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Hitachi SJ100 Series, Instruction Manual

The Hitachi SJ100 Series offers high-performance and reliable inverters suitable for various applications. Simplify your selection process with the user-friendly "Selection Chart" provided, and easily access your desired "manual" to ensure seamless operation. Download these manuals for "free" from our website, making maintenance and troubleshooting hassle-free.

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Index

A

A Group functions  

3–9

AC reactors  

5–3

Acceleration  

1–22

, 

3–8

characteristic curves  

3–23

second function  

3–21

two-stage  

4–15

Access levels  

3–5

, 

3–28

, 

4–19

Access to terminals  

2–2

Accessories  

5–2

Alarm signal  

4–30

Algorithms  

3–43

Algorithms, torque control  

3–5

Ambient temperature  

2–8

, 

A–2

Analog input settings  

3–10

Analog inputs

current/voltage select  

4–20

operation  

4–32

wiring examples  

4–32

Analog outputs

configuration  

3–40

FM type  

4–34

operation  

4–33

PWM type  

4–33

Arrival frequency  

A–2

Automatic restart  

3–24

Automatic voltage regulation  

3–20

Auto-tuning  

4–35

, 

A–2

Auto-tuning constants  

3–43

AVR  

3–20

B

B Group functions  

3–24

Base frequency  

A–2

Bibliography  

A–8

Braking  

1–21

dynamic  

5–5

resistive  

1–24

settings  

3–16

Braking resistor  

2–5

, 

A–2

Braking resistor selection

external braking units  

5–9

internal braking units  

5–8

Braking unit  

2–5

Break-away torque  

A–2

C

C Group functions  

3–34

Capacitor life curve  

6–11

Carrier frequency  

3–30

, 

A–2

Catching a spinning motor  

3–32

Cautions

inverter mounting  

2–7

operating procedures  

4–2

CE approval  

A–2

CE-EMC guidelines  

C–2

Chassis ground connection  

2–18

Choke  

2–5

, 

A–2

Choke, DC link  

5–4

Chopper frequency  

3–30

Clearance  

2–8

Coasting  

3–32

Constant torque  

3–13

Constant volts/hertz operation  

1–19

Contact information  

xviii

Control algorithms  

3–13

Copy Unit  

1–3

Cover removal  

2–19

Current overload  

3–27

Summary of Contents for SJ100 Series

Page 1: ... Manual Single phase Input 200V Class Three phase Input 200V Class Three phase Input 400V Class After reading this manual keep it handy for future reference Hitachi Industrial Equipment Systems Co Ltd Manual Number NB585XF December 2003 Cover ...

Page 2: ...res are described in CAUTION as well as WARNING so be sure to observe them 1 Step 1 Indicates a step in a series of action steps required to accomplish a goal The number of the step will be contained in the step symbol NOTE Notes indicate an area or subject of special merit emphasizing either the product s capabilities or common errors in operation or maintenance TIP Tips give a special instructio...

Page 3: ...signed to protect against personal injury WARNING HAZARD OF ELECTRICAL SHOCK DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL WARNING Wait at least five 5 minutes after turning OFF the input power supply before performing maintenance or an inspection Otherwise there is the danger of electric shock CAUTION These instructions should be read and clearly understood before working on SJ100 seri...

Page 4: ...nnected CAUTION Hazardous main terminals for any interconnection motor contact breaker filter etc must be inaccessible in the final installation CAUTION This equipment should be installed in IP54 or equivalent see EN60529 enclosure The end application must be in accordance with BS EN60204 1 Refer to the section Choosing a Mounting Location on page 2 7 The diagram dimensions are to be suitably amen...

Page 5: ...tions in the text Chapter 1 Specifica tions Tables Otherwise it may fall and cause injury to personnel 2 7 CAUTION Be sure to install the unit on a perpendicular wall that is not subject to vibration Otherwise it may fall and cause injury to personnel 2 7 CAUTION Be sure not to install or operate an inverter that is damaged or has missing parts Otherwise it may cause injury to personnel 2 7 CAUTIO...

Page 6: ...re the input power to the inverter is OFF If the drive has been powered leave it OFF for five minutes before continuing 2 19 CAUTION Fasten the screws with the specified fastening torque in the table below Check for any loosening of screws Otherwise there is the danger of fire 2 15 CAUTION Be sure that the input voltage matches the inverter specifica tions Single Three phase 200 to 240 V 50 60 Hz ...

Page 7: ...e these components properly each must have the capacity for rated current and voltage Otherwise there is the danger of fire 2 17 CAUTION The heat sink fins will have a high temperature Be careful not to touch them Otherwise there is the danger of getting burned 2 20 CAUTION The operation of the inverter can be easily changed from low speed to high speed Be sure to check the capability and limitati...

Page 8: ...et hands Otherwise there is the danger of electric shock 4 3 WARNING While the inverter is energized be sure not to touch the inverter terminals even when the motor is stopped Otherwise there is the danger of electric shock 4 3 WARNING If the Retry Mode is selected the motor may suddenly restart after a trip stop Be sure to stop the inverter before approaching the machine be sure to design the mac...

Page 9: ...ve Be sure to set the alarm reset after verifying that the Run command is OFF to prevent injury to personnel 4 21 WARNING You may need to disconnect the load from the motor before performing auto tuning The inverter runs the motor forward and backward for several seconds without regard to load movement limits 4 35 CAUTION The heat sink fins will have a high temperature Be careful not to touch them...

Page 10: ... Make sure that only qualified personnel will perform maintenance inspection and part replacement Before starting to work remove any metallic objects from your person wristwatch bracelet etc Be sure to use tools with insulated handles Otherwise there is a danger of electric shock and or injury to personnel 6 2 WARNING Never remove connectors by pulling on its wire leads wires for cooling fan and l...

Page 11: ...when a Run command is active So please be careful CAUTION Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and motor CAUTION MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER For the 400 V CLASS In a system using an inverter with the voltage control PWM system a voltage surge caused by the cable constants such as the cable length especiall...

Page 12: ...on the power supply side sometimes destroying the converter module 1 The unbalance factor of the power supply is 3 or higher 2 The power supply capacity is at least 10 times greater than the inverter capacity or the power supply capacity is 500 kVA or more 3 Abrupt power supply changes are expected due to conditions such as a Several inverters are interconnected with a short bus b A thyristor conv...

Page 13: ... details While operating the product make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual UL Cautions Warnings and Instructions Wiring Warnings for Electrical Practices and Wire Sizes The Cautions Warnings and instructions in this section summarize the procedures necessary to ensure an inverter installation com...

Page 14: ...put Voltage Motor Output Inverter Model Wiring Size Range AWG Torque kW HP ft lbs N m 200V 0 2 1 4 SJ100 002NFE NFU 16 0 6 0 8 0 4 1 2 SJ100 004NFE NFU 0 55 3 4 SJ100 005NFE 0 75 1 SJ100 007NFE NFU 14 0 9 1 2 1 1 1 1 2 SJ100 011NFE 1 5 2 SJ100 015NFE NFU 12 2 2 3 SJ100 022NFE NFU 10 3 7 5 SJ100 037LFU 12 5 5 7 1 2 SJ100 055LFU 10 1 5 2 0 7 5 10 SJ100 075LFU 8 400V 0 4 1 2 SJ100 004HFE HFU 16 0 9 1...

Page 15: ...ARNING When two or more motors are connected to the inverter they cannot be protected by the electronic overload protection Install an external thermal relay on each motor Input Voltage Motor Output Inverter Model Fuse A UL rated class J 600V kW HP 200V 0 2 1 4 SJ100 002NFE NFU 10 0 4 1 2 SJ100 004NFE NFU 10 0 55 3 4 SJ100 005NFE 10 0 75 1 SJ100 007NFE NFU 15 1 1 1 1 2 SJ100 011NFE 15 1 5 2 SJ100 ...

Page 16: ...Frequency Drives 1 18 Frequently Asked Questions 1 23 Chapter 2 Inverter Mounting and Installation Orientation to Inverter Features 2 2 Basic System Description 2 5 Step by Step Basic Installation 2 6 Powerup Test 2 19 Using the Front Panel Keypad 2 21 Chapter 3 Configuring Drive Parameters Choosing a Programming Device 3 2 Using Keypad Devices 3 3 D Group Monitoring Functions 3 6 F Group Main Pro...

Page 17: ...ors 4 40 Chapter 5 Inverter System Accessories Introduction 5 2 Component Descriptions 5 3 Dynamic Braking 5 5 Chapter 6 Troubleshooting and Maintenance Troubleshooting 6 2 Monitoring Trip Events History Conditions 6 5 Restoring Factory Default Settings 6 8 Maintenance and Inspection 6 9 Warranty 6 16 Appendix A Glossary and Bibliography Glossary A 2 Bibliography A 8 Appendix B Drive Parameter Set...

Page 18: ...etc Page 5 5 Added braking res specs for 7 5 10 HP models August 1999 NB585XB 3 Revision C Updated company name on cover contact page and nameplate photo Updated text figures and tables throughout manual per technical corrections or usability improvements Pages xii to xiv Added UL Instructions Page xviii Contact page update Pages 1 5 to 1 8 Added watt loss efficiency data to tables Pages 1 10 to 1...

Page 19: ... 1 914 631 0600 Fax 1 914 631 3672 Hitachi Australia Ltd Level 3 82 Waterloo Road North Ryde N S W 2113 Australia Phone 61 2 9888 4100 Fax 61 2 9888 4188 Hitachi Europe GmbH Am Seestern 18 D 40547 Düsseldorf Germany Phone 49 211 5283 0 Fax 49 211 5283 649 Hitachi Industrial Equipment Systems Co Ltd International Sales Department WBG MARIVE WEST 16F 6 Nakase 2 chome Mihama ku Chiba shi Chiba 261 71...

Page 20: ...Getting Started In This Chapter page Introduction 2 SJ100 Inverter Specifications 5 Introduction to Variable Frequency Drives 18 Frequently Asked Questions 23 1 ...

Page 21: ...nsorless vector control Regenerative braking circuit Convenient keypad for parameter settings Built in RS 422 communications interface to allow configuration from a PC and for field bus external modules Sixteen programmable speed levels Motor constants are programmable or may be set via auto tuning PID control adjusts motor speed automatically to maintain a process variable value The design in Hit...

Page 22: ...as the additional capability of reading uploading the parameter settings in the inverter into its memory Then you can connect the copy unit on another inverter and write download the parameter settings into that inverter OEMs will find this unit particularly useful as one can use a single copy unit to transfer parameter settings from one inverter to many Other digital operator interfaces may be av...

Page 23: ...l number legend below Power Input Rating frequency voltage phase current Inverter model number Motor capacity for this model Output Rating Frequency voltage current Manufacturing codes Lot number date etc Specifications label Regulatory agency approvals SJ100 004 H F U Restricted distribution E Europe U USA Input voltage N single or three phase 200V class H three phase 400V class L three phase onl...

Page 24: ...V 0 6 1 0 1 1 1 5 1 9 240V 0 6 1 0 1 2 1 6 2 0 Rated input voltage 1 phase 200 to 240V 5 10 50 60 Hz 5 3 phase 200 to 240V 5 10 50 60 Hz 5 037LFU 055LFU and 075LFU 3phase only Rated input current A 1 phase 3 5 5 8 6 7 9 0 11 2 3 phase 2 0 3 4 3 9 5 2 6 5 Rated output voltage 3 3 phase 200 to 240V corresponding to input voltage Rated output current A 1 6 2 6 3 0 4 0 5 0 Efficiency at 100 rated outp...

Page 25: ...ck is the average deceleration torque at the shortest deceleration stopping from 50 60 Hz as indicated It is not continuous regenerative braking torque The average deceleration torque varies with motor loss This value decreases when operating beyond 50 Hz If a large regenerative torque is required the optional regenerative braking resistor should be used Note 8 The frequency command is the maximum...

Page 26: ...FU 075LFU 3 phase only Rated input current A 1 phase 17 5 24 0 3 phase 10 0 14 0 22 0 30 0 40 0 Rated output voltage 3 3 phase 200 to 240V corresponding to input voltage Rated output current A 8 0 11 0 17 5 24 32 Efficiency at 100 rated output 94 7 95 1 95 1 96 1 96 2 Watt loss approximate W at 70 output 57 78 130 152 204 at 100 output 79 107 181 216 288 Starting torque 6 200 or more 180 or more D...

Page 27: ...input current A 2 0 3 3 5 0 7 0 Rated output voltage 3 3 phase 380 to 460V corresponding to input voltage Rated output current A 1 5 2 5 3 8 5 5 Efficiency at 100 rated output 92 0 93 7 95 7 95 8 Watt loss approximate W at 70 output 25 33 48 68 at 100 output 32 44 65 92 Starting torque 6 200 or more Dynamic braking approx torque short time stop 7 without resistor from 50 60 Hz 100 50Hz 50 60Hz 70 ...

Page 28: ...8 151 219 261 Starting torque 6 180 or more Dynamic braking approx torque short time stop 7 without resistor from 50 60 Hz 20 50Hz 20 60Hz with resistor 100 80 DC braking Variable operating frequency time and braking force Weight kg 2 8 2 8 5 5 5 7 lb 6 17 6 17 12 13 12 57 Item General Specifications Protective housing 1 IP20 Control method Sine wave pulse width modulation PWM control Output frequ...

Page 29: ...put frequency monitor analog output current monitor or digital output frequency monitor Alarm output contact ON for inverter alarm 1C contacts both normally open or closed avail Other functions AVR function curved accel decel profile upper and lower limiters 16 stage speed profile fine adjustment of start frequency carrier frequency change 0 5 to 16 kHz frequency jump gain and bias setting process...

Page 30: ...uts 50mA maximum ON state current 27 VDC maximum OFF state voltage PWM analog digital output 0 to 10VDC 1 mA PWM and 50 duty digital Analog input current 4 to 19 6 mA range 20 mA nominal Analog input voltage 0 to 9 6 VDC range 10VDC nominal input impedance 10 kΩ 10V analog reference 10VDC nominal 10 mA maximum Alarm relay contacts 250 VAC 2 5A R load max 0 2A I load P F 0 4 max 100 VAC 10mA min 30...

Page 31: ...er housing such as inside the control cabinet where the inverter is mounted A higher ambient temperature decreases derates the inverter s maximum current output capacity Use the following derating curves to help determine the optimal carrier frequency setting for your inverter and to find the output current derating Be sure to use the proper curve for your particular SJ100 inverter model number SJ...

Page 32: ...12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz SJ100 0015NFE NFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz SJ100 022NFE NFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz ...

Page 33: ... 2 4 6 8 10 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz SJ100 055LFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz SJ100 075LFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz ...

Page 34: ... 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz SJ100 007HFE HFU 0 5 2 4 6 8 10 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz SJ100 015HFE HFU 0 5 2 4 6 8 10 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz ...

Page 35: ... 6 8 10 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz SJ100 040HFE HFU 0 5 2 4 6 8 10 12 14 16 40 60 80 100 90 70 50 of rated output current Carrier frequency kHz SJ100 055HFE HFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz ...

Page 36: ...SJ100 Inverter Getting Started 1 17 Derating curves continued SJ100 075HFE HFU 0 5 2 4 6 8 10 12 14 16 70 80 90 100 95 85 75 of rated output current Carrier frequency kHz ...

Page 37: ... the frequency of the power sent to the motor An inverter in general is a device that converts DC power to AC power The figure below shows how the variable frequency drive employs an internal inverter The drive first converts incoming AC power to DC through a rectifier bridge creating an internal DC bus voltage Then the inverter circuit converts the DC back to AC again to power the motor The speci...

Page 38: ... separately control these two vectors is what allows the SJ100 to deliver extraordinary low speed performance and speed control accuracy Inverter Input and Three Phase Power The Hitachi SJ100 Series of inverters includes two sub groups the 200V class and the 400V class inverters The drives described in this manual may be used in either the United States or Europe although the exact voltage level f...

Page 39: ... chassis ground to the ground connection at the bottom of the inverter housing Notice the three connections to the motor do not include one marked Neutral or Return The motor represents a balanced Y impedance to the inverter so there is no need for a separate return In other words each of the three Hot connections serves also as a return for the other connections because of their phase relationshi...

Page 40: ...icate a particu lar inverter s settings in many other inverters in assembly line fashion Braking In general braking is a force that attempts to slow or stop motor rotation So it is associ ated with motor deceleration but may also occur even when the load attempts to drive the motor faster than the desired speed overhauling If you need the motor and load to decelerate quicker than their natural dec...

Page 41: ...6 preset speeds And it can apply separate acceleration and deceleration transitions from any preset to any other preset speed A multi speed profile shown at right uses two or more preset speeds which you can select via intelligent input terminals This external control can apply any preset speed at any time Alterna tively the selected speed is infinitely variable across the speed range You can use ...

Page 42: ...rt device providing controlled acceleration and deceleration to a fixed speed Other functions of the SJ100 may be useful in such applications as well However using a variable speed drive can benefit many types of industrial and commercial motor applications by providing controlled acceleration and deceleration high torque at low speeds and energy savings over alternative solutions Q Can I use an i...

Page 43: ...t of a short in the motor that puts a hazardous voltage on its housing Secondly motors exhibit leakage currents that increase with aging Lastly a grounded chassis generally emits less electrical noise than an ungrounded one Q What type of motor is compatible with the Hitachi inverters A Motor type It must be a three phase AC induction motor Use an inverter grade motor that has 800V insulation for ...

Page 44: ...operation of nearby electrical devices is not affected Some applications are governed by particular regulatory agencies and noise suppression is mandatory In those cases the inverter must have the corresponding noise filter installed Other applications may not need noise suppression unless you notice electrical interference with the operation of other devices Q The SJ100 features a PID loop featur...

Page 45: ...InverterMounting and Installation In This Chapter page Orientation to Inverter Features 2 Basic System Description 5 Step by Step Basic Installation 6 Powerup Test 19 Using the Front Panel Keypad 21 2 ...

Page 46: ...ed in the heat sink for your convenience Never touch the heat sink during or just after operation it can be very hot The electronics housing and front panel are built onto the front of the heat sink The front panel has three levels of physical access designed for convenience and safety First level access for basic use of inverter and editing parameters power ON Second level access for editing para...

Page 47: ...connectors provide the interface for logic level control signals These signals are generally low voltage in nature and are appropriate for second level access Locate the label sheet that came with the manual This is a good moment to apply the self sticking labels as shown below Adhere the larger label for monitor codes and basic functions to the rear of the half door panel Then adhere the remainin...

Page 48: ... access to the terminals for wiring as shown Never operate the inverter drive with the partition removed or the full access door opened The alarm circuit connections are accessible on the 3 position connector near the modular connector on the rear of the main panel door The nearby relay provides both normally open and normally closed logic for interface to an external alarm The alarm circuit may c...

Page 49: ...revent inverter damage See Warning on next page Radio noise filter Electrical noise interference may occur on nearby equipment such as a radio receiver This magnetic choke filter helps reduce radiated noise can also be used on output EMI filter for CE applications see Appendix D Reduces the conducted noise on the power supply wiring between the inverter and the power distribution system Connect to...

Page 50: ... the effects of an indirect lightning strike are possible install a lightning conductor Step by Step Basic Installation This section will guide you through the following basic steps of installation 1 Study the warnings and instructions associated with mounting the inverter 2 Select a suitable mounting location NOTE If the installation is in an EU country study the EMC installation guidelines in Ap...

Page 51: ...etal shavings dust etc Other wise there is the danger of fire CAUTION Be sure to install the inverter in a place that can bear the weight according to the specifications in the text Chapter 1 Specifications Tables Otherwise it may fall and cause injury to personnel CAUTION Be sure to install the unit on a perpendicular wall that is not subject to vibration Otherwise it may fall and cause injury to...

Page 52: ...all that is needed This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation The inverter housing comes from the factory with a snap in cover on the top of its housing Ensure it is in place at this time also to be removed later unless the installation must have a NEMA rating Please observe this checklist while mounting the inverter 1 ...

Page 53: ...verter Dimensions Step 4 Locate the applicable drawing on the following pages for your inverter Dimensions are given in millimeters inches format NOTE Some inverter housings require two mounting screws while others require four Be sure to use lock washers or other means to ensure screws do not loosen due to vibration 4 MODEL H mm in External Dimensions SJ100 002NFE 002NFU 004NFE 004NFU 93 3 66 93 ...

Page 54: ...ensions SJ 100 004HFE 004HFU 007NFE 007NFU 98 3 86 118 4 65 5 0 20 130 5 12 5 0 20 Air Air 98 3 86 118 4 65 SJ 100 007HFE No fan 007HFU No fan 015HFE 015HFU 110 4 33 4 0 16 10 0 39 7 0 28 2 5 0 10 129 5 08 5 0 20 110 4 33 4 0 16 5 0 20 130 5 12 6 0 24 156 6 14 7 0 28 011NFE 022HFE 022HFU Ground Terminal Ground Terminal MODEL ...

Page 55: ...continued FAN SJ100 015NFE 015NFU SJ100 022NFE 022NFU 030HFE 037LFU 040HFE 040HFU 140 5 51 168 6 61 180 7 08 128 5 04 5 0 20 5 0 20 7 0 28 Ground Terminal 164 6 46 6 0 24 Air Air Ground Terminal 7 0 28 153 6 02 3 5 0 14 180 7 09 5 0 20 140 5 51 128 5 04 168 6 61 5 0 20 10 0 39 ...

Page 56: ...on 2 12 Dimensional drawings continued NOTE Model SJ100 075LFU has 2 fans All other models in this housing have 1 fan 182 7 17 160 6 30 236 9 29 170 6 69 Air Air 257 10 12 1 7 0 28 7 0 28 7 0 28 6 0 24 Ground Terminal SJ100 055LFU 055HFE 055HFU 075LFU 075HFE 075HFU ...

Page 57: ...cuit capable of delivering not more than 5 000 rms symmetrical amperes 480 V maximum For models with suffix H HIGH VOLTAGE Be sure to ground the unit Otherwise there is a danger of electric shock and or fire HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel Oth erwise there is a danger of electric shock and or fire HIGH VOLTAGE Implement wiring after checking that the power...

Page 58: ...to be used Note 3 Be sure to use a larger wire gauge if power line length exceeds 66 ft 20m Note 4 Use 18 AWG 0 75 mm2 wire for the alarm signal wire AL0 AL1 AL2 terminals Motor Output kW HP Inverter Model Wiring Applicable equipment kW HP Power Lines Signal Lines Fuse UL rated class J 600V 0 2 1 4 SJ100 002NFE NFU AWG16 1 3 mm2 18 to 28 AWG 0 14 to 0 75 mm2 shielded wire see Note 4 10A single ph ...

Page 59: ...ngle phase or three phase power All models have the same power connector terminals L1 L2 and N L3 So you must refer to the specifications label on the side of the inverter for the acceptable power source types For inverters that can accept single phase power and are connected that way terminal L2 will remain unconnected The wiring example to the right shows an SJ100 inverter wired for 3 phase inpu...

Page 60: ...matches the inverter specifications Single Three phase 200 to 240 V 50 60 Hz up to 2 2kW Three phase 200 to 230V 50 60Hz above 2 2kW Three phase 380 to 460 V 50 60Hz CAUTION Be sure not to power a three phase only inverter with single phase power Otherwise there is the possibility of damage to the inverter and the danger of fire RB 1 L1 L2 N L3 U T1 V T2 W T3 RB 1 L1 L2 N L3 U T1 V T2 RB 1 L1 L2 N...

Page 61: ...ll amounts of DC current Please observe the following Use only short time invariant and pulse current sensitive ground fault interrupters with higher trigger current Other components should be secured with separate ground fault interrupters Ground fault interrupters in the power input wiring of an inverter are not an absolute protection against electric shock CAUTION Be sure to install a fuse in e...

Page 62: ...r chassis ground must also connect to the same point Use a star ground single point arrangement and never daisy chain the grounds point to point Use the same wire gauge on the motor and chassis ground wiring as you used on the power input wiring in the previous step After completing the wiring Check the mechanical integrity of each wire crimp and terminal connection Replace the housing partition t...

Page 63: ... before conducting the powerup test You have followed all the steps in this chapter up to this step The inverter is new and is securely mounted to a non flammable vertical surface The inverter is connected to a power source and motor No additional wiring of inverter connectors or terminals has been done The power supply is reliable and the motor is a known working unit and the motor nameplate rati...

Page 64: ...ne specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage and or injury CAUTION Check the following before and during the powerup test Otherwise there is the danger of equipment damage Is the shorting bar between the 1 and terminals installed DO NOT power or operate the inverter i...

Page 65: ...verter output is OFF Stop Mode Program Monitor LED This LED is ON when the inverter is ready for parameter editing Program Mode It is OFF when the parameter display is monitoring data Monitor Mode Run Key Enable LED is ON when the inverter is ready to respond to the Run key OFF when the Run key is disabled Run Key Press this key to run the motor the Run Enable LED must be ON first Parameter F_04 K...

Page 66: ...s identifiable by the left most character as the table shows For example function A_04 is the base frequency setting for the motor typically 50 Hz or 60 Hz To edit the parameter the inverter must be in Program Mode PGM LED will be ON You use the front panel keys to first select the function code A_04 After displaying the value for A_04 use the Up Down or keys to edit it NOTE The inverter 7 segment...

Page 67: ...p of parame ters and functions in the diagram below You may later use this map as a reference The navigational map shows the relationship of all resources of the inverter in one view In general use the key to move left and right and the arrow keys to move up and down 1 2 2 1 Edit Write data to EEPROM Increment decrement value 2 1 2 1 2 1 2 1 2 1 2 1 1 Select Parameter Display Data 2 Return to para...

Page 68: ...fications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage Setting the Motor Base Frequency The motor is designed to operate at a specific AC frequency Most commercial motors are designed for 50 60 Hz operation First check the motor specifications Then follow the steps in the table below t...

Page 69: ...UN Command the table resumes action from the end of the previous table NOTE When you press the STR key in the last step above and the display 02 the Run Enable LED above the RUN switch on the keypad will turn ON This is normal and does not mean the motor is trying to run It means that the RUN key is now enabled DO NOT press the RUN key at this time finish out the programming exercise first Action ...

Page 70: ...u became lost during any of these steps first observe the state of the PRG LED Then study the Keypad Navigational Map on page 2 23 to determine the current state of the keypad controls and display As long as you do not press the STR key no parameters will be changed by keypad entry errors Note that power cycling the inverter will not cause it to reset to a particular programming state The next sec...

Page 71: ...no longer in programming mode even while you are selecting the particular monitoring parameter After pressing the Function key the display shows the current speed is zero at this point Running the Motor If you have programmed all the parameters up to this point you re ready to run the motor First review this checklist 1 Verify the Power LED is ON If not check the power connections 2 Verify the Run...

Page 72: ...ed to output 60 Hz at full scale Use the following formula to calculate the RPM The theoretical speed for the motor is 1800 RPM speed of torque vector rotation However the motor cannot generate torque unless its shaft turns at a slightly different speed This difference is called slip So it s common to see a rated speed of approxi mately 1750 RPM on a 60 Hz 4 pole motor Using a tachometer to measur...

Page 73: ...ing a Programming Device 2 Using Keypad Devices 3 D Group Monitoring Functions 6 F Group Main Profile Parameters 8 A Group Standard Functions 9 B Group Fine Tuning Functions 24 C Group Intelligent Terminal Functions 34 H Group Motor Constants Functions 43 3 ...

Page 74: ...osely tuned system By making specific individual changes and observing their effects you can achieve a finely tuned system And the SJ100 Series inverters have a built in auto tuning algorithm to set certain motor parameters Introduction to Inverter Programming The front panel keypad is the first and best way to get to know the inverter s capabilities Every function or programmable parameter is acc...

Page 75: ...ed deceleration rate This key will also reset an alarm that has tripped Potentiometer Allows an operator to directly set the motor speed when the potenti ometer is enabled for output frequency control Potentiometer Enable LED ON when the potentiometer is enabled for value entry Parameter Display A 4 digit 7 segment display for parameters and function codes Display Units Hertz Amperes One of these ...

Page 76: ...edited parameter shown in the display to the inverter s EEPROM Upload or download of parameters to from external devices is accomplished through a different command do not confuse Store with Download or Upload 1 2 2 1 Edit Write data to EEPROM Increment decrement value 2 1 2 1 2 1 2 1 2 1 2 1 1 Select Parameter Display Data 2 Return to parameter list 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Edit Parameter FUNC...

Page 77: ...adjustment The parameter tables in this chapter have a column titled Run Mode Edit An Ex mark means the parameter cannot be edited a Check mark means the parameter can be edited The Software Lock Setting parameter B_31 determines when the Run Mode access permission is in effect and access permission in other conditions as well It is the responsibility of the user to choose a useful and safe softwa...

Page 78: ...e previously monitored parameter upon the next powerup D Function Run Mode Edit Range and Units Func Code Name SRW Display Description D_01 Output frequency monitor Real time display of output frequency to motor from 0 0 to 360 0 Hz 0 0 to 360 0 Hz FM 0000 00Hz D_02 Output current monitor Filtered display of output current to motor 100 ms internal filter time constant A Im 0 0A 0 0 D_03 Rotation d...

Page 79: ... Function Run Mode Edit Range and Units Func Code Name SRW Display Description D Function Run Mode Edit Range and Units Func Code Name SRW Display Description D_08 Trip event monitor Displays the current trip event information ERR1 EEPROM ERR1 0 0Hz ERR1 0 0A ERR1 324 3Vdc ERR1 RUN 000000H D_09 Trip history monitor Displays the previous two events and their causes ERR2 EEPROM ERR2 0 0Hz ERR2 0 0A ...

Page 80: ...he direction of rotation as commanded only from the keypad This setting applies to any motor profile 1st or 2nd in use at a particular time Output frequency F 01 F 02 F 03 t 0 F Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units F_01 Output frequency setting Standard default target frequency that determines constant motor speed range is 0 to 360 Hz 0 0 ...

Page 81: ...ou want the motor to output constant torque over its entire operating range limited to the motor nameplate voltage and frequency rating then set the base frequency and maximum frequency equal as shown below right NOTE The 2nd motor settings in the tables in this chapter store an alternate set of parameters for a second motor The inverter can use the 1st set or 2nd set of parameters to generate the...

Page 82: ...e respectively Together these four parameters define a line segment as shown below right When the line does not begin at the origin A_15 defines whether the inverter outputs 0Hz or the A_11 frequency when the analog input value is less than the A_13 setting determines the non linear part of the translation A203 Base frequency setting 2nd motor Settable from 50 Hz to the maximum frequency 50 0 60 0...

Page 83: ... to the jog frequency is instantaneous but you can choose from three modes for the best method for stopping the jog operation A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_11 O OI L input active range start frequency The output frequency corre sponding to the analog input range starting point 0 0 0 Hz IN EXS 000 0Hz A_12 O OI L input active ran...

Page 84: ...5 more speeds range is 0 to 360 Hz A_21 Speed 1 A_35 Speed 15 see next row see next row see next row Hz SPD 1 000 0Hz SPD 2 000 0Hz SPD 3 000 0Hz SPD 4 000 0Hz SPD 5 000 0Hz SPD 6 000 0Hz SPD 7 000 0Hz SPD 8 000 0Hz SPD 9 000 0Hz SPD 10 000 0Hz SPD 11 000 0Hz SPD 12 000 0Hz SPD 13 000 0Hz SPD 14 000 0Hz SPD 15 000 0Hz A_21 A_22 A_23 A_24 A_25 A_26 A_27 A_28 A_29 A_30 A_31 A_32 A_33 A_34 A_35 0 0 0...

Page 85: ...ing for Sensorless Vector Control on page 4 35 Constant and Variable Reduced Torque The graph below left shows the constant torque characteristic from 0Hz to the base frequency A_03 The voltage remains constant for output frequencies higher than the base frequency The graph below right shows the general variable reduced torque curve The range from 0Hz to the base frequency is the variable characte...

Page 86: ...to 100 It should be adjusted in accordance with the motor specifi cations Sensorless Vector Control SLV This advanced torque control algorithm improves torque performance at very low speeds down to 0 5 Hz Set parameter A_44 02 to select SLV operation The SLV algorithm must be tuned to match the characteristics of the particular motor connected to your inverter Simply using the default motor parame...

Page 87: ...torque between 0 and 99 above normal V f curve from 0 to 1 2 base frequency 11 11 11 2V Boost code 11 A_43 Manual torque boost frequency adjustment Sets the frequency of the V f breakpoint A in graph top of previous page for torque boost 10 0 10 0 10 0 V Boost F 10 0 A243 Manual torque boost frequency adjustment 2nd motor Sets the frequency of the V f breakpoint A in graph top of previous page for...

Page 88: ... thermistor and wiring it to the inverter s thermistor input see Thermistor Thermal Protection on page 4 22 Also refer to the motor manufacturer s specifications for duty cycle recommendations during DC braking DC braking Free run Running A 53 A 55 t 0 A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_51 DC braking enable Two options select codes 0...

Page 89: ...y of the machinery Upper limit Frequency command Lower limit Settable range A 61 A 62 Output frequency 0 A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_61 Frequency upper limit setting Sets a limit on output frequency less than the maximum frequency A_04 Range is 0 5 to 360 0 Hz 0 0 setting is disabled 0 1setting is enabled 0 0 0 0 0 0 Hz LIMIT ...

Page 90: ... 66 A 66 A 68 A 68 A 65 A 67 Hysteresis values 0 A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_63 A_65 A_67 Jump center frequency setting Up to 3 output frequencies can be defined for the output to jump past to avoid motor resonances center frequency Range is 0 0 to 360 0 Hz 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Hz JUMP F1 000 0Hz JUMP F2 000 0Hz...

Page 91: ...s time constant Ti not the gain The integrator gain Ki 1 Ti When you set A_73 0 the integrator is disabled A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_71 PID Enable Enables PID function two option codes 00 PID Disable 01 PID Enable 00 00 00 PID SW OFF A_72 PID proportional gain Proportional gain has a range of 0 2 to 5 0 1 0 1 0 1 0 PID P 1 0...

Page 92: ...igher than the power input voltage If you enable this feature be sure to select the proper voltage class setting for your motor A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_81 AVR function select Automatic output voltage regulation selects from three type of AVR functions three option codes 00 AVR enabled 01 AVR disabled 02 AVR enabled except ...

Page 93: ...unction Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_92 Acceleration 2 time setting Duration of 2nd segment of acceleration range is 0 1 to 3000 sec 15 0 15 0 15 0 sec ACC 2 0015 0s A292 Acceleration 2 time setting 2nd motor Duration of 2nd segment of acceleration 2nd motor range is 0 1 to 3000 sec 15 0 15 0 15 0 sec 2ACC2 0015 0s A_93 Deceleration 2 tim...

Page 94: ...witches to Accel2 range is 0 0 to 360 0 Hz 0 0 0 0 0 0 Hz ACC CHFr 000 0Hz A295 Acc1 to Acc2 frequency transition point 2nd motor Output frequency at which Accel1 switches to Accel2 range is 0 0 to 360 0 Hz 2nd motor 0 0 0 0 0 0 Hz 2ACCCHFr 000 0Hz A_96 Dec1 to Dec2 frequency transition point Output frequency at which Decel1 switches to Decel2 range is 0 0 to 360 0 Hz 0 0 0 0 0 0 Hz DEC CHFr 000 0...

Page 95: ...y selected To enable the S curve use function A_97 acceleration and A_98 deceleration Acceleration period S curve Linear Accel curve selection Target freq Output frequency t 0 A_97 00 A_97 01 A Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units A_97 Acceleration curve selection Set the characteristic curve of Acc1 and Acc2 two options 00 linear 01 S cur...

Page 96: ...er current trip restart up to 3 times Over voltage trip restart up to 3 times Under voltage trip restart up to 16 times When the inverter reaches the maximum number of restarts 3 or 16 you must power cycle the inverter to reset its operation Other parameters specify the allowable under voltage level and the delay time before restarting The proper settings depend on the typical fault conditions for...

Page 97: ... OFF when tripped Separate settings are available for the second motor if applicable as shown in the following table B Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units B_01 Selection of automatic restart mode Select inverter restart method four option codes 00 Alarm output after trip no automatic restart 01 Restart at 0Hz 02 Resume operation after fre...

Page 98: ...ng to the actual motor driven by the particular inverter B Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units B_12 Level of electronic thermal setting Set a level between 50 and 120 for the rated inverter current Rated current for each inverter model See note A E THM LVL 03 00A B212 Level of electronic thermal setting 2nd motor Set a level between 50 an...

Page 99: ...ou can choose the rate of deceleration that the inverter uses to lower the output current Motor Current Output frequency B 22 B 23 t t Restriction area 0 0 B Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units B_21 Overload restriction operation mode Select the operating mode during overload conditions three options option codes 00 Disabled 01 Enabled fo...

Page 100: ... as shown to the right The marks Check or Ex under the Run Mode Edit column title indicate whether access applies to each parameter as defined in the table below In some lock modes you can edit only F_01 and the Multi speed parameter group that includes A_20 A220 A_21 A_35 and A_38 Jog However it does not include A_19 Multi speed operation selection The editing access to B_31 itself is unique and ...

Page 101: ...Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units B_31 Software lock mode selection Prevents parameter changes in four options option codes 00 all parameters except B_31 are locked when SFT terminal is ON 01 all parameters except B_31 and output frequency F_01 when SFT terminal is ON 02 all parameters except B_31 are locked 03 all parameters except B_31 and output frequency ...

Page 102: ... maximum allowable carrier frequency setting for your particular inverter and environmental conditions NOTE When DC braking is performed the inverter automatically holds the carrier frequency at 1 kHz NOTE When the inverter is in sensorless vector mode use B_83 to set the carrier frequency greater than 2 1 kHz for proper operation NOTE The carrier frequency setting must stay within specified limit...

Page 103: ...z 5 0 5 0 12 0 kHz CARRIER 05 0kHz B_84 Initialization mode parameters or trip history Select the type of initialization to occur two option codes 00 Trip history clear 01 Parameter initialization 00 INIT MODE TRP B_85 Country code for initial ization Select default parameter values for country on initialization four options option codes 00 Japan version 01 Europe version 02 US version 03 reserved...

Page 104: ...es dynamic stress on system components prolonging system life In this case you will typically set B_88 01 in order to resume from the current speed after a free run stop see diagram below right Note that using the default setting B_88 00 can cause trip events when the inverter attempts to force the load quickly to zero speed NOTE Other events can cause or be configured to cause a free run stop suc...

Page 105: ...tor OPE J Select the monitoring data to send to the optional remote hand held digital operator seven option codes 01 Output frequency D_01 02 Output current D_02 03 Motor direction D_03 04 PID PV feedback D_04 05 Input states for input terminals D_05 06 Output states for output terminals D_06 07 Scaled output frequency D_07 01 01 01 PANEL d01 B_90 Dynamic braking usage ratio Selects the rate of us...

Page 106: ...y of the six logic inputs for the SJ100 inverters The functions C_01through C_06 configure the terminals 1 through 6 respectively The value of these particular parameters is not a scalar value but it is a discrete number that selects one option from many available options For example if you set function C_01 00 you have assigned option 00 Forward Run to terminal 1 The option codes and the specific...

Page 107: ...s in this manual also use the terminal symbol such as FW to show the assigned option The option codes for C_11 to C_16 determines the active state of the logical input active high or active low C Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units C_11 Terminal 1 active state Select logic convention two option codes 00 normally open NO 01 normally closed...

Page 108: ...cal 1 OFF Binary encoded speed select Bit 2 logical 0 05 CF4 Multi speed Select Bit 3 MSB ON Binary encoded speed select Bit 3 logical 1 OFF Binary encoded speed select Bit 3 logical 0 06 JG Jogging ON Inverter is in Run Mode output to motor runs at jog parameter frequency OFF Inverter is in Stop Mode 07 DB External DC Braking ON DC braking will be applied during deceleration OFF DC braking will n...

Page 109: ...erminal L for power supply return OFF Terminal O is enabled for voltage input uses terminal L for power supply return 18 RS Reset Inverter ON The trip condition is reset the motor output is turned OFF and powerup reset is asserted OFF Normal power ON operation 19 PTC PTC Thermistor Thermal Protection ANLG When a thermistor is connected to terminals 5 and L the inverter checks for over temperature ...

Page 110: ...inal 12 function Select terminal 12 function 6 options see next section 00 RUN 00 RUN 00 RUN OUT TM 2 RUN C_23 FM signal selection Select terminal FM function 3 options see next section 00 A F 00 A F 00 A F MONITOR A F C_24 Alarm relay terminal function Select alarm terminal function 6 options see next section 05 AL 05 AL 05 AL OUT TM RY AL C Function Run Mode Edit Defaults Func Code Name SRW Disp...

Page 111: ...ut to motor is OFF or in any accelera tion or deceleration ramp 02 FA2 Frequency Arrival Type 2 Over frequency ON when output to motor is at or above the set frequency even if in accel or decel ramps OFF when output to motor is OFF or at a level below the set frequency 03 OL Overload Advance Notice Signal ON when output current is more than the set thresh old for the overload signal OFF when outpu...

Page 112: ...e Option Code Function Name Description 00 Analog Frequency Monitor PWM pulse width modulated voltage output that has a duty cycle proportional to the inverter output frequency 01 Analog Current Output Monitor PWM pulse width modulated voltage output that has a duty cycle proportional to the inverter output current to the motor It reaches 100 duty cycle when the output reaches 200 of the rated inv...

Page 113: ...ific to accel eration and deceleration ramps C_42 and C_43 The Error for the PID loop is the magni tude absolute value of the difference between the Setpoint desired value and Process Variable actual value The PID output deviation signal OD output terminal function option code 04 indicates when the error magnitude has exceeded a magnitude you define Motor current Overload signal C 41 t t 0 1 0 Out...

Page 114: ... 3 0 3 0 3 0 OV PID 003 0 C_81 O input span calibration Scale factor between the external frequency command on terminals L O voltage input and the frequency output Factory calibrated ADJ O 082 C_82 OI input span calibra tion Scale factor between the external frequency command on terminals L OI current input and the frequency output Factory calibrated ADJ OI 066 C_91 Debug mode enable Reserved DO N...

Page 115: ...e trying to auto tune the motor parameters Output Inverter Torque Control Algorithms A 44 V f control constant torque V f control variable torque Sensorless vector SLV control 00 01 02 H Function Run Mode Edit Defaults Func Code Name SRW Display Description FE CE FU UL FR Jpn Units H_01 Auto tuning Setting Three states for auto tuning function option codes 00 Auto tuning OFF 01 Auto tune rotate mo...

Page 116: ...00 to 65 53 Factory set according to inverter model Ohms 2AUXR1 05 700 H_21 Motor constant R2 Range is 0 000 to 65 53 0 000 to 9 999 10 00 to 65 53 Factory set according to inverter model Ohms AUX R2 02 773 H221 Motor constant R2 2nd motor Range is 0 000 to 65 53 0 000 to 9 999 10 00 to 65 53 Factory set according to inverter model Ohms 2AUXR2 02 773 H_22 Motor constant L Range is 0 00 655 3 mH 0 ...

Page 117: ...a do not edit Factory set according to inverter model not displayed H_32 Auto tuned motor constant L Auto tuning data do not edit Factory set according to inverter model not displayed H232 Auto tuned motor constant L 2nd motor Auto tuning data do not edit Factory set according to inverter model not displayed H_33 Auto tuned motor constant Io Auto tuning data do not edit Factory set according to in...

Page 118: ...PLCs and Other Devices 4 Using Intelligent Input Terminals 8 Using Intelligent Output Terminals 24 Analog Input Operation 32 Analog and Digital Monitor Output 33 Auto tuning for Sensorless Vector Control 35 PID Loop Operation 39 Configuring the Inverter for Multiple Motors 40 4 ...

Page 119: ...his chapter shows the parameters and input output terminals associated with PID loop operation 6 Multiple motors A single SJ100 inverter may be used with two or more motors in some types of applications This chapter shows the electrical connections and inverter parameters involved in multiple motor applications The topics in this chapter can help you decide the features that are important to your ...

Page 120: ...ecovers if the Run command is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel WARNING The Stop Key is effective only when the Stop function is enabled Be sure to enable the Stop Key separately from the emergency stop Otherwise it may cause injury to personnel WARNING Du...

Page 121: ...ge characteristics of a connection point The connections between the inverter and other devices rely on the electrical input output characteristics at both ends of each connection shown in the diagram to the right The inverter s inputs require a sourcing output from an external device such as a PLC This chapter shows the inverter s internal electrical component s at each I O terminal In some cases...

Page 122: ...utputs Analog reference Power source 3 phase or 1 phase per inverter model R L1 S L2 T N L3 U T1 V T2 W T3 Motor Forward Reverse Intelligent inputs 6 terminals 4 20mA 0 10VDC NOTE For the wir ing of intelligent I O and analog inputs be sure to use twisted pair shielded cable Attach the shield wire for each signal to its respective common terminal at the inverter end only Thermistor Meter Analog co...

Page 123: ...gic inputs 27VDC max use P24 or an external supply refer enced to terminal L L top row 1 GND for logic inputs sum of input 1 6 currents return 11 12 Discrete logic outputs 50mA maximum ON state current 27 VDC maximum OFF state voltage CM2 GND for logic outputs 100 mA sum of 11 and 12 currents return FM PWM analog digital output 0 to 10VDC 1 mA PWM and 50 duty digital L bottom row 1 GND for analog ...

Page 124: ...08 Set Second Motor 4 14 2CH 09 2 stage Acceleration and Deceleration 4 15 FRS 11 Free run Stop 4 16 EXT 12 External Trip 4 17 USP 13 Unattended Start Protection 4 18 SFT 15 Software Lock 4 19 AT 16 Analog Input Voltage current Select 4 20 RS 18 Reset Inverter 4 21 TH 19 Thermistor Thermal Protection 4 22 UP 27 Remote Control UP Function 4 23 DWN 28 Remote Control DOWN Function 4 23 Intelligent Ou...

Page 125: ...r to activate an input terminal that has been configured If you use an external supply its GND terminal must connect to the L terminal on the inverter to complete the input circuit Current can only flow into each input so they are sinking inputs whether powered internally or externally NOTE We recommend using the top row L logic GND for logic input circuits and the L GND on the bottom row of termi...

Page 126: ...s dangerous Before turning power ON confirm that the Run command is not active Option Code Terminal Symbol Function Name State Description 00 FW Forward Run Stop ON Inverter is in Run Mode motor runs forward OFF Inverter is in Stop Mode motor stops 01 RV Reverse Run Stop ON Inverter is in Run Mode motor runs reverse OFF Inverter is in Stop Mode motor stops Valid for inputs C_01 C_02 C_03 C_04 C_05...

Page 127: ...0 parameter value Multi speed Input Function CF4 CF3 CF2 CF1 Speed 0 0 0 0 0 Speed 1 0 0 0 1 Speed 2 0 0 1 0 Speed 3 0 0 1 1 Speed 4 0 1 0 0 Speed 5 0 1 0 1 Speed 6 0 1 1 0 Speed 7 0 1 1 1 Speed 8 1 0 0 0 Speed 9 1 0 0 1 Speed 10 1 0 1 0 Speed 11 1 0 1 1 Speed 12 1 1 0 0 Speed 13 1 1 0 1 Speed 14 1 1 1 0 Speed 15 1 1 1 1 CF1 CF2 CF3 FWD t Speed 0th 4th 6th 1st 2nd 5th 7th 3rd 1 0 1 0 1 0 1 0 Optio...

Page 128: ...he digital operator c Set the desired output frequency by pressing the and keys d Press the key once to store the set frequency When this occurs F_01 indicates the output frequency of Multi speed n e Press the key once to confirm that the indication is the same as the set frequency f Repeat operations in 2 a to 2 e to set the frequency of other Multi speeds It can be set also by parameters A_20 to...

Page 129: ...e The type of deceleration used to end a motor jog operation is selectable by programming function A_39 The options are 00 Free run stop coasting 01 Deceleration normal level and stop 02 Use DC braking and stop JG FW RV Jog decel type Jog speed A 38 A 39 1 0 1 0 t Option Code Terminal Symbol Function Name Input State Description 06 JG Jogging ON Inverter is in Run Mode output to motor runs at jog ...

Page 130: ...applied after the delay time set by A_53 expires The motor is in a free running coasting condition When the DB terminal is OFF again the inverter output remains OFF Output frequency FW RV DB Scenario 1 Output frequency Runcommand from operator Scenario 2 Output frequency Scenario 3 DB DB Run command from operator 1 0 1 0 t t t delay A 53 1 0 1 0 1 0 1 0 Option Code Terminal Symbol Function Name In...

Page 131: ...s turned OFF the output function returns to the original settings first set of motor parameters Refer to Configuring the Inverter for Multiple Motors on page 4 40 for details Option Code Terminal Symbol Function Name Input State Description 08 SET Set select 2nd Motor Data ON causes the inverter to use the 2nd set of motor parameters for generating the frequency output to motor OFF causes the inve...

Page 132: ...l acceleration This causes the inverter to switch from using acceleration 1 F_02 to acceleration 2 A_92 Output frequency FW RV 2CH t target frequency second initial 1 0 1 0 Option Code Terminal Symbol Function Name Input State Description 09 2CH Two stage Accelera tion and Deceleration ON Frequency output uses 2nd stage acceleration and deceleration values OFF Frequency output uses the initial acc...

Page 133: ... B_03 specifies a delay time before resuming operation from a free run stop To disable this feature use a zero delay time Motor speed FW RV Zero frequency start Motor speed Resume from motor speed wait time B 03 B_88 00 B_88 01 1 0 t t FRS FRS FW RV 1 0 1 0 1 0 Option Code Terminal Symbol Function Name Input State Description 11 FRS Free run Stop ON Causes output to turn OFF allowing motor to free...

Page 134: ...he Reset is turned OFF the motor begins rotation since the Run command is already active EXT terminal RUN command FW RV RS terminal Motor revolution speed Alarm output terminal t free run 1 0 1 0 1 0 1 0 1 0 Option Code Terminal Symbol Function Name Input State Description 12 EXT External Trip ON When assigned input transitions OFF to ON inverter latches trip event and displays E12 OFF No trip eve...

Page 135: ...frequency Inverter power supply USP terminal Alarm output terminal RUN command FW RV Run command Alarm cleared Alarm display E13 t 1 0 1 0 1 0 1 0 1 0 Events Option Code Terminal Symbol Function Name Input State Description 13 USP Unattended Start Protection ON On powerup the inverter will not resume a Run command mostly used in the US OFF On powerup the inverter will resume a Run command that was...

Page 136: ...or is locked as well Option Code Terminal Symbol Function Name Input State Description 15 SFT Software Lock ON The keypad and remote programming devices are prevented from changing parameters OFF The parameters may be edited and stored Valid for inputs C_01 C_02 C_03 C_04 C_05 C_06 Required settings B_31 excluded from lock Notes When the SFT terminal is turned ON only the output frequency can be c...

Page 137: ...al OI is enabled for current input uses terminal L for power supply return OFF Terminal O is enabled for voltage input uses terminal L for power supply return Valid for inputs C_01 C_02 C_03 C_04 C_05 C_06 Required settings A_01 01 Notes If the AT option is not assigned to any intelligent input terminal then inverter uses the algebraic sum of both the voltage and current inputs for the frequency c...

Page 138: ...C_01 C_02 C_03 C_04 C_05 C_06 Required settings none Notes When the control terminal RS input is already ON at powerup for more than 4 seconds the remote operator display is R ERROR COMM 2 the display of the digital operator is However the inverter has no error To clear the digital operator error turn OFF the terminal RS input and press one of the operator keys Pressing the Stop Reset key of the d...

Page 139: ...on Name Input State Description 19 TH Thermistor Thermal Protection Sensor When a thermistor is connected to terminals 5 and L the inverter checks for over temperature and will cause trip E35 and turn OFF the output to the motor Open An open circuit in the thermistor causes a trip and the inverter turns OFF the output Valid for inputs C_05 only Required settings none Notes Be sure the thermistor i...

Page 140: ...onds to the UP and DWN commands Output frequency UP FW RV DWN 1 0 t 1 0 1 0 Option Code Terminal Symbol Function Name Input State Description 27 UP Remote Control UP Function motor ized speed pot ON Accelerates increases output frequency motor from current frequency OFF Output to motor operates normally 28 DWN Remote Control DOWN Function motorized speed pot ON Decelerates decreases output frequen...

Page 141: ...puts use SJ100 Inverter 12 11 CM2 Open collector outputs Load Load Logic output common SJ100 Inverter 12 11 CM2 Open collector outputs Logic output common RY RY Sinking Outputs Open Collector The open collector transistor outputs can handle up to 50mA each We highly recommend that you use an external power source as shown It must be capable of providing at least 100mA to drive both outputs at full...

Page 142: ...e inverter s output transistor FW RV Output freq Run Signal start freq B 82 t ON 1 0 1 0 Option Code Terminal Symbol Function Name Output State Description 00 RUN Run Signal ON when inverter is in Run Mode OFF when inverter is in Stop Mode Valid for outputs 11 12 AL0 AL2 Required settings none Notes The inverter outputs the RUN signal whenever the inverter output exceeds the start frequency specif...

Page 143: ...ame Output State Description 01 FA1 Frequency Arrival Type 1 Constant Speed ON when output to motor is at the set frequency OFF when output to motor is OFF or in any accelera tion or deceleration ramp 02 FA2 Frequency Arrival Type 2 Over frequency ON when output to motor is at or above the set frequency thresholds for even if in acceleration or deceleration ramps OFF when output to motor is OFF or...

Page 144: ...low nature of the signal due to the open collector output Frequency arrival output FA2 works the same way it just uses two separate thresholds as shown in the figure to the right These provide for separate acceler ation and deceleration thresholds to provide more flexibility than for FA1 FA2 uses C_42 during acceleration for the ON threshold and C_43 during decel eration for the OFF threshold This...

Page 145: ...tor OL Signal C 41 C 41 1 0 ON t ON Current threshold regeneration power running threshold Option Code Terminal Symbol Function Name Output State Description 03 OL Overload Advance Notice Signal ON when output current is more than the set thresh old for the overload signal OFF when output current is less than the set threshold for the overload signal Valid for outputs 11 12 AL0 AL2 Required settin...

Page 146: ...spike generated by the coil from damaging the inverter s output transistor OD Signal SP PV C 44 C 44 1 0 t ON ON Setpoint Process variable Option Code Terminal Symbol Function Name Output State Description 04 OD Output Deviation for PID Control ON when PID error is more than the set threshold for the deviation signal OFF when PID error is less than the set threshold for the deviation signal Valid ...

Page 147: ...and has not been cleared OFF when no alarm has occurred since the last clearing of alarm s Valid for outputs 11 12 AL0 AL2 Required settings C_24 C_33 Notes When the alarm output is set to normally closed a time delay of less than 2 seconds occurs until the contact is closed when the power is turned ON Terminals 11 and 12 are open collector outputs so the electric specifications of AL are differen...

Page 148: ...witch to the opposite position when it is in Trip Mode or when input power is OFF N C contacts after initialization N O contact inverted by C_33 setting During normal running When an alarm occurs or power is turned OFF During normal running or power is turned OFF When an alarm occurs AL0 AL2 AL1 AL0 AL2 AL1 AL0 AL2 AL1 AL0 AL2 AL1 Contact Power Run State AL0 AL1 AL0 AL2 N C after initialize C_33 0...

Page 149: ... inverter output frequency and a good way to learn how to use the analog inputs The potentiometer uses the built in 10V reference H and the analog ground L for excitation and the voltage input O for the signal By default the AT terminal selects the voltage input when it is OFF Take care to use the proper resistance for the potentiometer which is 1 to 2 k Ohms 2 Watts Voltage Input The voltage inpu...

Page 150: ...sts terminal FM configurations Use function C_23 to configure PWM Signal Type The pulse width modulated signal at terminal FM is primarily designed for driving a moving coil meter The PWM signal is automatically averaged by the inertia of the moving coil mecha nism converting the PWM signal to an analog representation Be sure to use a 10V full scale DC voltmeter The signal characteristics of termi...

Page 151: ...n generate a relatively stable DC analog voltage that represents the output value To do this use the circuit shown to the right Note the output impedance of the circuit is at least 82kΩ so the monitoring device needs an input impedance of 1MΩ or greater Other wise the impedance of the smoothing circuit will cause a non linearity in the reading FM Signal Type The frequency modulated output at termi...

Page 152: ...values for the H Group settings related to SLV control The settings have a second set of parameters for a second motor The factory default configu ration will apply auto tuning to the first motor WARNING You may need to disconnect the load from the motor before performing auto tuning The inverter runs the motor forward and backward for several seconds without regard to load movement limits Follow ...

Page 153: ...Set 02 partial auto tuning measures resistance and induc tance only Try using H_01 01 if possible If application or load interferes with or prohibits motor rotation then use H_01 02 11 Press the RUN key on the keypad and wait for the test to complete The inverter actions are A AC excitation no rotation B DC excitation no rotation C Motor accelerates to 80 of base frequency then stops D Motor accel...

Page 154: ...braking and then start the auto tuning procedure again Note 4 When accelerating or speeding up is not to be performed in the auto tuning step for accelerating up to 80 of the base frequency lower the set value of manual torque boost Note 5 Be sure the motor is stopped before you carry out an auto tuning procedure Auto tuning data that is derived while the motor is still running may not be correct ...

Page 155: ...OTE When the data of the H Group parameters does not match that of the motor satisfactory performance may not be obtained during sensorless vector operation The stabilization adjustment H_06 is also effective for V f settings 00 and 01 Optimal performance may not be achieved if the rating of a motor used is more than one frame size smaller than the maximum applicable rating when the sensorless vec...

Page 156: ...deal output frequency to minimize the loop error This means we no longer command the inverter to run at a particular frequency but we specify the ideal value for the process variable That ideal value is called the setpoint and is specified in the units of the external process variable For a pump application it may be gallons minute or it could be air velocity or temperature for an HVAC unit Parame...

Page 157: ...e slight differences in their loads will cause one motor to slip a little more than another even if the motors are identical Therefore do not use this technique for multi axis machinery that must maintain a fixed position reference between its axes Inverter Configuration for Two Motor Types Some equipment manufacturers may have a single type of machine that has to support two different motor types...

Page 158: ...time setting F_02 F202 Deceleration 1 time setting F_03 F203 Acceleration 2 time setting A_92 A292 Deceleration 2 time setting A_93 A293 Select method to use Acc2 Dec2 A_94 A294 Acc1 to Acc2 frequency transition point A_95 A295 Dec1 to Dec2 frequency transition point A_96 A296 Level of electronic thermal setting B_12 B212 Electronic thermal characteristic B_13 B213 Torque boost method selection A_...

Page 159: ...Inverter System Accessories In This Chapter page Introduction 2 Component Descriptions 3 Dynamic Braking 5 5 ...

Page 160: ...ra ture can help match size and rating of your inverter to the proper accessory size Each inverter accessory comes with its own printed instruction manual Please refer to those manuals for complete installation details This chapter gives only an overview of these optional system devices Name Part No Series See page Europe Japan USA AC reactor input side ALI xxx2 HRL x 5 3 RF noise filter input sid...

Page 161: ...ower factor correction capacitor opens and closes Where these conditions exist or when the connected equipment must be highly reliable you MUST install an input side AC reactor of 3 at a voltage drop at rated current with respect to the supply voltage on the power supply side Also where the effects of an indirect lightning strike are possible install a lightning conductor Example calculation VRS 2...

Page 162: ... to the EMC Class A directive Europe and C TICK Australia See CE EMC Installation Guidelines on page C 2 WARNING The EMI filter has high internal leakage current from power wiring to the chassis Therefore connect the chassis ground of the EMI filter before making the power connections to avoid danger of shock or injury RF Noise Filter Capacitive This capacitive filter reduces radiated noise from t...

Page 163: ...ltage to rise resulting in an over voltage trip In many applications the over voltage condi tion serves as a warning signal that we have exceeded the deceleration capabilities of the system SJ100 inverters have a built in braking unit which sends the regenerative energy from the motor during deceleration to the optional braking resistor s External braking units may also be used if higher braking t...

Page 164: ...ional to the heat dissipated If T is greater than the B_90 parameter setting the inverter enters the Trip Mode and turns OFF the frequency output Please note the following When B_90 is set for 0 dynamic braking is not performed When the T value exceeds the limit set by B_90 dynamic braking ends When mounting an external dynamic braking unit set the usage ratio B_90 to 0 0 and remove the external r...

Page 165: ... 10 150 007NFE NFU 1 Built in 50 100 150 35 200 10 150 011NFE 1 5 Built in 50 50 150 35 200 10 150 015NFE NFU 2 Built in 50 50 150 35 200 10 100 022NFE NFU 3 Built in 20 50 100 35 150 10 100 037LFU 5 Built in 20 35 100 35 100 10 100 055LFU 7 5 Built in 20 17 80 17 80 10 50 075LFU 10 Built in 20 17 80 17 80 10 50 400V Class Without External Resistor Using Optional External Resistor Performance at M...

Page 166: ...g units Depending on the desired braking torque or on the inverter model the resistor selection specifies multiple resistors in a parallel or series combination The example diagram shows a parallel configuration Please refer to the braking resistor documentation for detailed wiring diagrams Inverter JRB x 2 parallel RB 200V Class Dynamic Braking Resistor Selection JRB Series SRB NSRB Series HRB Se...

Page 167: ...g unit to the inverter or two braking units for additional stopping torque Inverter JRB x 2 parallel RB 400V Class Dynamic Braking Resistor Selection JRB Series SRB NSRB Series HRB Series SJ100 Model Number HP Type Qty Total Ohms Total Watts Max Duty Cycle Type Qty Total Ohms Total Watts Max Duty Cycle Type Qty Total Ohms Total Watts Max Duty Cycle 004HFE HFU 1 2 120 1 180 120 2 0 200 1 180 200 4 ...

Page 168: ...4 50 150 120 004NFE NFU 1 2 50 150 120 005NFE 3 4 50 100 80 150 120 007NFE NFU 1 50 100 80 150 120 011NFE 1 5 50 60 60 100 80 015NFE NFU 2 50 50 50 100 80 022NFE NFU 3 20 50 50 100 80 037LFU 5 20 40 40 60 60 100 80 150 120 055LFU 7 5 20 30 30 50 50 80 60 100 80 075LFU 10 20 20 20 40 40 60 60 80 80 SJ100 Inverter 200V Models Braking Torque with TWO 2 BRD E2 Braking Units Model Number HP Braking tor...

Page 169: ...t in resistor only External resistor added HRB1 HRB2 HRB3 A B A B A B A B 004HFE HFU 1 2 50 150 120 007HFE HFU 1 50 100 80 150 120 015HFE HFU 2 50 60 60 100 80 120 100 150 120 022HFE HFU 3 20 50 50 100 80 120 100 150 120 030HFE 4 20 40 40 80 60 100 80 150 120 040HFE HFU 5 20 40 40 60 60 80 60 150 120 055HFE HFU 7 5 20 30 30 50 50 80 60 100 80 075HFE HFU 10 20 20 20 40 40 60 40 80 80 SJ100 Inverter...

Page 170: ...Troubleshooting and Maintenance In This Chapter page Troubleshooting 2 Monitoring Trip Events History Conditions 5 Restoring Factory Default Settings 8 Maintenance and Inspection 9 Warranty 16 6 ...

Page 171: ...here is a danger of electric shock and or injury to personnel WARNING Never remove connectors by pulling on its wire leads wires for cooling fan and logic P C board Otherwise there is a danger of fire due to wire breakage and or injury to personnel General Precautions and Notes Always keep the unit clean so that dust or other foreign matter does not enter the inverter Take special care in regard t...

Page 172: ... for C_01 C_06 are correct Turn ON Run Command enable Supply 24V to FW or RV terminal if configured Has the frequency setting for F_01 been set greater than zero Are the control circuit terminals H O and L connected to the potentiometer Set the parameter for F_01 to a safe non zero value If the potentiometer is the frequency setting source verify voltage at O 0V Is the RS reset function or FRS fre...

Page 173: ...expected output frequency Verify the V f settings match motor specifications Make sure all scaling such as A_11 to A_14 is properly set Inverter data is not correct No downloads have occurred Was power turned OFF after a parameter edit but before pressing the Store key Edit the data and press the Store key once Edits to data are permanently stored at power down Was the time from power OFF to power...

Page 174: ...me Cause s E 01 Over current event while at constant speed The inverter output was short circuited or the motor shaft is locked or has a heavy load These conditions cause excessive current for the inverter so the inverter output is turned OFF The dual voltage motor is wired incorrectly E 02 Over current event during deceleration E 03 Over current event during acceleration E 04 Over current event d...

Page 175: ...signal is present The inverter trips and does not go into Run Mode until the error is cleared E 1 4 Ground fault The inverter is protected by the detection of ground faults between the inverter output and the motor upon during powerup tests This feature protects the inverter and does not protect humans E 1 5 Input over voltage When the input voltage is higher than the specified value it is detecte...

Page 176: ...History function The following Monitor Menu map shows how to access the error codes When fault s exist you can review their details by first selecting the proper function D_08 displays current trip data and D_09 displays trip history 2 1 Error Code Previous error 1 FUNC FUNC FUNC FUNC FUNC FUNC Output frequency at trip point Motor current at trip point DC bus voltage at trip point No error Yes No ...

Page 177: ...try code setting To change the country code press or to set to store 6 Press the key Country code for initialization selected 7 Press the key Initialization function selected 8 Press the key 00 initialization disabled clear trip history only 9 Press the key 01 initialization enabled 10 Press the key Initialization now enabled to restore all defaults 11 Press and hold the and keys Do not release ye...

Page 178: ...inverter terminals L1 L2 L3 200V class 200 to 240V 50 60 Hz 400V class 380 to 460V 50 60 Hz Main circuit Ground Insulation Adequate resistance Digital volt meter GND to terminals 5 Meg Ohms or greater Mounting No loose screws Torque wrench M3 0 5 0 6 Nm M4 0 98 1 3 Nm M5 1 5 2 0 Nm Components Overheating Thermal trip events No trip events Housing Dirt dust Visual Vacuum dust and dirt Terminal bloc...

Page 179: ...otor wires will be disconnected from the inverter 4 Use a bare wire and short terminals R S T RB 1 U V and W together as shown in the diagram 5 Connect the megger to the inverter Earth GND and to the shorted power terminals as shown Then perform the megger test at 500 VDC and verify 5MΩ or greater resis tance 6 After completing the test disconnect the megger from the inverter 7 Reconnect the origi...

Page 180: ...peratures as the graph below demon strates Be sure to keep the ambient temperature at acceptable levels and perform maintenance inspections on the fan heat sink and other components If the inverter is installed on a cabinet the ambient temperature is the temperature inside the cabinet Part description Symbol Quantity Notes Used Spare Cooling fan FAN 1 1 022NF 030HF 037LF 015HF to 075HF Case CV 1 1...

Page 181: ...nusoid Parameter Circuit location of measurement Measuring instrument Notes Reference Value Supply voltage E1 ER across L1 and L2 ES across L2 and L3 ET across L3 and L1 Moving coil type voltmeter or rectifier type voltmeter Fundamental wave effective value Commercial supply voltage 200V class 200 240V 50 60 Hz 400V class 380 460V 50 60 Hz Supply current I1 Ir L1 Is L2 It L3 Total effective value ...

Page 182: ... page The voltage to be measured is the funda mental wave effective voltage The power to be measured is the total effective power E1 W1 I1 I1 I1 I1 EU V EU V EU V W01 W02 E1 I1 I1 I1 I1 EU V EU V EU V W01 W02 W01 W02 E1 E1 I2 I3 Single phase Measurement Diagram Three phase Measurement Diagram L1 N L1 N U V W T1 T2 T3 Inverter Motor T1 T2 T3 U V W R S T Inverter Motor L1 L2 L3 ...

Page 183: ...e misleading results So we highly recommend using the following circuits to measure voltage for performing the equipment inspections HIGH VOLTAGE Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements Be sure to place the measurement circuitry components above in an insulated housing before using them 220 kΩ 2W 220 kΩ 2W Voltage measurement wi...

Page 184: ...lmost infinite resistance Ω Almost zero resistance 0 Ω NOTE The resistance values for the diodes or the transistors will not be exactly the same but they will be close If you find a significance difference a problem may exist NOTE Before measuring the voltage between and with the DC current range confirm that the smoothing capacitor is discharged fully then execute the tests Part DVM Measured Valu...

Page 185: ...es even within the warranty period shall be charged to the purchaser a Malfunction or damage caused by mis operation or modification or improper repair b Malfunction or damage caused by a drop after purchase and transportation c Malfunction or damage caused by fire earthquake flood lightening abnormal input voltage contamination or other natural disasters 2 When service is required for the product...

Page 186: ...Glossary and Bibliography In This Appendix page Glossary 2 Bibliography 8 A ...

Page 187: ...lue The Hitachi inverters have a programmable base frequency so you must ensure that parameter matches the attached motor The term base frequency helps differentiate it from the carrier frequency See also Carrier Frequency and Frequency Setting Braking Resistor An energy absorbing resistor that dissipates energy from a deceler ating load Load inertia causes the motor to act as a generator during d...

Page 188: ...able thermal rise for the device Dynamic Braking The inverter dynamic braking feature shunts the motor generated EMF energy into a special braking resistor The added dissipation braking torque is effective at higher speeds having a reduced effect as the motor nears a stop Error In process control the error is the difference between the desired value or setpoint SP and the actual value of a the pro...

Page 189: ...transistor capable of conducting very large currents when in satura tion and capable of withstanding very high voltages when it is OFF This high power bipolar transistor is the type used in Hitachi invert ers Inertia The natural resistance a stationary object to being moved by an external force See also Momentum Intelligent Terminal A configurable input or output logic function on the Hitachi inve...

Page 190: ...ric Manufacturer s Association NEMA Codes are a published series of device ratings standards Industry uses these to evaluate or compare the performance of devices made by various manufacturers to a known standard Open collector OutputsA common logic type discrete output that uses an NPN transistor that acts as a switch to a power supply common usually ground The transistor s collector is open for ...

Page 191: ...ener ator and will either store the energy internally deliver the braking energy back to the main power input or dissipate it with a resistor Regulation The quality of control applied to maintain a parameter of interest at a desired value Usually expressed as a percent from the nominal motor regulation usually refers to its shaft speed Reverse Torque The torque applied in the direction opposite to...

Page 192: ... optically sense shaft rotation speed and display it on a readout Thermal Switch An electromechanical safety device that opens to stop current flow when the temperature at the device reaches a specific temperature threshold Thermal switches are sometimes installed in the motor in order to protect the windings from heat damage The inverter can use thermal switch signals to trip shut down if the mot...

Page 193: ...e also IGBT and Saturation Voltage Trip An event that causes the inverter to stop operation is called a trip event as in tripping a circuit breaker The inverter keeps a history log of trip events They also require an action to clear Watt Loss A measure of the internal power loss of a component the difference between the power it consumes and what its output delivers An inverter s watt loss is the ...

Page 194: ...Drive Parameter Settings Tables In This Appendix page Introduction 2 Parameter Settings for Keypad Entry 2 B ...

Page 195: ...and parameters that can be configured by the user We recommend that you record all parameters that have been edited in order to help in troubleshooting or recovery from a loss of parameter data Main Profile Parameters This information is printed on the specification label located on the right side of the inverter SJ100 Inverter model MFG No F Group Parameters Default Setting User Setting Func Code...

Page 196: ... active range end frequency 0 0 0 A_13 O OI L input active range start voltage 0 0 0 A_14 O OI L input active range end voltage 100 100 100 A_15 O OI L input start frequency enable 01 01 01 A_16 External frequency filter time constant 8 8 8 A_20 Multi speed 0 setting 0 0 0 A220 Multi speed 0 setting 2nd motor 0 0 0 A_21 Multi speed 1 setting 0 0 5 A_22 Multi speed 2 setting 0 0 10 A_23 Multi speed...

Page 197: ...equency adjustment 2nd motor 10 0 10 0 10 0 A_44 V f characteristic curve selection 02 02 02 A244 V f characteristic curve selection 2nd motor 02 02 02 A_45 V f gain setting 100 100 100 A_51 DC braking enable 00 00 00 A_52 DC braking frequency setting 0 5 0 5 0 5 A_53 DC braking wait time 0 0 0 0 0 0 A_54 DC braking force during deceler ation 0 0 0 A_55 DC braking time for deceleration 0 0 0 0 0 0...

Page 198: ... setting 15 0 15 0 15 0 A293 Deceleration 2 time setting 2nd motor 15 0 15 0 15 0 A_94 Select method to switch to Acc2 Dec2 profile 00 00 00 A294 Select method to switch to Acc2 Dec2 profile 2nd motor 00 00 00 A_95 Acc1 to Acc2 frequency transi tion point 0 0 0 0 0 0 A295 Acc1 to Acc2 frequency transi tion point 2nd motor 0 0 0 0 0 0 A_96 Dec1 to Dec2 frequency transi tion point 0 0 0 0 0 0 A296 D...

Page 199: ...each inverter Rated current for each inverter B_13 Electronic thermal characteristic 01 01 00 B213 Electronic thermal characteristic 2nd motor 01 01 00 B_21 Overload restriction operation mode 01 01 01 B_22 Overload restriction setting Rated current x 1 25 Rated current x 1 25 Rated current x 1 25 B_23 Deceleration rate at overload restriction 1 0 1 0 1 0 B_31 Software lock mode selection 01 01 01...

Page 200: ...a select for digital op OPE J 01 01 01 B_90 Dynamic braking usage ratio 0 0 0 0 0 0 B_91 Stop mode selection 00 00 00 B_92 Cooling fan control 00 00 00 B Group Parameters Default Setting User Setting Func Code Name FE Europe FU USA FR Japan ...

Page 201: ...e 00 00 00 C_16 Terminal 6 active state 00 00 00 C_21 Terminal 11 function 01 01 01 C_22 Terminal 12 function 00 00 00 C_23 FM signal selection 00 00 00 C_24 Alarm relay terminal function 05 05 05 C_31 Terminal 11 active state FU 00 Reserved FE FR 00 00 C_32 Terminal 12 active state FU 00 Terminal 11 active state FE FR 00 00 C_33 Alarm relay terminal active state 01 01 01 C_41 Overload level setti...

Page 202: ...00 H_03 Motor capacity Specified by the inverter capacity Specified by the inverter capacity Specified by the inverter capacity H203 Motor capacity 2nd setting Specified by the inverter capacity Specified by the inverter capacity Specified by the inverter capacity H_04 Motor poles setting 4 4 4 H204 Motor poles setting 2nd motor 4 4 4 H_05 Motor constant Kp 20 20 20 H205 Motor constant Kp 2nd moto...

Page 203: ... R1 2nd motor Factory set Factory set Factory set H_31 Auto tuned motor constant R2 Factory set Factory set Factory set H231 Auto tuned motor constant R2 2nd motor Factory set Factory set Factory set H_32 Auto tuned motor constant L Factory set Factory set Factory set H232 Auto tuned motor constant L 2nd motor Factory set Factory set Factory set H_33 Auto tuned motor constant Io Factory set Factor...

Page 204: ...CE EMC Installation Guidelines In This Appendix page CE EMC Installation Guidelines 2 Hitachi EMC Recommendations 6 C ...

Page 205: ...nect the shields of the control lines to ground PE protective earth at both ends With distributed systems for example the communicating supervisory controller or host computer is not in the same control cabinet and there is a distance between the systems we recommend connecting the shield of the control lines only at the end connecting to the adjustable frequency inverter If possible route the oth...

Page 206: ... should use only interference free devices and maintain a minimum distance of 0 25 m from the adjustable frequency inverter 6 Follow safety measures in the filter installation Ensure that the ground terminal PE of the filter is properly connected to the ground terminal of the adjustable frequency inverter An HF ground connection via metal contact between the housings of the filter and the adjustab...

Page 207: ...CE EMC Installation Guidelines Appendix C C 4 L1 L2 L3 PE M 3 SJ100 inverter with footprint type filter ...

Page 208: ...SJ100 Inverter Appendix C C 5 L1 L2 L3 PE SJ100 inverter with book type filter M 3 ...

Page 209: ...ation 10 or less Voltage imbalance 3 or less Frequency variation 4 or less Voltage distortion THD 10 or less 2 Installation measure Use a filter designed for SJ100 inverter 3 Wiring Shielded wire screened cable is required for motor wiring and the length must be less than 50 meters The carrier frequency setting must be less than 5 kHz to satisfy EMC require ments Separate the power input and motor...

Page 210: ...Auto tuning constants 3 43 AVR 3 20 B B Group functions 3 24 Base frequency A 2 Bibliography A 8 Braking 1 21 dynamic 5 5 resistive 1 24 settings 3 16 Braking resistor 2 5 A 2 Braking resistor selection external braking units 5 9 internal braking units 5 8 Braking unit 2 5 Break away torque A 2 C C Group functions 3 34 Capacitor life curve 6 11 Carrier frequency 3 30 A 2 Catching a spinning motor ...

Page 211: ...EMC installation recommendations C 6 EMI A 3 EMI filter 5 4 Environmental specs 1 9 Error A 3 PID loop 4 29 Error codes trip events 6 5 Event clearing 4 21 External trip 4 17 F F Group functions 3 8 Factory default settings 3 30 Factory settings restoring 6 8 Fan control 3 33 Fan outlet 2 8 2 19 FAQ 1 23 Features 1 2 2 2 Filters noise suppression 5 2 Fine tuning functions 3 24 Forward run command ...

Page 212: ...1 Jogging operation A 4 Jump frequencies 3 18 Jump frequency A 5 K Keypad features 2 21 3 3 navigation 2 23 3 4 navigation trip events 6 7 Keypad features 2 21 Keypads 1 3 3 2 L LEDs 2 21 3 3 Line reactor A 5 Linear accel decel 3 23 Logic terminals 3 34 3 38 4 6 M Main profile parameters 3 8 Maintenance procedures 6 9 Megger test 6 10 Model number 1 4 Model number convention 1 4 Momentum A 5 Monit...

Page 213: ... Programming device 3 2 Proportional gain 3 19 Pulse width modulation 4 33 PV source setting 3 19 PWM A 6 R Ratings label 1 4 Reactance A 6 Read write copy unit 1 3 3 2 Rectifier A 6 Reduced torque 3 13 Regenerative braking A 6 Regulation A 6 Regulatory agency approvals 1 4 Relay alarm contacts 4 30 Remote control 4 23 Reset function 4 21 Restart Mode 3 32 Reverse run command 4 9 Reverse torque A ...

Page 214: ... 19 Torque 1 19 A 8 Torque boost 3 13 Torque control algorithms 3 5 3 13 3 43 Torque specs terminals 2 15 Transistor A 8 Trip A 8 Trip events 3 7 clearing 6 5 error codes 6 5 external 4 17 monitoring 6 5 Trip history 6 7 Trip mode 4 21 Troubleshooting tips 6 3 Two stage accel decel 4 15 U UL instructions xii Unattended start protection 4 18 Unpacking 2 2 Up Down functions 4 23 V V f control 3 13 V...

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