ˆËfl ÌÌÓÈ ËÌÒÚ Û͈ËË ÔÓÏÓÊÂÚ Ç Ï Ó ÂÒÔ ËÚ Ô ËÎ ÌÛ Ë ÂÁÓÔ ÒÌÛ ÓÚÛ Ò ÂÌ ÚÓ ÓÏ ç ÌÂÍÓÚÓ ı ËÎÎ ÒÚ ˆËflı ÌÌÓ Ó êÛÍÓ Ó ÒÚ ÏÓ ÛÚ Ú ËÁÓ ÊÂÌ ÂÚ ÎË ÍÓÚÓ Â ÓÚÒÛÚÒÚ Û Ú Ì Ç ÂÏ ÂÌ ÚÓ Â äéåèéçÖçíõ åéÑÖãà E24SC åéÑÖãà E42SC E62C Fig 3 Fig 4 KN55111AA Hitachi R p65 12 9 11 1 11 PM Page 23 Adobe PageMaker 6 5J PPC ...

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Page 25: ...Ó ÙËÎ Ú Ë Ì ÒÛıÓ Ú ËÚ ÛÔ 2 ÇÒÚ Ú ÛÔ Ó ÚÌÓ ÌÂ Í Û Ë fl Â Ó Ë Ô Ó Â ÚÂ Û Ó ÂÌ Ï ÒÎ 3 ÖÒÎË Ì ÛÔ Ì ÓÒÚ ÎÓÒ ÒÎÂ Ó Ï ÒÎ Â Ó Û Ó ÂÌ Ó ÂÌ ÌËÁÍËÈ 4 ÖÒÎË Û Ó ÂÌ Ï ÒÎ ÌËÁÍËÈ Ó ÚÂ Ï ÒÎÓ Ó Â ıÌÂÈ ÓÚÏÂÚÍË Ì ÛÔ Fig 5 Fig 6 ëÂÁÓÌÌÓÂ Ï ÒÎÓ ÇÒÂÒÂÁÓÌÌÓÂ Ï ÒÎÓ íÂÏÔ ÚÛ ÓÍ ÛÊ ÂÈ Ò Â ä Í Ï ÒÎflÌÓ Ó ÙËÎ Ú ôÛÔ ä Í Ï ÒÎflÌÓ Ó ÙËÎ Ú ôÛÔ éÅöÖå åÄëãÄ èêàåÖóÄçàÖ ÖÒÎË Û Ó ÂÌ Ï ÒÎ ÌËÁÍËÈ ÒËÒÚÂÏ Á ËÚ ÓÒÚ ÌÓ ËÚ Ë ÚÂÎ Ë Ô Â ÓÚ Ú...

Page 26: ... 8 5 8 îäåëü E24SC E42SC E62SC E42SC E62SC E24SC 2 éÚÍ ÓÈÚ ÚÓÔÎË Ì È Í Ì 3 ÇÍÎ ËÚ ÂÌ ÚÓ Ô ÂÒÚ Ú ÍÎ ÚÂÎ ÔÓÎÓÊÂÌË Çäã 4 è ÂÒÚ Ú ÓÁ Û ÌÛ Í ÚÓ ÔÓÎÓÊÂÌË CLOSE á Í ÚÓ ùÚÓ ÌÂ Ú Â ÛÂÚÒfl ÂÒÎË Ë ÚÂÎ ÛÊ ÁÓ ÂÚ 5 å ÎÂÌÌÓ ÔÓÚflÌËÚÂ Ú ÓÒ ÒÚ ÚÂ Ó ÚÂı ÔÓ ÔÓÍ Ì ÔÓ Û ÒÚ ÛÂÚ ÒÓÔ ÓÚË ÎÂÌË ùÚÓ ÚÓ Í ÍÓÏÔ ÂÒÒËË Ç ÌËÚÂ Ú ÓÒ Ô ÓÌ Î ÌÓ ÔÓÎÓÊÂÌËÂ Ë ÂÁÍÓ ÔÓÚflÌËÚÂ Ì Ò fl ç Úfl Ë ÈÚÂ Ú ÓÒ Ó ÍÓ̈ èÓÒΠÁ ÔÛÒÍ Ë Ú...

Page 27: ... ËÚ ÎÂÍÚ Ë ÂÒÍËÂ Ô Ë Ó Ô  Ëı ÔÓ ÍÎ ÂÌËÂÏ Í ÂÌ ÚÓ Û 2 ÇÒÚ Ú ËÎÍÛ Ë Ô Ë Ó Ó ÓÁÂÚÍÛ Ë ÂÌ ÚÓ è Ó Â Ú ÒËÎÛ ÚÓÍ Ì ÓÁÂÚÍ ı ÒÓ Î ÒÌÓ í Îˈ 1 Ë Û Â ËÚÂÒ ÚÓ ÌÂ Ô Â ÂÚ ÛÍ Á ÌÌ Â ÁÌ ÂÌËfl ÒËÎ ÚÓÍ ì  ËÚÂÒ ÚÓ Ó fl ÒÛÏÏ ÏÓ ÌÓÒÚË Ç ÚÚ ı Ó ÒÂı Ô Ë Ó ı ÌÂ Ô Â ÂÚ ÌÓÏËÌ Î ÌÛ ÏÓ ÌÓÒÚ ÂÌ ÚÓ 3 ëÌÓ ÍÎ ËÚÂ Ô Ë Ó ÇçàåÄçàÖ çÂÓ ıÓ ËÏÓ Ò ÂÎ Ú Á ÁÂÏÎÂÌË ÂÌ ÚÓ ÂÒÎË ÔÓ ÍÎ ÂÌÌ Â Í ÌÂÏÛ ÎÂÍÚ Ë ÂÒÍËÂ Ô Ë Ó Á ÁÂÏÎÂÌ èêàåÖ...

Page 28: ...27 éÒÚ ÌÓ Í Ë ÚÂÎfl Fig 28 êÂÍÓÏÂÌ ÛÂÏ È Û Ó ÂÌ Ï ÒÎ ì Ó ÂÌ Ï ÒÎ Ç ÍÎ ÚÂÎ èÓÎÓÊÂÌË OFF ÍÎ çËÁÍËÈ Û Ó ÂÌ Ï ÒÎ ì Ó ÂÌ Ï ÒÎ èÓÎÓÊÂÌË ON ÍÎ ÇõäãûóÖçàÖ ÉÖçÖêÄíéêÄ 1 Ç ÍÎ ËÚ ËÎË ÓÚÒÓ ËÌËÚ ÒÂ Ô Ë Ó ÓÚ ÂÌ ÚÓ 2 èÓÒΠÚÓ Ó ÈÚ ÂÌ ÚÓ Û ÔÓ ÓÚ Ú ÓÍÓÎÓ 3 ÏËÌÛÚ ÂÁ ÓÔÓÎÌËÚÂÎ ÌÓÈ Ì ÛÁÍË 3 ìÒÚ ÌÓ ËÚ ÍÎ ÚÂÎ ÔÓÎÓÊÂÌË STOP 4 á Í ÓÈÚ ÚÓÔÎË Ì È Í Ì Fig 22 Fig 23 Fig 24 Fig 26 Fig 25 E24SC E42SC E62SC E24SC E42S...

Page 29: ...Î Ú é ËÒÚËÚÂ Â Ó ËÎË Ô Ë ÌÂÓ ıÓ ËÏÓÒÚË Á ÏÂÌËÚ 6 éÚÒÓ ËÌËÚ Ò ÔÓÚ Â ËÚÂÎË ÓÚ ÂÌ ÚÓ Á ÔÛÒÚËÚÂ Ë ÚÂÎ 7 ëΠÛÈÚ ËÌÒÚ Û͈ËflÏ ÔÓ Á ÔÛÒÍÛ Ë ÚÂÎfl Ì ÒÚ 26 ÌÌÓ Ó êÛÍÓ Ó ÒÚ ÖÒÎË ÔÓÒΠÚÓ Ó Ë ÚÂÎ ÒÌÓ Ì Á ÔÛÒÍ ÂÚÒfl 1 èÓÚflÌËÚÂ Ú ÓÒ ÒÚ Ú 5 6 Á 2 ëÌËÏËÚÂ Ë Ô Ó Â ÚÂ Ò Â Û Á ÊË ÌËfl ë  Á ÊË ÌËfl ÒÛı fl 1 ì  ËÚÂÒ ÚÓ Í ÂÒÚ Ò ÂÊ ÚÓÔÎË Ó Ë ÚÓ ÚÓÔÎË Ì È Í Ì ÓÚÍ Ú 2 ìÒÚ ÌÓ ËÚÂ Ó ÚÌÓ Ò Â Û Á ÊË ÌËfl Ë Ì ÂÌ ÚÂ Ì Í...

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