Hitachi S 15SB, Technical Data And Service Manual

Page 1: ...HNICAL DATA AND SERVICE MANUAL DISC SANDER S 18SB S 15SB SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos S 18SB 0360 S 15SB 0359 Feb 2006 S MODELS S 18SB S 15SB Hitachi Power Tools ...

Page 2: ...TIONS 3 6 COMPARISONS WITH SIMILAR PRODUCTS 4 6 1 Specification Comparisons 4 7 PRECAUTIONS IN SALES PROMOTION 5 7 1 Handling Instructions 5 7 2 Caution on Name Plate 5 7 3 Precautions on Usage 5 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 6 8 1 Disassembly 6 8 2 Wiring Diagram 8 8 3 Reassembly 12 8 4 Tightening Torque 13 8 5 Insulation Tests 13 8 6 No load Current Values 13 9 STANDARD REPAIR TIME...

Page 3: ...SB Please expand the sales of the new Models S 18SB and S 15SB Owing to the sales start of these models the sales of the conventional Models S 15 S 18SA and S 15SA are discontinued 3 APPLICATIONS 4 SELLING POINTS Optional accessories required Applications Sanding disc Sanding of metal surfaces For finely finished surface with minimum sanding Preliminary sanding of metal surfaces before painting ru...

Page 4: ... 18SB S 15SB Provided S 18SA S 15SA Item Not provided 4 3 Spindle Lock Thanks to the adoption of the spindle lock tools can be easily replaced Spindle lock Maker Model HITACHI Spindle lock S 18SA S 15SA S 18SB S 15SB Provided S 15 Item Not provided Provided Fig 4 Fig 3 4 4 Air Cover The air cover made of elastomer is attached to the vent hole on the side where the side handle is installed to preve...

Page 5: ... Glassfiber reinforced polyamide resin black Grip cover Glassfiber reinforced polycarbonate resin black and elastomer resin green Tail cover Glassfiber reinforced polyamide resin green Gear cover and inner cover Aluminum alloy die casting Painting Gear cover and inner cover Gunmetallic color Rubber pad 180 mm 7 1 Side handle 1 Wrench 1 Washer nut 1 Air cover 1 Sanding disc 180 mm 7 1 Net weight ex...

Page 6: ... 3 2 7 1 lbs 2 60 5 7 lbs 185 7 9 32 45 1 49 64 Catalog kg Actual kg H mm L mm HITACHI S 18SB S 15SB 680 940 810 4 000 85 Provided Not provided Not provided Resin Resin Resin 2 7 6 0 lbs 2 70 6 0 lbs 193 7 39 64 71 2 51 64 Weight without cord side handle rubber pad washer nut and sanding disc 180 7 150 6 705 900 4 500 83 Provided Provided Provided Resin Elastomer Rubber 2 0 4 4 lbs 2 17 4 9 lbs 19...

Page 7: ...safe and efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Handling Instructions to be able to offer appropriate guidance to the customer during sales promotion 7 2 Caution on Name Plate The following basic precautions are listed on the Name Plate attached to the main body of each tool 1 For Taiwan 3 For European countries 2 For the U S A a...

Page 8: ...nd the Lock Lever 11 11 from the Inner Cover 9 9 using the J 130 2 Sleeve Code No 970908 and the J 131 2 Plate Code No 970910 5 If the Ball Bearing 6000DDCMPS2L 10 10 and the Lock Lever 11 11 are remainded in the Armature 12 12 remove the Ball Bearing 6000DDCMPS2L 10 10 from the Armature 12 12 using the J 30 Bearing Puller Code No 970804 and then remove the Lock Lever 11 11 J 131 2 Plate Code No 9...

Page 9: ... 45 19 19 and remove Stator Ass y D 20 20 from the Housing Ass y 24 24 If it is difficult to remove Stator Ass y D 20 20 from the Housing Ass y 24 24 heat the Housing Ass y 24 24 to about 60ûC to make the removal work easier 4 Replacement of the First Gear 17 17 and the Ball Bearing 6201DDCMPS2L 5 5 1 Remove the Gear Cover Ass y 8 8 from the Inner Cover 9 9 2 Fix the Gear Cover Ass y 8 8 to the vi...

Page 10: ...urope and China For Taiwan Fig 10 Fig 11 Switch A 32 32 Cord 43 43 Pillar Terminal 39 39 Noise Suppressor 38 38 CR unit Choke coil CR unit Terminal 26 30 26 30 Switch A 32 32 Cord 43 43 Connector 31 31 Noise Suppressor 38 38 CR unit CR unit Terminal 26 30 26 30 Choke coil ...

Page 11: ... 9 For Malaysia Fig 12 Terminal 26 26 Switch A 32 32 Cord 43 43 Pillar Terminal 39 39 For other countries Fig 13 Terminal 26 26 Switch A 32 32 Cord 43 43 Connector 31 31 ...

Page 12: ...agram For Europe and China Noise Suppressor 38 38 Switch A 32 32 Fig 14 Pillar Terminal 39 39 Fig 15 Push the choke coil into the groove securely Insert the internal wires of the choke coil into the grooves securely ...

Page 13: ...32 32 Fig 16 Caulk the internal wire of the cord and the internal wire black of Stator Ass y D 20 20 with the Connector 31 31 Fig 17 Insert the internal wires of the choke coil into the grooves securely Insert the choke coil into the groove securely ...

Page 14: ...Gear 17 17 tooth portion of the Armature 12 12 and the inner circumference of the needle bearing in the Inner Cover 9 9 4 When replacing the Dust Seal 22 22 and the Ball Bearing 608VVC2PS2L 23 23 be careful of the mounting direction of the Dust Seal 22 22 so that the convex side faces the ball bearing and the concave side faces the commutator When press fitting the Ball Bearing 608VVC2PS2L 23 23 b...

Page 15: ...f disassembly and repair measure the insulation resistance and conduct the dielectric strength test Insulation resistance 7 M Ω or more with DC 500 V megohm tester Dielectric strength AC 2 500 V for 1 minute with no abnormalities 110 V 127 V AC 4 000 V for 1 minute with no abnormalities 220 V 240 V 8 6 No load Current Values After no load operation for 30 minutes the no load current values should ...

Page 16: ... 10 20 30 40 Fixed Variable Work Flow Gear Cover First Gear Ball Bearing 6201DD Spindle Bearing Cap 60 min 50 Housing Ass y Stator Switch Cord General Assembly S 15SB S 18SB Armature Ass y Ball Bearing 6000DD Ball Bearing 608VV Dust Seal Inner Cover ...

Page 17: ...IST LIST NO 0360 DISC SANDER Model S 18SB 2006 2 1 E1 Hitachi Power Tools 3 4 5 6 7 8 9 11 12 15 17 18 13 19 20 21 22 23 24 25 47 48 27 28 29 38 30 31 32 34 40 41 42 43 45 44 35 33 46 49 48 48 501 1 2 14 502 26 39 37 16 10 ...

Page 18: ...BLACK 2 16 937 033 FELT WASHER 2 17 325 500 FIRST GEAR 1 18 328 483 AIR COVER 1 19 992 509 HEX HD TAPPING SCREW D5X45 2 20 340 656C STATOR ASS Y D 120V 1 INCLUD 21 26 20 340 656E STATOR ASS Y D 220V 230V 1 INCLUD 21 26 20 340 656G STATOR ASS Y D 220V 230V 1 INCLUD 21 26 FOR EUROPE CHN 20 340 656F STATOR ASS Y D 240V 1 INCLUD 21 26 21 930 703 BRUSH TERMINAL 2 22 315 877 DUST SEAL 1 23 608 VVM BALL ...

Page 19: ...3 500 240Z CORD 1 CORD ARMOR D8 8 FOR USA CAN 43 500 468Z CORD 1 CORD ARMOR D8 8 FOR CHN 43 500 423Z CORD 1 CORD ARMOR D8 8 MAL SIN 44 938 477 HEX SOCKET SET SCREW M5X8 2 45 995 662 RUBBER RING 1 46 315 069 BEARING BUSHING 1 47 325 494 TAIL COVER 1 48 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 7 49 325 490 GRIP COVER 1 ...

Page 20: ... 314 084 SANDING DISCS 180MM C P16 10 PCS 1 602 314 085 SANDING DISCS 180MM C P20 10 PCS 1 603 314 086 SANDING DISCS 180MM C P24 10 PCS 1 604 314 087 SANDING DISCS 180MM C P30 10 PCS 1 605 314 088 SANDING DISCS 180MM C P36 10 PCS 1 606 314 089 SANDING DISCS 180MM C P40 10 PCS 1 607 314 090 SANDING DISCS 180MM C P50 10 PCS 1 608 314 091 SANDING DISCS 180MM C P60 10 PCS 1 609 314 092 SANDING DISCS 1...

Page 21: ...IST LIST NO 0359 DISC SANDER Model S 15SB 2006 2 1 E1 Hitachi Power Tools 3 4 5 6 7 8 9 11 12 15 17 18 13 19 20 21 22 23 24 25 47 48 27 28 29 38 30 31 32 34 40 41 42 43 45 44 35 33 46 49 48 48 501 1 2 14 502 26 39 37 10 16 ...

Page 22: ...NCLUD 21 26 20 340 656G STATOR ASS Y D 220V 230V 1 INCLUD 21 26 FOR CHN 20 340 656F STATOR ASS Y D 240V 1 INCLUD 21 26 21 930 703 BRUSH TERMINAL 2 22 315 877 DUST SEAL 1 23 608 VVM BALL BEARING 608VVC2PS2L 1 24 325 492 HOUSING ASS Y 1 INCLUD 35 44 46 25 NAME PLATE 1 26 980 063 TERMINAL 1 27 HITACHI LABEL 1 28 325 481 HANDLE COVER 1 29 305 499 MACHINE SCREW W WASHER M3 5X6 2 30 980 063 TERMINAL 1 F...

Page 23: ... CODE NO DESCRIPTION REMARKS NO USED PARTS 2 06 S 15SB 45 995 662 RUBBER RING 1 46 315 069 BEARING BUSHING 1 47 325 495 SPINDLE A 1 CODE NO 325 494 TAIL COVER 48 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 7 49 325 490 GRIP COVER 1 ...

Page 24: ... 073 SANDING DISCS 150MM C P16 10 PCS 1 602 314 074 SANDING DISCS 150MM C P20 10 PCS 1 603 314 075 SANDING DISCS 150MM C P24 10 PCS 1 604 314 076 SANDING DISCS 150MM C P30 10 PCS 1 605 314 077 SANDING DISCS 150MM C P36 10 PCS 1 606 314 078 SANDING DISCS 150MM C P40 10 PCS 1 607 314 080 SANDING DISCS 150MM C P60 10 PCS 1 608 314 081 SANDING DISCS 150MM C P80 10 PCS 1 609 314 082 SANDING DISCS 150MM...

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