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115 Volt

Handler

®

125

115V Wire Feed Welder

Applications:
Home, farm and ranch and light fabrication projects.

Mower Decks/Brackets

Grills/Smokers

Fences/Gates

Firewood Racks

Kennels

Metal Furniture

Signs

Machinery and

Window Security Guards

Auto Repair, etc.

Includes:

Comfortable 8-ft. (2.4 m) H-9B gun  
10-ft. (3 m) work cable with clamp
Sample spool of .030 in. (0.8 mm) self-shielding flux-cored wire
.030 in. (0.8 mm) contact tips
Spool shaft to accommodate 4 in. spools 
(Optional hub kit available for 8 in. spools)
Power cord with plug
Weld set-up chart
Owner’s manual with parts lists, installation, operation and
maintenance guidelines

Allows you to weld up to 3/16 in. steel with flux-cored wire.

Provides a broader operating window for each wire, with quick and easy adjustment for different thicknesses and joints.

Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled.

Positive feed with adjustable tension plus easy accessibility to thread new wire.

Makes it easy to change from one wire size to another. One knurled groove for .030–.035 in. (0.8–0.9 mm) wire, and
one smooth groove for .023/.025 in. (0.6 mm) wire. 

Protects unit against current overload.

Protects power transformer to ensure reliability.

Protects wire feed system from overload, no fuses to change or circuit breaker buttons to reset.

Easy-to-install MIG Conversion Kit available.

Five-year warranty on transformers, three years on electronics (drive motors, rectifiers) and one year on guns.

Broad output range of 30 – 125 A 

Four output voltage settings with 
wire feed speed tracking

Built-in contactor

Durable feed head with quick-release 
drive roll tension lever

Dual-groove quick-change drive roll

Short circuit protection

Self-resetting thermal overload

Self-resetting motor protection

Upgradeable for welding with gas

Hobart's 5/3/1 Industrial Warranty

211764

June 2010

Certified to both the Canadian and U.S. Standards for welding equipment.

*

*

CSA rating.

Features

Benefits

Specifications

(SUBJECT TO CHANGE WITHOUT NOTICE.)

T

he Handler 125 is a rugged constant-voltage DC
welder with built-in wire feeder, that operates 

off 115-volt household current. It comes ready to
weld, without shielding gas, using .030 –.035 in. 
(0.8 – 0.9 mm) self-shielding flux-cored wire. 
This is a great unit for outdoor applications when
shielding gas could be blown away. Welds up to
3/16 in. steel with flux-cored wire.

This welder is equipped with a built-in gas valve,
and with the addition of a regulator and shielding
gas, you’re ready to MIG weld with .023 –.030 in. 
(0.6 – 0.8 mm) solid wire. Use C-25 gas (75% Argon/
25% CO

2

) on 24 gauge – 1/8 in. steel for a cleaner

weld with less spatter. Use Tri-Mix gas and stainless
wire for welding on 16 –12 ga. stainless steel.

#500495

Rated Output

85 A, 17.5 VDC, 
at 20% Duty Cycle

60 A, 20 VDC 
at 20% Duty Cycle*

Max. Open-
Circuit Voltage

26 V

Wire Feed 
Speed Range

0 – 415 IPM (0 –11 MPM)
0 – 500 IPM (0 –13 MPM)
at no load

Current
Range

30 – 125 A

Amps Input at Rated Output, 60 Hz, 1-Phase
115 V

KVA

KW

20

2.9

2.5

15*

2.2*

1.77*

Dimensions

H: 16-7/8 in. (429 mm)
W: 9-7/8 in. (251 mm)
D: 12-1/8 in. (308 mm)

Net 
Weight

50 lb 
(22.7 kg)

MIG Ready

With Built-in Gas Valve

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