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2

Flux Cored

E71T-11

(DCEN)

Solid Wire

ER70S-6

(DCEP)

Solid Wire

ER70S-6

(DCEP)

Stainless

Steel

(DCEP)

Aluminum**

(DCEP)

Good for windy or

outdoor applications

Produces less spatter.

Better bead appearance.

1 / 30

2 / 30

2 / 20

3 / 50

3 / 35

3 / 30

3 / 40

4 / 30

3 / 40

3 / 20

4 / 70

4 / 40

4 / 40

4 / 40

4 / 35

4 / 45

4 / 35

4 / 50*

4 / 30

2 / 30

2 / 20

1 / 25

3 / 40

2 / 30

3 / 25

3 / 30

3 / 20

4 / 25

4 / 50

3 / 40

2 / 30

4 / 30

3 / 10

2 / 15

4 / 90**

3 / 90**

2 / 30

CFH

Settings are approximate. Adjust as required. Thicker materials can be 
welded using proper technique, joint preperation and multiple passes.

Recommended Voltage and Wire Speed Settings for thickness of metal being welded.
Number on left of slash is Voltage Setting/Number on right of slash is Wire Feed Setting.

*Multiple passes required.                 **Aluminum wire is soft so feedability is not as good. Make sure that hub tension is not too tight and keep the torch as straight as possible. A “push angle” for the torch is recommended.

Match feed roll groove to diameter of wire being used. 
Set tension knob setting to 3 at start. 
Adjust tension per instructions in the manual.

CAUTION!

 Do not change voltage switch 

position while welding. See owners manual 
for more information.

Wire speed listed is a starting value only.

 Wire speed setting can be 

fine-tuned while welding. Wire speed also depends on other variables 
such as stick out, travel speed, weld angle, cleanliness of metal, etc. 

Handler 140 Welding Guide

Control Panel 

1. Power Switch
2. Wire Speed Control
3. Voltage Control Switch

1

2

3

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

*

CSA rating.

Specifications

(SUBJECT TO CHANGE WITHOUT NOTICE.)

Rated Output

90 A, 19 VDC, 
at 20% Duty Cycle

63 A, 21 VDC 
at 20% Duty Cycle*

Max. Open-
Circuit Voltage

28 V

Wire Feed 
Speed Range

40 – 700 IPM
50 – 740 IPM
at no load

Current
Range

25 – 140 A

Amps Input at Rated Output, 60 Hz, 1-Phase
115 V

KVA

KW

20

2.9

2.5

15*

2.2*

1.77*

Dimensions

H: 12-3/8 in. (315 mm)
W: 10-5/8 in. (270 mm)
D: 19-1/2 in. (495 mm)

Net 
Weight

57 lb. 
(26 kg)

Summary of Contents for Handler 140

Page 1: ...feed system from overload no fuses to change or circuit breaker buttons to reset Five year warranty on transformers three years on electronics drive motors rectifiers and one year on guns Excellent arc performance Proven built in wire feeder with quick release tension lever Four output voltage settings with wire feed speed tracking Built in contactor Convenient polarity changeover with tip holder ...

Page 2: ...for the torch is recommended Match feed roll groove to diameter of wire being used Set tension knob setting to 3 at start Adjust tension per instructions in the manual CAUTION Do not change voltage switch position while welding See owners manual for more information Wire speed listed is a starting value only Wire speed setting can be fine tuned while welding Wire speed also depends on other variab...

Page 3: ... MIG Torch 245924 Comes in 10 ft 3 m length with liner for 030 035 in 0 8 0 9 mm diameter wire Portable CO2 Cylinder Kit 770626 Includes one 20 oz CO2 cylinder paintball style pre set regulator and gas hose spare O rings and mounting hardware Small Cart Cylinder Rack 194776 Designed for portable MIG welders Accommodates large and small gas cylinders Running Gear Cylinder Rack 770187 Heavy duty con...

Page 4: ...000 068 10 per package MIG Nozzle Standard 770404 169 715 Gasless Flux cored Nozzle 770487 226 190 Tip Adapter 770402 169 716 Liners 023 025 in 0 6 mm 196139 194 010 030 035 in 0 8 0 9 mm 196139 194 011 035 045 in 0 9 1 2 mm 196140 194 012 Power Source Drive Rolls Dual groove V smooth 237338 For 023 025 in 0 6 mm and 030 035 in 0 8 0 9 mm wire Dual groove V knurled 202926 For 030 035 in 0 8 0 9 mm...

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