Hofmann Snap-on Y2k, Service Manual

Page 1: ...SERVICE of the Y2k balancing platform Seite 1 von 99 ...

Page 2: ...The vibratory assemblies of the Y2k balancing platform L R L R S S M Seite 2 von 99 ...

Page 3: ...elations will now be illustrated in Fig 1 and the following derived algorithms To make the problem quite clear we assume that an unbalance UR is present in the right hand correction plane only this unbalance being calculated by the plane separator circuit on the basis of data measured in the planes R and L c L b a R L R R U UR UR L U Fig 1 Illustration of the effect of force relations at an increa...

Page 4: ... reduce the effects of force relations such that any change in the sensitivity of one transducer does not affect unbalance readings disproportionately when calculated by a plane separator circuit The disadvantages specified above are basically typical of a vibratory system with outboard rotors Using state of the art technology an improvement is hardly possible because of given physical restriction...

Page 5: ...th one measuring plane on every side of the rotor Considering state of the art technology this possibility is not feasible for automotive wheels because at least one point of support will hinder clamping of the wheels It is now the idea for a new vibratory system to maintain the basic concept of an outboard rotor but to displace the two measuring planes virtually far outside the machine housing Th...

Page 6: ...wo measuring planes can be calculated such that the effects of force relations are minimum over the entire range where correction planes can be located Virtual displacement is based on a vibratory system where the support levers are not located in parallel but in an angle relative to the measuring shaft as illustrated in Fig 6 Fig 6 Vibratory system with virtual node of vibration In this arrangeme...

Page 7: ...y system with forces applied left of the node of vibration Fig 7c Vibratory system with forces applied in the node of vibration The vibratory system as illustrated in Fig 8 is the basis of a force measuring system Basically it would be enough to replace one of the two springs by a transducer as shown in Fig 8 Following Figures 7 this transducer will not supply a signal if the centrifugal force act...

Page 8: ...points of support If for instance a centrifugal force acts on the left hand node of vibration L a signal proportional to the magnitude of the centrifugal force is supplied from transducer L whereas transducer R does not supply a signal On the other hand only transducer R will supply a signal when the centrifugal force acts on the right hand node of vibration R This arrangement is indeed a measurin...

Page 9: ...L R L R Fig 10 Two systems arranged one above the other with different virtual points of support S S M Fig 11 Two systems arranged in series with a parallel pair of springs Seite 9 von 99 ...

Page 10: ...S S M Fig 12 Two systems arranged one above the other with a parallel pair of springs Seite 10 von 99 ...

Page 11: ...of the signal M will first decrease and then when having passed the node of vibration increase with the relative other sign plus or minus Reduced the effects of force relations bring about the following advantages Reduction of influence on sensitivity changes in the transducers following different influences such as temperature fatigue shock overload vibrations in transport humidity etc Reduced ne...

Page 12: ... 3 1 The Incremental encoder at the main shaft 19 Non volatile memory at Optoelectronic unit 20 15 3 2 The Incremental encoder for the power clamp 20 15 4 The drive systems 21 15 4 1 Hand drive 21 15 4 2 Motor drive 21 Belt tension 22 15 5 The brakes 23 15 5 1 Brakes for decelerating after measurement 23 15 5 1 1 The Shaft band brake of the hand spin vibratory assembly 23 15 5 1 2 Decelerating the...

Page 13: ... check if both marks are still in line b Do components obstruct the barely discernible movements of the vibratory assembly The Motor or Bowden cable is in contact with the cabinet close to the vibratory assembly c Did the leaf spring at the rear transducer slacken during transport d Poor stance of the machine The cabinet standing on tiptoe instead of being supported right under the vertical sheet ...

Page 14: ...aration The cabinet supports transducer B2 located in the rear Transducer B3 at the front is clamped 7 diagonal between the vibratory tube and vibratory plate Two leaf springs provide mechanical pre stress to the transducers ATTENTION Other machine parts must not obstruct the barely discernible movements of the vibratory assembly Does the Bowden cable touch the cabinet immediately below the vibrat...

Page 15: ...evice Rims with a centre bore of more than 40 mm can be clamped comfortable quickly and reliably to the main shaft Clamping power is provided by the drive motor thus no further energy source is needed 15 1 1 Vibratory assembly for hand drive with fixed adaptor Snap on P N EAA0260D01A used with b9000 and EEWB305A A stub shaft of 28 5 or 40 mm diameter can be fastened to the main shaft There is suff...

Page 16: ...t is encapsulated by a moulded case of black plastic The slotted terminal strips of the two contact plates jut out of the plastic case protected by collars Connection to plug X3 is via the wire harness Snap on P N EAW0239D00A HOFMANN Mat Nr 6792035 by means of insulation displacement The wires from position 12 and 16 of connector X3 are marked with a small black bush and have to be connected to th...

Page 17: ...kets inverse cones should be screwed into the vibratory plate of 20 mm thickness and the rigid support plate welded to the cabinet b Put some stiff grease in the recesses at both ends of the transducer Put balls of 8 mm Ø in the recesses Snap on P N 8 1144 HOFMANN Mat Nr 1317080 c Insert the transducer in the jog of the vibratory plate with one of the balls contacting the indentation opposite the ...

Page 18: ...a minus sign as long you press Pushing by hand readings of 0 5xxx volts are easily obtained 4 In order to assess the relevant insulation resistance do not touch the machine just read the indicated voltage With the transducer in the humid for several days the insulation resistance can decline to less than 500 Meg Ohms Insulation resistance of 500 Meg Ohms will produce 0 14 volts at the input of the...

Page 19: ...lution it will be deflected 256 times across the detectors in the above given sequence The light detectors A and A respectively B and B are connected to one amplifier The difference in brightness between the detector pairs determines the current state of the output channels A and B To keep the signals A and B free from interference an integrated circuit amplifies the signals An intended irregulari...

Page 20: ... printed on CAUTION The wider zone of the zero reference has to be positioned to the edge of the pulley The small encoder board D72 6392 Snap on P N EAP0201D20A HOFMANN Mat Nr 6726392 carries four SMT reflective interrupters some resistors an integrated circuit Hex Schmitt Trigger and a 4 position ribbon cable with receptacle The reflective interrupters A and A respectively B and B are placed with...

Page 21: ...drive system differ little from the previous HOFMANN design the principle of operation is quite different making the drive system suitable for high and low speed balancers The drive system consists of the motor Snap on P N 2 22066 HOFMANN Mat Nr 4104280 fastened to a bracket welded to the vibratory tubing The small pulley at the motor the big pulley at the left end of main shaft and the Multirib b...

Page 22: ...er Interface board equipped the four black heat sinks the Surge Arrester is located between the heat sinks and the relays beside a 2k Ohm 2 Watt resistor The more recent Power Interface with one heat sink the Surge Arrester marked F8 is located in front of the heat sink The Surge Arrester F8 has a cylindrical white ceramic body with red printing on it metal discs on both ends with wires welded to ...

Page 23: ...ications All brakes have controlled torque to avoid slippage of the wheel on the adaptor preserving counterweight positions Brakes for decelerating the main shaft after completion of unbalance measurement Shaft locks for blocking the rotation of the main shaft actuated by the operator or under program control Position brakes under program control for stopping of the slowly rotating main shaft with...

Page 24: ...d acts via Bowden cable and single lever on a disk fitted to the main shaft A coil spring inserted between Bowden cable jacked and the support plate protects the Bowden cable from overload and restricts the braking torque preventing the wheel to slip on the adaptor The nuts 10 mm across the flats at the end of the Bowden cable are adjusted for 0 1 mm clearance between brake pad and the brake disc ...

Page 25: ...agon socket head screws holding the stator but do not remove them d Insert shims of the thickness to get a clearance 0 5 0 1 mm e Tighten the hexagon socket head screws and check the clearance f Switch on the machine and check the function of the solenoid brake using code C73 Make sure that the brake disc comes completely free of the stator when the brake current is switched off Otherwise the unba...

Page 26: ...pulley with the thread of the tie rod engaged in it e The incremental encoder B9 to determine tie rod travel and angular position of the drive disc f Solenoid brake Y2 The stator is fastened to the welded part and the brake disc to the main shaft g The pedal unit with two micro switches S4 and S5 for actuating clamping action and the main shaft lock g The Power Interface board providing the follow...

Page 27: ...the clamping jaws to retract in the adaptor sleeve thus releasing the clamping sleeve As with clamping motion is monitored by the encoder Motor and brake are switched of in succession Releasing a wheel from the power clamping device in the event of a power failure Behind a 15 mm hole in the front of the cabinet closed by a black plastic cap two pegs project axially out of the big pulley Take off t...

Page 28: ...loading is completed 5 Now Switch Off the balancer and Remove the Eprom Switch On the Machine and use C47 to select what type of machine model it is On the HWT balancers select model with the fine botton pressed and rotating the shaft On the balco balancers use the plus and minus keys The Eprom is used to update all the New Generation Balancers AND YOU SELECT THE MODEL BY USING CODE C47 6 After up...

Page 29: ...Changing the program E proms version Electronic view inside the machine Mark Eprom base Eprom mark Not used Seite 29 von 99 ...

Page 30: ... 0 15 HWT rear side 2D SAPE 4 25 4 30 3 55 3 60 Snap on from front 2D SAPE HWT rear side 0 10 0 15 0 60 0 70 f exam PB 100 Japan 3D SAPE 4 25 4 30 Snap on 2D SAPE with ASS In M1 cabinet f exam PB 100 Japan 0 10 0 15 3 55 3 60 Snap on from front Distance Diameter Width Gauge arm in home position Halfcone tip under gauge head applied to Gauge arm in home position calibration groove in vibratory syst...

Page 31: ... Microschalter Schutzring 4 Lead 1 5 V pedal swich pull 5 Lead 2 pedal swtch pul l 6 L V pedal switch push X 2 keyboard unit X 3 Optoelectronic boaed X 7 Ø diameter Potentiometer X 6 offset potentiometer X 8 with potentiometer X 42 Motor X ectroma 43 El gnetic brake ght X 43 In li ner ri id m s e ead 1 5 Seite 31 von 99 ...

Page 32: ......

Page 33: ...disabled Standard enabled Bootup numlock ON Bootup system speed high Gate A20 fast Memory parity check enabled Typematic rate setting disabled Typematic rate char sec 6 Typematic rate Msec 250 Security option setup PCI VGA palette snoop disabled OS select for DRAM 64MB Non OS2 Report No FDD For Win 95 Yes Video BIOS Shadow Enabled C8000 CBFFF Shadow disabled CC000 CFFFF Shadow disabled D0000 D3FFF...

Page 34: ... IDE channel enabled Master drive PIO mode auto IDE primary master UDMA disabled Standard auto IDE primary slave UDMA disabled Standard auto IDE secondary master UDMA auto Onboard speaker enabled Onboard PCI LAN chip enabled KBC input clock 8 MHz Onboard FDC controller enabled Onboard serial port 1 3F8 IRQ 4 Onboard serial port 2 2F8 IRQ 3 Serial Port 2 mode RS232 Onboard IR controller disabled On...

Page 35: ...Seite 35 von 99 ...

Page 36: ...nce mass itself If the balancer is in service mode some of the normal behaviour is changed Some error codes will be written into the error record in normal operation mode This is disabled in service mode errors will not be recorded The number of revolution for a measurement run in service mode is set to 20 turns GS JBEG models two times of the C6 setting but minimum 20 turns CRT HNA HWT models ...

Page 37: ... continuous sequence of beeps and flashes indicates that program loading is complete 6 Turn off balancer 7 Remove EEPROM and turn on balancer 8 The normal startup procedure will be performed 9 Perform service codes in the following order C47 Select machine model C80 Calibration of inner SAPE gauge arm C81 Measurement of flange to zero plane distance C82 Calibration of outer gauge arm C83 Basic cal...

Page 38: ...uld be checked if the power clamp does not work C75 Check Voltages of SAPE potentiometers AD8 AD9 AD10 or perform STEP 1 of C80 and C82 C80 Check Voltages for left SAPE ATTENTION This is a calibration function interrupt this function after the test in STEP 1 with the STOP or ESC key C82 Check Voltages for right SAPE ATTENTION This is a calibration function interrupt this function after the test in...

Page 39: ...dels Service Codes No service code available The microcontroller was not able to detect a keyboard Check cabling between microcontroller and keyboard 3 Check content of permanent memories E 145 Affected models All models Service Codes C85 C86 to copy content of permenent memory Contents of both permanent memories are different but both contain valid data If the trouble signalled by the error code ...

Page 40: ... 361 Affected models Models with optima hardware Service Codes All codes available for the model Wheel profiler is not present or is not responding during self test The balancer controller board was not able to communicate with the camera controller board during start up self test Possible causes The camera controller board is missing or dead The flat cable connecting the balancer controller board...

Page 41: ...dels All models Service Codes All codes available for the model There is an error occured during the hardware test The four hyphens replace the digits 0 to 9 and the letters A to F which all characterize an error defect The following test will be performed 1 Power supply voltage 235V 2 5V line 3 Incrementalencoder Current of optoelectronic LED 4 Transducer signal available 5 Auto Stop System Volta...

Page 42: ...stem C 1 0 3 8 0 C 1 0 3 8 1 C 1 0 3 8 2 C 1 0 3 8 3 If the voltage is below or above a limit or the recharging time is above a limit the error code is displayed Please refer to chapter 0 Error ID 15 Hardware test disturbed H 82 Affected models All models Service Codes All codes available for the model A self test was disturbed e g wheel was rotated during the transducer test The code is read out ...

Page 43: ...for 5 seconds or press STOP or ESC key to continue 20 Check calibration E901 Affected models All models Service Codes C80 C81 C82 C83 C84 C88 C90 Machine was not calibrated For calibration the following calibration codes will have to be carried out in the sequence as given below C80 Calibration of inner SAPE gauge arm C81 Measurement of flange to zero plane distance C82 Calibration of outer gauge ...

Page 44: ...ane cannot be re located using the gauge arm H21 Indexing position does not match correction plane H22 0x492215 Unclamping of power clamp device is disabled H26 The gauge arm was pulled out too quickly normal operation ASS calibration H28 NEW The gauge arm was pulled out too slowly ASS calibration 80 H80 0x810510 No provision was made for readjustment H82 Self test disturbed during execution 90 H9...

Page 45: ... E14 The power clamping device is not clamped E15 Corrective terms for readjustment are out of range E16 0x812570 0x812571 Calibration weight attached erroneously to flange E17 0x492207 Wheel slipped on adapter 20 E28 0x492205 Wrong direction of rotation hand spin E29 Speed too high hand spin 30 E30 Run out measurement failed E31 Rim only mounted during geometric matching when rim and tyre expecte...

Page 46: ...ding during self test E362 OPTIMA main camera board self test fail E363 OPTIMA left side scanner self test fail or CCD not calibrated or zero mark not detected E364 OPTIMA right side scanner self test fail or CCD not calibrated or zero mark not detected E365 OPTIMA rear scanner self test fail or CCD not calibrated or zero mark not detected 810 E812 The drive pulley was not readjusted by 180º relat...

Page 47: ...y critical error The error code itself determines the kind of the fault Module ID Mod ID Description 21 Time Service 22 I2C bus device driver 23 Serial device driver 24 Sound device driver 25 External AD converter 26 Internal AD converter 27 Temperature measurement 28 Piezo transducer 29 Incremental encoder Main shaft 2A Incremental encoder belt disc 2B Relay management 2C Hand spin brake 2D Elect...

Page 48: ... the UI 82 Calculator 83 Message Server Message service from BK to UI 84 Message Server User messages from BK to UI 85 Sleep command 86 Balancing Kernel Test statemachine eg selftest during startup A1 Event system A2 User management A3 State machine A4 complex data type A5 Persistent objects A6 Pipe device A7 Power on time counter time stamp for error recording A8 Counter for total spins in servic...

Page 49: ...7 Temperature Out of Range F05 Buffer full F06 Channel not found F07 Not found Mod 41 ASS Time client not found Mod 44 SAPE Time service not found during unregister Mod C1 Self test Self test failed result of test invalid F08 Already exists F09 In use Mod 44 SAPE AWP already in use Mod 49 Drive system Internal error command not valid in actual mode of operation Many 490F09 errors in the error reco...

Page 50: ... record C28 Mod 42 Data cond Can t get data from external AD converter This error can caused by a malfunction of the incremental encoder Please check C74 and C54 a malfunction of the micro controller board Check C75 if ADE1 and ADE2 displays valid results Mod 44 SAPE Communication timeout No answer from AWP Mod C1 Self test Self test failed test function does not response timed out F20 Access deni...

Page 51: ...DER 164 ERROR_PO_NO_TIMECLIENT_AVAILABLE 165 ERROR_PO_ORDER_IS_BUSY 166 ERROR_PO_ORDER_IS_FULL 167 ERROR_PO_PRODUCTION_READ_WRONG_TYPE 168 ERROR_PO_EEP1_EEP2_ARE_DIFFERENT 169 ERROR_PO_CRC_EEP1_ERROR 16A ERROR_PO_CRC_EEP2_ERROR 16B ERROR_PO_ORDER_HAS_FAILED 16C ERROR_PO_NOT_AVAILABLE 16D ERROR_PO_CRC_EEP1_EEP2_ERROR 180 ERROR_I2C_QUEUE_FULL 181 I2C_ERROR_ORDER_NOT_FOUND 182 I2C_ERROR_ORDER_TOO_BIG...

Page 52: ...n 211 Drive system Clamping device got stuck in unclamped position 212 Drive system Displacement limit exceeded during un clamping 213 Drive system Belt disc rotates backward after clamping 214 Drive system Main shaft rotates during clamping e g EMB defective 215 Drive system Clamp device is locked 216 Drive system Time limit for clamping process exceeded 300 Motor over current detected by hardwar...

Page 53: ...er idle voltage out of range 426 Transducer 2 DC amplifier idle voltage out of range 428 Transducer 2 amplifier saturation 429 Transducer 2 Transfer function out of range 430 Transducer 1 2 No signal 431 Transducer 1 2 transimpedance to low 432 Transducer 1 2 RC time constant out of range 435 Transducer 1 2 transimpedance amplifier idle voltage out of range 436 Transducer 1 2 DC amplifier idle vol...

Page 54: ...through LED below limit 708 20 mA Opto electronic Current through LED above limit 710 Hand spin with electromagnetic released brake main shaft rotates backwards 800 170 V Line voltage below limit 801 265 V Line voltage above limit 804 275 V Line voltage much too high 810 5 10 V VCC below limit 811 5 35 V VCC above limit 820 5 00 V Keyboard display voltage below limit 821 5 35 V Keyboard display vo...

Page 55: ...se Pn Duration n seconds Beep sequences A beep sequence consists of a A prefix beep B beeps which indicates the initialisation step C beeps which indicates the module object D pause A Each beep will be indicated by an prefix beep P0 5 B Indication of the initialisation step No Beep sequence Description 1 S P1 Error during basic initialisation I2C bus Message server Command language Extended key co...

Page 56: ...not available timer 5 5S Initialisation persistent object basics 6 6S Initialisation inner rim light 7 7S Initialisation of the incremental potentiometer Snap on SUN and display drivers 10 L Persistent objects 1 PO not available 2 Wrong version 3 Different versions Opto micro controller board 11 L S Bit fields for persistent objects 12 L S S Power on timer 1 Persistent object for power on timer no...

Page 57: ...able 2 Resource not available timer 32 3L S S Extensions Measurement control 1 Persistent object not available 2 Resource not available timer 33 3L S S S Initialisation of the supervisor program Possible faults 1 Resource not available timer D Pause between the cycles P3 3 seconds pause Example P0 5 S P1 5S P3 P0 5 2 init beeps with half a second pause after One short beep and a one second pause 5...

Page 58: ...ld value for suppression of minor unbalance readings in units selected with C3 U 9 Threshold value for suppression of minor unbalance readings in ounces Use C8 instead of C9 NA 10 Save user settings U 11 Position brake after measuring run U 2 2 S 12 Indication of total numbers of measurement runs Type of counters depends on brand U U S 13 Starting measurement run by closing the wheel guard U 14 Us...

Page 59: ...y calibration values as measured with C code 83 virtual dimensions S S S 67 Display phase stability of the vibratory system as measured with C code 83 S S S 68 Indication of time to reach measurement speed during last measurement run 69 Successive measurement runs with pauses and statistics S 2 2 S S 70 Test light for inner rim NA 71 72 Measurement of angular deviation S S S 73 Indication of delay...

Page 60: ...e parameters for the HUMSR feature with an EMB S 2 6 106 Test watch dog timer 107 Indication of the difference of the angular momentum of the motor between forward and reverse rotation 108 Test and measurement of the relay delays 109 Save service user mode for next power on 110 Indication of the operating voltages supplied by the power supply module S S 4 21 111 Belt tension Measure first harmonic...

Page 61: ...input is made a default setting will be used offset 115 mm rim width 6 50 inch and rim diameter 14 5 inch Press F key service code C4 will be displayed and machine is now in state service code Use key to change service code To select a service code press F key again Options Press keys to choose an option of a C code Acknowledge Press F key to acknowledge the option chosen Abort The service menu ca...

Page 62: ...stomers The last service code used since power on is displayed The service codes or c codes available can be accessed by using the plus and minus keys and selecting the desired code by pressing the c code key Options Press keys or precision FINE key to choose an option of a C code Acknowledge Press C key to acknowledge the option chosen Abort Press STOP key to abort a C code Special function Vario...

Page 63: ...ion The information relates up to software version 4 24 Note Functional Requirements detailed in this document apply to B9000 Handspin B9450 Low Digital and B9460 High Digital Any model specific functionality is explicitly stated as model specific ...

Page 64: ...Sape Operation 7 Star Menu Access and Operation 8 Wheel Spin Functionality 9 Auto Off Mode 10 Auto Orientation Sticky On Top 11 Split Weight Mode 12 Weight Minimisation 13 Fine Mode 14 User Management B9450 B9460 only 15 User Calibration 16 Service Menu 17 Service Codes 18 Factory Configuration Procedure 19 Summary of user error messages 20 In Field Reprogramming of Balancer ...

Page 65: ...ding more accurate ALU mode balancing SWM Split Weight Mode SWM is a special function which allows the operator to split the weight at position 3 see fig 2 when using HWM 2 a hidden weight mode described below This function allows the hiding of weights behind wheel spokes Rim Data Rim data refers to the nominal wheel rim dimensions offset rim width and rim diameter SAPE Gauge Arm These terms refer...

Page 66: ...Seite 66 von 99 Figure 1 JBEG B9000 B9450 User Interface ...

Page 67: ...Seite 67 von 99 Figure 2 JBEG B9460 User Interface ...

Page 68: ...st The display board speaker sounds also The lamp test ends and the current software release number is displayed in the right display panel At this point a machine self test is performed If any problems are identified during this self test an error message E82 is displayed for a number of seconds It may still be possible to use the machine without problems depending on the specific problem encount...

Page 69: ... weight positions In the hidden weight modes the appropriate HWM led also lights On cycling the weight mode an audible beep is generated Modes are as follows Normal Positions 1 and 5 Rim data required Rim data are rim offset width and diameter Alu1 Positions 1 and 4 Rim data required Alu2 Positions 2 and 4 Rim data required Alu3 Positions 1 and 3 Rim data required Alu4 Positions 2 and 3 Rim data r...

Page 70: ...d after a measuring run has been performed The HWM modes are designed to enable greater accuracy by allowing the exact correction plane offsets to be entered bypassing wheel type based estimates For this reason recalculations are performed as follows for HWM After a measuring run only if the two weight offsets have been entered and the rim diameter is within HWM specific limits greater than 305 fo...

Page 71: ...ng out the sape Exiting the function using any of these methods causes the relevant dimension led to turn off saves the value and may cause a result recalculation A beep is heard upon selecting and exiting this function B9000 B9450 Specific Features Only Diameter can be entered while in a hidden weight mode width and offset are not required weight offsets are entered with the sape The rim diameter...

Page 72: ...be used for both data entry and weight application During a non hwm weight application mode anything but hwm1 and hwm2 removing the sape from the home position causes any results displayed to be removed from the display If the sape is removed while in manual data entry mode the data entry function is first exited see above and then the sape becomes functional as detailed below If the sape is remov...

Page 73: ... blinks At this point the sape can be returned to the home position If this is done the results are not recalculated as the user has only partly entered the required parameters with the sape Pressing the offset key enables a beep and resets the sape to the inner plane so that the inner plane led will flash when the sape is removed If the offset key is not pressed and the sape is removed again from...

Page 74: ... a stick on weight is required for a plane the value of the weight is above the threshold and the wheel is rotated so that the green application led is lit for that plane the machine will beep when the sape arm is moved to within 1 5mm of the weight position While the sape is in this position the appropriate weight led will flash Moving out of this position will stop the led from flashing Applicat...

Page 75: ... mode To go to the next item in the menu press star To select an item and exit the menu press return To exit the menu from the mm position press star again and the star led goes out Starting a measuring run exits the star menu Selecting SWM causes the SWM function to be selected see below Selecting minimisation causes the minimisation function to be started see below Selecting oz causes the unbala...

Page 76: ... and the balancer returns to the idle state If the wheel rotates in the wrong direction above a preset speed E25 reverse error is generated This error resets when the speed is reduced to a near stop B9000 Specific Features A wheel spin is started using the B9000 by hand spinning the wheel It is stopped by pressing the stop key B9450 Specific Features A wheel spin is started by lowering the hood It...

Page 77: ...0 degrees from the original outer plane weight position Spoke 1 is entered by pressing return S2 or S is now displayed similarly to before Again the return key is used to enter he second spoke position The second spoke can be within 120 0 degrees of spoke 1 but must be on the other side of the original weight position If the return key is pressed a number of times while S is displayed invalid spok...

Page 78: ...Key STOP KEY STOP KEY RESOLUTION KEY FINE KEY OPT KEY RETURN KEY C KEY STAR KEY 13 Fine Mode While the machine is in the idle state pressing the fine key toggles the display of unbalance between high and low resolution This is indicated by observing the displayed results values Upon pressing the key a beep is generated and the results if displayed are updated Resolutions are Gram 1 or 5 grams Ounc...

Page 79: ...in the left panel recall and is displayed in the right panel As before the user can specify which user s settings he wishes to recall or alternatively by selecting can choose not to recall any settings A beep is generated the function exits and the display panels are cleared 15 User Calibration The user must balance a wheel in normal mode to less than 5 grams in both planes User calibration is sel...

Page 80: ...by pressing the plus and minus keys together The display is cleared and a beep is generated 17 Service Codes C0 Setting Factory Defaults Displayed on selection 0 in display Step 1 options The PLUS or MINUS keys will toggle the displayed value between zero and one Pressing RETURN with 1 displayed will reset the factory defaults for rim dimensions weight placement mode weight placement selection mod...

Page 81: ...Ten spins are required in total to perform the compensation The user must repeatedly spin the shaft until this number of spins have been achieved The machine will then beep and the function will exit The machine stores the new compensation values and exits to the service menu B Alternatively if C4 is already active when the service code is selected the PLUS or MINUS keys will toggle the status of ...

Page 82: ...C4 is already active when the service code is selected the PLUS or MINUS keys will toggle the status of the code between 0 and 1 Pressing RETURN with 0 displayed cancels the code If 1 is displayed and return is pressed an error beep is generated as to enable the function the shaft must be spun Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code with...

Page 83: ...scape key and exit the code without changing anything C11 Setting the Orientation mode B9460 only Displayed on selection 0 1 or 2 in display Step 1 options The PLUS or MINUS keys will alter the displayed value between zero and two Pressing RETURN will select the appropriate mode The modes are 0 No position braking after measuring run 1 Brake to left plane if unbalance is above threshold 2 Brake to...

Page 84: ...C43 Counter 3 C3 Total user spins counter Counter 4 C4 Total service spins counter Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code Pressing the RETURN key will also exit the code C14 User Calibration See User Calibration Description C21 Displaying Machine model and software version Displayed on selection Machine model name Step 1 options Holding...

Page 85: ...s normal 1 is counter reset Step 1 options The PLUS or MINUS keys will toggle the status of the code between 0 and 1 Pressing RETURN with 0 displayed exits the code without resetting the counters If 1 is displayed and return is held down for 10 seconds the code is exited and the counters are reset Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code ...

Page 86: ...n the PLUS or MINUS key displays the right hand transducer distance to virtual plane Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code Pressing the RETURN key will also exit the code C67 Displaying Vibratory System Phase Shift Displayed on selection A 3 6 digit floating point number in degrees from 0 360 This represents the vibratory system phase ...

Page 87: ...2 in the left display to indicate the step number The second pause value in the right display Select the second pause period in seconds using the PLUS and MINUS keys Confirm your selection using the RETURN key Step 3 options The digit 3 in the left display to indicate the step number Lower the hood to begin the measuring runs The runs will continue to execute and results will be displayed in grams...

Page 88: ...ibration rotor Perform a measuring run Step 3 options The digit 3 in the left display to indicate the step number Remove the calibration weight and mount the calibration weight on the right side of the calibration rotor Perform a measuring run Step 4 options The phase shift of the left hand plane is shown as a floating point number in degrees from 0 360 Holding down the PLUS or MINUS key displays ...

Page 89: ...clockwise measuring direction and then press the RETURN key After a few seconds 539 should be displayed B To test the encoder handspin the shaft mounted wheel counter clockwise and then press the RETURN key After a few seconds 551 should be displayed Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code Pressing the RETURN key will also exit the code ...

Page 90: ...e code Pressing the RETURN key will also exit the code C80 SAPE Arm Calibration b9000 b9450 Displayed on selection The digit 1 in the left display to indicate the step number The raw value from the SAPE input potentiometer is displayed in the right display Step 1 options Pressing the RETURN key will store the home position of the SAPE arm Step 2 options The digit 2 in the left display to indicate ...

Page 91: ...the bottom of the calibration weight Step 4 options The digit 4 in the left display to indicate the step number Pressing the RETURN key will store the rotary position of the SAPE arm when resting on the top of the calibration weight and exit the service code Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code C81 Flange position calibration b9460 Di...

Page 92: ...options The digit 2 in the left display to indicate the step number Pressing the RETURN key will store the flange position of the extended SAPE arm Step 3 options The digit 3 in the left display to indicate the step number Pressing the RETURN key will store the calibration weight position of the SAPE arm and exit the service code Pressing the PLUS and MINUS keys together at any stage will act like...

Page 93: ...options The digit 4 in the left display to indicate the step number Remove the calibration weight and mount the calibration weight on the right side of the calibration rotor Perform a measuring run Step 5 options The digit 5 in the left display to indicate the step number Remove the calibration weight For the motor driven machine you may leave the calibration rotor on the shaft if you wish For the...

Page 94: ...machine will then beep and the function will exit The machine stores the new compensation values and exits to the service menu Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the function C84 Compensation of the Residual Main Shaft Unbalance B9450 B9460 version NOTE This code must be used after C83 is performed The values produced are stored and used for...

Page 95: ...ce code Pressing the PLUS and MINUS keys together at any stage will act like an Escape key and exit the code C86 Copy Persistent Memory Contents from Opto Board to Controller Board Displayed on selection The service code number is shown Step 1 options Pressing the RETURN key will perform the memory copy and exit the service code Pressing the PLUS and MINUS keys together at any stage will act like ...

Page 96: ...ft correction plane and perform a measuring run Step 3 options Turn the wheel until the weight is exactly vertically below or above the main shaft Lock this position with the mechanical shaft lock The correction value will follow the rotation of the main shaft within the permissible range Outside the range no value is shown Press the return key to store the adjustment value and exit the service co...

Page 97: ...nd beep indicates the end of the measurement and the frequency is displayed in the right display panel If no harmonic frequency was detected Err is displayed The operator can repeat the test as often as required The test is started automatically when the belt is tapped The frequency is displayed in Hz from 100 300 Hz 18 Factory Configuration Procedure Perform service codes in the following order 1...

Page 98: ...meout E23 Speed not reached E24 Speed low E26 No Acceleration E27 Slip Detected E28 Speedlimit Error which can be generated as a result of a user calibration procedure E50 Factory calibration was not completed E51 Calibration failed E52 Calibration weight on opposite side to factory calibration Other Errors E12 Balancing Results cannot be displayed for HWM mode because entered rim diameter value i...

Page 99: ...audible beeps accompanied by three flashes of the led on the micro controller board indicate that program is loading 14 A continuous sequence of beeps and flashes indicates that program loading is complete 15 Turn off balancer 16 Remove EEPROM and turn on balancer 17 The lamp test will light and the new version number should be shown 18 Perform service codes in the following order C47 C80 C81 b946...