background image

Page 9

SECTION 6 

 TROUBLESHOOTING

Symptom

Solution

Not ON – auto-lens will not darken

momentarily when turned on.

Check batteries and make sure that they are in good

condition and installed properly. Also, check battery 

surfaces and contacts and clean if necessary. Check

battery for proper contact and gently adjust contact

points if necessary. This is particularly important if the

helmet may have been dropped.

Not switching – auto-lens stays light

and will not darken when welding.

Stop welding immediately: Make sure the auto-lens 

power is turned ON. If power is on, review the sensitivity

recommendations and adjust sensitivity. Clean lens 

cover and sensors of any obstructions. Make sure the

sensors are facing the arc, angles of 45

_

 or more may

not allow the arc light to reach the sensors.

Not Switching – auto-lens stays dark

after the weld arc is extinguished, or

the auto-lens stays dark when no arc

is present.

Fine-tune the sensitivity setting by making small adjust-

ments to the control by turning it toward the “Low” set-

ting. In extreme light conditions, it may be necessary to

reduce the surrounding light levels.

Sections of the auto-lens are not go-

ing dark, distinct lines separate the

light and dark areas.

Stop welding immediately: The auto-lens may be

cracked which can be caused by the impact of dropping

the helmet. Weld spatter on the auto lens may also

cause cracking. (The lens may need to be replaced,

most cracked lenses are not covered by warranty).

Switching or Flickering – the auto-

lens darkens then lightens while the

welding arc is present.

Review the sensitivity setting recommendations and

increase the sensitivity if possible. Make sure that the

arc sensors are not being blocked from direct access to

the arc light. Check the lens cover for dirt and spatter

that may be blocking the arc sensors.

Inconsistent or lighter auto-lens

shading in the dark-state, noticeable

on the outside edges and corners.

Referred to as an angle of view effect, auto-darkening

lenses have an optimum viewing angle, perpendicular,

90

_

 to the surface of the auto-lens. When that angle of

view varies in the dark-state, welders may notice slightly

lighter areas at the outside edges and the corners of the

lens. This is normal and does not represent any health

or safety hazard. This effect may also be more notice-

able in applications where magnifying lenses are used.

Summary of Contents for XTF

Page 1: ...Auto Darkening Welding Helmet XT Series Models XTF XTV XTP OM 221 534C 2006 03 ...

Page 2: ...RECAUTIONS READ BEFORE USING 1 SECTION 2 SPECIFICATIONS 2 SECTION 3 OPERATING INSTRUCTIONS 5 SECTION 4 BATTERY REPLACEMENT 8 SECTION 5 MAINTENANCE 8 SECTION 6 TROUBLESHOOTING 9 SECTION 7 LIMITED WARRANTY 10 SECTION 8 REPLACEMENT PARTS 11 ...

Page 3: ...der your helmet D Use protective screens or barriers to protect others from flash and glare warn others not to watch the arc D Wear protective clothing made from durable flame resistant material leather and wool and foot protection WELDING HELMETS do not provide unlimited eye ear and face protection D Use impact resistant safety spectacles or goggles and ear protection at all times when using this...

Page 4: ... second Available Shades Darkened State 10 Light State 3 Sensors Independent Two Operating Temperature 23_F to 131_F 5_C to 55_C Storage Temperature 4_F to 176_F 20_C to 80_C Power Supply Battery powered solar rechargeable internal non replaceable lithium battery Total Weight 1 lb 454g Standards ANSI Z87 1 2003 CSA Warranty 2 years from date of purchase see Section 7 Lens NOTE Expose the solar cel...

Page 5: ..._C Power Supply 2 AAA Alkaline batteries included Total Weight 1 lb 454g Standards ANSI Z87 1 2003 CE CSA Warranty 2 years from date of purchase see Section 7 Sensitivity Control light levels Adjusts for varying ambient light and welding arc Delay Control Slows lens dark to light state between 0 1 and 0 5 seconds fast slow switch Automatic Power Off Shuts lens off 15 20 minutes after last arc is s...

Page 6: ...R2450 Lithium battery Hobart 770284 Total Weight 1 lb 454g Standards ANSI Z87 1 2003 DIN CE TUV CSA Warranty 2 years from date of purchase see Section 7 Sensitivity Control light levels Adjusts for varying ambient light and welding arc Delay Control Slows lens dark to light state between 0 1 and 1 0 seconds infinite dial control Automatic Power Off Shuts lens Off 15 20 minutes after last arc is st...

Page 7: ...lmet turns on au tomatically Variable Shade Control Model XTF Fixed Shade 10 Model XTV Variable Shade 9 12 Model XTP Variable Shade 9 13 Use the shade chart below to select proper shade control setting based on your welding process We recommend starting at shades 12 or 13 and adjust lighter based on the welding application and personal preference Application Welding Arc Current in Amperes Protecti...

Page 8: ...he floor 2 Turn the sensitivity setting toward HI until the lens darkens 3 Now reduce the sensitivity by turning the control to the left until the lens lightens you are then ready to weld 4 When job is completed return sensitivity control to mid range Lens Delay Control The lens delay control is used to slow the lens switching time to the clear state after welding The delay is particularly useful ...

Page 9: ...age the auto darkening lens voiding the warranty 1 Outside Place helmet on a flat surface Grasp the front lens holder with one hand while pushing the inside retaining clips of the lens hold er outward Do one side at a time gently pulling the front lens holder away from the helmet as each tab is released from its retaining clip Once released the outside cover lens can be replaced 2 Inside Remove th...

Page 10: ... CR2450 Note be sure the battery positive terminal is up Replace the cover and then press On button NOTE The XTF model has a non replaceable Lithium battery SECTION 5 MAINTENANCE Cleaning The helmet requires little maintenance however for best performance we recommend cleaning after use Using a soft cloth dampened with a mild soap and water solution wipe the cover lenses clean Allow to air dry Occ...

Page 11: ...o reduce the surrounding light levels Sections of the auto lens are not go ing dark distinct lines separate the light and dark areas Stop welding immediately The auto lens may be cracked which can be caused by the impact of dropping the helmet Weld spatter on the auto lens may also cause cracking The lens may need to be replaced most cracked lenses are not covered by warranty Switching or Flickeri...

Page 12: ...ts in material and workmanship at the time it is purchased at the retailer THIS WAR RANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OR MERCHANTABILITY AND FIT NESS Hobart auto darkening lens helmets are warranted for two 2 years from the date of purchase Proof of purchase is required for warranty transactions so it is imperative that a copy of the ori...

Page 13: ...Kit Lens Cover Blaze Orange 770454 2 Replacement XTF Lens 770455 Replacement XTV Lens 770427 Replacement XTP Lens 770238 3 Ratchet Headgear Assembly 770433 4 Magnifying Welding Lens 150X 770274 Magnifying Welding Lens 175X 770275 Magnifying Welding Lens 200X 770276 Magnifying Welding Lens 250X 770277 Kit includes Bezel 1 front lens cover gasket 5 front lens covers 2 inside lens covers 803 935 1 2 ...

Page 14: ......

Page 15: ......

Page 16: ...PRINTED IN USA 2006 Hobart Welders Hobart Welders 1635 West Spencer Street Appleton WI 54914 USA Phone 800 332 3281 Visit our website at www HobartWelders com ...

Reviews: