Hobbytec PJR Series, Assembling Manual

Page 1: ...ilding roof directly There is a possibility that products are damaged by snow falling When installing it besides concrete wall etc keep the enough clearance between the product and the wall due to not clash each other during strong wind Do not install it in the place where the strong wind blows up the roof When installing it recommending to installing its front frame face to the building due to re...

Page 2: ...e the posts and damage them if the water freezes and expands inside 2 Immediately wipe off any mortar or stains from the surface of aluminum parts since they may cause corrosion water drainage hole Be sure to put the sealant glue as the following Please prepare the sealing materials on site 1 Wipe off any stains from the sealing part 2 Be sure to apply a sealant as specified 3 After putting the se...

Page 3: ...15 3 G L G L G L G L G L 43 size 50 size 57 size 57 size 50 size Length dimension W and post standard position Post could be changed as the dimension of Dimension position of posts and base dimension Dimension position of post For D36 to D60 Wide beam For D72 D80 triple type 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 ...

Page 4: ...515 H23 2965 H28 3465 140 140 140 140 140 150 150 140 H 100 H18 1900 H23 2350 H28 2850 H 100 H18 1900 H23 2350 H28 2850 H 100 H18 1900 H23 2350 H28 2850 H 100 H18 1900 H23 2350 H28 2850 H 100 H18 1900 H23 2350 H28 2850 H 100 H18 1900 H23 2350 H28 2850 H 98 H18 1898 H23 2348 H28 2848 H 98 H18 1898 H23 2348 H28 2848 H 245 H18 2045 H23 2495 H28 2995 H 263 H18 2063 H23 2513 H28 3013 H 326 H18 2126 H23...

Page 5: ...h direction Depth direction Length direction Please install under below condition in case of concrete floor Thickness of concrete floor is more than 100mm Steel rod and welding wire net are arranged in concrete floor Dimension of projection which prevents floating at 4 rounds is more than 50mm 50mm Distance A from outside edge of base to around concrete floor is more than dimension specifications ...

Page 6: ... PJRH 28F 1 PJRH 28G 1 PJWT 54B 2 PJWT 60C 2 PJWT 51E 2 PJWT 54E 2 PJWT 60E 2 PJTT 72E 3 PJTT 80E 3 Section Parts ID Main frame type PJWY W50A 4 PJWY W57A 4 PJWY W43B 2 PJWY W43B 3 PJWY W50C 2 PJWY W50C 3 PJWY W43E 4 PJWY W50E 4 PJWY W57E 2 PJWY W57E 3 PJWY W57E 4 Section Parts ID Beam type PJWT 36A 2 PJWT 42A 2 PJWT 48A 2 PJWT 51A 2 PJWT 54A 2 Section Parts ID Type Component parts Post Beam Main ...

Page 7: ...antity 2 1 PJWY W43B 2 PJWY W43B 3 PJWY W43E 4 PJWY W50A 4 PJWY W50C 2 PJWY W50C 3 PJWY W50E 4 PJWY W57A 4 PJWY W57E 2 PJWY W57E 3 PJWY W57E 4 12 18 24 28 14 21 28 32 16 24 32 Length set PJWY W43B 2 PJWY W43B 3 PJWY W43E 4 PJWY W50A 4 PJWY W50C 2 PJWY W50C 3 PJWY W50E 4 PJWY W57A 4 PJWY W57E 2 PJWY W57E 3 PJWY W57E 4 Gutter Main frame Panel holder middle L 645 Panel holder end L 300 Round gutter G...

Page 8: ... retainer end Small truss screw 5 10 10 10 12 14 10 12 14 88 84 103 98 118 113 101 96 118 113 134 129 113 108 132 127 151 146 134 129 149 144 172 167 187 182 191 186 214 209 147 142 164 159 189 184 206 201 210 205 235 230 361 359 395 390 160 155 179 174 206 201 225 220 229 224 256 251 397 392 435 430 PJWU 43 PJWU 50 PJTU 50 PJWU 57 PJTU 57 PJWU 43 PJWU 50 PJTU 50 PJWU 57 PJTU 57 PJWU 4336 PJWU 434...

Page 9: ...077 Gutter cap GB8075 Rain water cover GB8078 Gutter attachment GA4929 Gasket GA4930 11 10 Caution label GLZ20C Snow label HY0177 Product name label HY0173 Drilling screw 4 10 8 Glue GA4934 Assembling manual Beam connecting bracket GB8079 Support plate GB8080 Middle frame cap GB8076 Hexagon bolt M8 85 22 Cap nut M8 Washer M8 Spring washer M8 Roof panel GB4107 Polycarbonate AO BR GB8224 Polycarbona...

Page 10: ...e installation procedure 1 Installation of posts and beams 2 Installation to base hole Insert the post into the base hole and fix with support stand not to fall down Step1 Check if it is flat and vertical and cast concrete Step2 Install as the side which the caution label is attached comes inside Beam Beam connecting bracket Parts box Washer M8 Parts box Beam Hexagon bolt M8 85 22 Parts box Washer...

Page 11: ...w 5x10x10 and put the product name label to the gutter 3 Attaching the post cap In case of installing the post other than the post standard position Make the hole φ5 5 adjusting the post position and screw it Put the hole seals on the unnecessary holes 4 Installation of gutter Hole seal Parts box Gutter Small truss screw 5 10 10 Roof rafter set Caution label Parts box Snow caution label Parts box ...

Page 12: ...les of middle frame fin and pre holes on the beam Be careful of the kind of screws Step2 5 Installation of middle frame In case of installing the post other than the post standard position Make the hole φ5 5 adjusting the post position and screw it Put the hole seals on the unnecessary holes For D36 to D60 Wide beam For D72 D80 triple type Middle frame cap Parts box Support plate Beam connecting b...

Page 13: ... put the hole seals on the unnecessary hole B figure A figure B figure A view drawing Attach the roof panel cushions adjusting the gutter part Push the cushion onto the top face and attach it firmly not to be come off Attach the roof panel cushions on the mark off lines of top face of all the main frames 6 Attaching the roof panel cushions 7 Installation of main frame G u t t e r s i d e M a i n f r...

Page 14: ...me Install the side frame to the gutter and main frames using guide holes with drilling screws 4x10x8 Step2 Insert the side frame into the middle frame and gutters and fix with drilling screws 4x10x8 Step2 Attach the gutter cap into the gutter Step1 8 Installation of side frame After installing step2 do sealing work to the gutter Step3 Detailed figure of the sealing part indicates the sealing part...

Page 15: ...he processing parts B part detailed drawing C part detailed drawing Screw it guiding the U shape gutter of the gutter at B part step2 Screw it guiding the U shape gutter of the main frame at C part step3 Screw it guiding the U shape gutter of the middle frame at A part step1 Set the roof rafter to the processing part of the middle frame Strike the end to the guide fin of the middle frame and screw...

Page 16: ...d drawing When installing roof panels please be noted below 10 Installation of roof panels Before installing the roof panels Insert the roof panel into the middle frame and then set on the gutter side Adjust the roof panel end to the U shape gutter Sort the panel equally right and left Otherwise the expansion of panels resulting from temperature changes causes the noise In case of polycarbonate SI...

Page 17: ...ngth set Gutter Side frame Gutter Panel holder middle Panel holder end Roof rafter Position of the panel holder 11 Installation of panel holder Install the panel holders adjusting the U shape gutter of gutter frame as a guide and fix with drilling screw 4x10x8 Insert the processing part of panel holder to the roof rafter middle and install it ...

Page 18: ...d side frames When screwing the roof retainer end insert the end part of roof retainer into the gutter cap before screwing the second screw from the post side A part detailed figure Do sealing work to the insert part of roof retainer end into middle frame Step2 Step3 Step3 12 Installation of roof retainer Insert the end of roof retainer into the middle frame and fix from the middle frame side with...

Page 19: ... Panel support set Side frame Roof retainer Roof panel support Panel support set Gutter Gutter Gutter Install the panel supports with small truss screw 5x15x10 Overlap the panel supports and install with small screw 5x18x12 For D72 and D80 install the panel support adjusting the holes of roof retainers Step1 Step2 For D72 install the panel support at the position of 5th and 9th hole from gutter Fo...

Page 20: ...side Crush the drain part with wood hammer and driver at the position for installing gasket In case that it could not crush use electric drill and hit the part again Screw the gutter attachment and do sealing work at the screw part Be sure to seal around screws in order to prevent danger when cleaning as well as for water proof Use glue in the parts box for rain gutter parts Blinder side Gutter si...

Page 21: ...X2 100mm XA 51 Depth 36 42 48 51 54 60 72 80 Cutting length mm Not available Roof cutting dimension X1 X2 100mm XA 51 In case of wide beam cut the beam at the same dimension from both ends Decide the cutting length depending on the cutting roof dimension In case of wide beam cut the beam at the same dimension from both ends Decide the cutting length depending on the cutting roof dimension 14 Cutti...

Page 22: ...hole In case the dimension is less than 80mm the hole processing doesn t need 1 Decide the cutting length depending on the cutting roof dimension 2 In case the dimension from end is more than 50mm make a hole In case the dimension is less than 50mm the hole processing doesn t need 4 Roof retainer middle processing 5 Roof retainer end processing 3 Roof rafter processing After processing install the...

Page 23: ...g roof panel 6 Cutting roof panel support 2 Middle frame processing Cut the materials as the same length as the cutting dimension of the roof Y 1 Gutter processing Cut the materials as the same length as the cutting dimension of the roof Y 15 Cutting procedures of length direction The panel span is 715mm In case of cutting on length direction the cutting dimension of the roof Y is the multiples of...

Page 24: ... Ｙ ２ Ｙ ３ ７ ０ Be careful of the direction of each materials There are right and left directions 3 Main frame processing 4 Panel holder processing Cut the panel holder end and panel holder middle at the cutting length Y referring to the right table In case that the hole overlaps the pre hole the hole processing doesn t need 5 Roof panel cutting 6 Roof panel support processing Cut the materials as th...