Hog Technologies STRIPE SH7500, Operation Manual

Page 1: ...75 H Operations Manual...

Page 2: ......

Page 3: ...BEFORE ATTEMPTING TO CONNECT OPERATE OR REPAIR THIS EQUIPMENT THOROUGHLY READ THESE INSTRUCTIONS AND ANY SAFETY WARNING OR INSTRUCTION PAMPHLETS INCLUDED WITH YOUR SHIPMENT For any questions concerni...

Page 4: ...held Pressure Washer 54 2 9 Auxiliary Blasting Tool Connection 56 2 10 Electrical System 57 2 11 Skip Meter Video System 62 2 12 Waterblasting Hydraulic System 63 2 13 Hydrostatic Drive Hydraulic Syst...

Page 5: ...p Vacuum Blower Drive Belts 111 5 5 High Pressure Hose Installation 115 5 6 Ultra High Pressure Pump Scheduled Maintenance 116 5 7 Checking UHP Pump Oil Level Changing Crankcase Oil 118 5 8 High Press...

Page 6: ...ts System 168 Mobile Spare Parts System 168 Appendix 3 Daily Report Pre Op Checklist Daily Report 169 Daily Report 169 Pre Op Checklist 170 Appendix 4 Nozzle Spray Bar Configuration Nozzle Configurati...

Page 7: ...designed to be used by operators trained by Hog Technologies During the training experience your team will be given the basic knowledge and skills necessary to maintain operate troubleshoot and repair...

Page 8: ...not be liable for damage abnormal wear or consequential damage to their sys tem components resulting from the use of replacement components that are not furnished by Hog Technologies Hog Technologies...

Page 9: ...tenance of the equipment These instructions are in the form of a General Safety Section as well as individual NOTICE CAUTION WARNING and DANGER statements There are also WARNING AND DANGER LABELS loca...

Page 10: ...aintenance of this equipmentand provided with adequate supervision Before attempting to connect operate or repair this equipment thoroughly read these instructions and any safety warning or instructio...

Page 11: ...properly protected from traffic and other hazards Individuals being struck by vehicles or mobile equipment lead to many work zone fatali ties or injuries Work zones need traffic controls identified b...

Page 12: ...prior to use Do not use any item that is in questionable condition Use only components which are marked with the recommended operating pressure Never exceed the operating pressure of the weakest comp...

Page 13: ...sure before making any required repairs or adjustments CAUTION TO AVOID POSSIBLE INJURY AND DAMAGE TO EQUIPMENT Use only thoroughly trained personnel to perform maintenance or repairs ALWAYS test all...

Page 14: ...appears clogged immediately disen gage pump Remove any clogged nozzles and replace with new nozzles Any particles of the smallest size will clog nozzles Clogged nozzles can create excessive pressure i...

Page 15: ...een stressed or stretched Check Dump Valve Water Hose Any hose used for returning dumped water back to the pump or vacuum line must have a large enough diameter and psi strength so that poten tially d...

Page 16: ...ement should include stabilization and a thorough neurovascular examination X rays can be used to asses subcutaneous air and foreign distant from the site of the injury Injuries to extremities can inv...

Page 17: ...emote control or switch panels located on the chassis The systems also supports the connection of the optional HT1000 Ground Hog when the job requires the extended reach and or additional maneuverabil...

Page 18: ...EA IS CLEAR OF PEOPLE HANDS FEET ETC BEFORE ENGAGING THE DUMP VALVE 40K SWITCH TO ACTIVATE The Ultra high PRESSURE SYSTEM Clean Water Tank The clean water tanks are mounted to the chas sis just forwar...

Page 19: ...er to the UHP pump This can cause severe damage to both pumps The clean water fill connection accommodates large hoses that are typically connected to a me tered source like a fire hydrant to expedite...

Page 20: ...each tank provides access to the interior of the tank or wastewater bladder for inspection or to facilitate cleaning Remember that the wastewater bladder displaces clean water in the tank as it fills...

Page 21: ...on the Charge Pressure gauge in the control panel A supply valve located between the clean water tank and the charge water pump controls the flow of water Always make sure there is at least a half a...

Page 22: ...does not immediately rise and the pump is whining im mediately turn the charge pump off Make sure the supply valve is open check both filters and or bleed the air from the system Operators should be f...

Page 23: ...g seals in the UHP pump Therefore it is normal and recommended that the filters be checked frequently and changed whenever the charge water pressure drops below 40 PSI 2 8 Bar Operating with dirty fil...

Page 24: ...itches illuminate to indicate the pump and spray bar hydraulic rotation are activated When the system is activated the DUMP VALVE 40K switch activates or turns off high pressure water to the Hog Head...

Page 25: ...y allow low pres sure water from the charge water pump to enter the stuffing box and Ultra High Pressure water to PTO Dump Valve 40K Charge Pump Switches In Control Panel Charge Pressure High Pressure...

Page 26: ...lose the valve to increase or decrease water volume and pressure to the blasting heads while maintaining optimum engine RPM and torque The Manual Bypass assembly consists of a manual adjustment knob b...

Page 27: ...ystem The burst rating for each rupture disc is calculated based on 1 25 times the maximum operating pressure of the UHP system and 1 4 times the maximum operating pressure of the UHP pump Never opera...

Page 28: ...etering valve on each line controls the flow of water to the stuffing box The flow of water to the stuffing box should be checked at the begin ning of each shift and periodically during opera tion Thi...

Page 29: ...It is important to periodically remove the lid to inspect the switch and clean out accumulated debris that can restrict water flow to the pump Information and owner s manuals for the bilge drain syste...

Page 30: ...unctions of the Hog Arm and the power to drive the hydraulic thru shaft motor that rotates the spray bar The hydraulic system is powered by the truck engine and transmission It is activated by the PTO...

Page 31: ...IC PRESSURE AND CAUSE THE ARM AND Blasting heads TO DROP SUDDENLY WHICH WILL RESULT IN MAJOR DAMAGE TO COMPONENTS AND COULD CAUSE SEVERE INJURY TO PERSONNEL Always MAKE SURE THE ARM AND Blasting heads...

Page 32: ...Hog Arm mounting system is an available option that enables the operator to manually move the arm to either side of the truck or any place in between The Hog Arm is mounted to a special chassis plate...

Page 33: ...acting the pavement A wear brush clamped to the shroud provides a partial seal between the blasting head assembly and pavement The wear brush regulates vacuum air flow into the shroud and reduces the...

Page 34: ...tions to accommodate different waterblasting operations It is equipped with four adjustable heavy duty castors wheels that support the blasting head and prevent the spray bar and shroud from touching...

Page 35: ...the desired height Blasting head height adjustment should be checked before each shift and the wheel castors should be inspected for damage and ex cessive wear daily The castors and wheels should be g...

Page 36: ...The swivel nut 1 3 4 5 2 Thru shaft Motor Components 1 Swivel Nut 2 Swivel Seal Weep Hole 3 Thru shaft Cover 4 Grease Fitting 5 Speed Sensor 6 Brass Backup Ring 7 Swivel Seal 6 7 Swivel Seal Brass Bac...

Page 37: ...ing grease other than the grease specified by Hog Technologies will void the warranty Spray Bar The spray bar is a quick change design that is attached to the threaded thru shaft Spray bars are constr...

Page 38: ...of avail able spray bar configurations are included in the Waterblasting Operation section of this manual You can also contact our customer support depart ment for assistance in selecting the correct...

Page 39: ...of the pre operation check or when the operator notices a loss in pres sure or a change in performance while blasting If visual inspection of the nozzle spray pattern indi cates that the pattern is n...

Page 40: ...burst discs and could cause damage to components Notice NOZZLES MUST ALWAYS BE CHECKED WITH THE SPRAY BAR PROTECTOR REMOVED TO AVOID INACCURATE READINGS START THE PUMP AT LOW PRESSURE AND SLOWLY INCR...

Page 41: ...g of at least the UHP pump s maximum operating pressure We recom mend that you only use nozzles high pressure hoses and fittings supplied by Hog Technologies to ensure the nozzles and other components...

Page 42: ...n the shroud then slide the wear brush enough to eliminate the gap Tighten the clamp and recheck Readjust if necessary Refer to the Maintenance section of this manual for additional information on adj...

Page 43: ...t to rotate freely The swivel seal has a life expectancy of approximately 12 to 16 hours depending on the quality of water All high pressure hoses fittings and connections have weep holes Water leakin...

Page 44: ...igh Pressure equipment Useonlythoroughlytrainedpersonnel to perform maintenance or repairs on the high pressure system Take proper care of your hoses A Protect the ultra high pressure hose from contac...

Page 45: ...tional gauge on the debris tank It is adjusted by increasing or decreasing the engine RPM Thus maximum vacuum 7 inHg 178 mmHg is typically achieved at 1800 RPM Maximum engine operating RPM Relief valv...

Page 46: ...is tank to the vacuum hose connection on the vacuum filter canister Another 3 debris suction vacuum hose runs from the debris inlet elbow on the top of the debris tank to the Hog Head The hoses are eq...

Page 47: ...elt To avoid damag ing the belt you must periodically check the belt tension and adjust as necessary using the adjust ing bolts on the mounting base of the blower The tension specification for a new b...

Page 48: ...essive water in the canister can pass through the vacuum filter and cause severe damage to the blower There is a manual drain valve connected to a hose at the bottom of the filter canister to re move...

Page 49: ...d pressure valve controlled by a rocker switch on the rear of the tank inflates or deflates the door seal Seal pressure is monitored by a gauge mounted to the rear truck chassis below the tank Normal...

Page 50: ...tank where it accumulates until it is drained by the drain valve at the bottom of the tank or pumped out by the dirty water pump out system The filter system al lows for quick draining and easy dispos...

Page 51: ...NING AN IMPROPERLY INSTALLED DEBRIS BAG MAY NOT RELEASE PROPERLY DURING DUMPING THIS CAN CAUSE THE LINER TO SEPARATE FROM THE DEBRIS TANK DAMAGING THE TANK AND OR CAUSE SEVERE INJURY TO PERSONNEL ALWA...

Page 52: ...ld be re moved and cleaned periodically or if it becomes clogged Always make sure the DIRTY WATER PUMP switch is in the OFF position when cleaning or back flushing the strainer Refer to the Lubrica ti...

Page 53: ...hecked at the beginning of the shift as part of the pre start procedure or when you believe it may be reaching its capacity It should also be checked at the end of each shift Debris should never be le...

Page 54: ...low control valve is equipped with colored rings that indicate the valve setting for reference Another ball valve Typical Handheld Pressure Washer 1 Charge Water Pump 4 Pressure Washer Manual Bypass V...

Page 55: ...the pump and use the pressure washer manual bypass valve to set the desired spray gun pressure Typical pres sure settings range from 2000 psi 138 BAR to 4000 psi 476 BAR Shutting down the pressure wa...

Page 56: ...s on the tool Hydraulic Connection Hydraulic hoses with quick disconnect fittings are connected from the tool to the truck hydraulic sys tem at the auxiliary tool connection The hydraulic control leve...

Page 57: ...mp breakers are connected directly to battery and supply electrical power directly to the control panel and outside terminal OTB box accessory fuse panels The breakers must be on to power the waterbla...

Page 58: ...s are color coded with the AMP rating printed on the fuse The fuse body is translucent plastic with the fuse element clearly visible mak ing it easy to identify a blown fuse When replacing fuses never...

Page 59: ...he blasting head When the switch is OFF the dump valve opens and the high pressure water is diverted to the clean water tank Always make sure the truck is moving and the spray bar is rotating before a...

Page 60: ...es the transfer pump circuit is activated AUX Reserved for additional waterblasting accessories Joystick Control Lever The joystick controls the motion of the Hog Arm Move it forward to lower the arm...

Page 61: ...Release the switch to stop the arm in the desired position DOOR SEAL A three position rocker switch that inflates or de flates the door seal The center position is OFF Move the switch to the INFLATE...

Page 62: ...en operations stop or are paused Menu buttons select the meter to read in feet or meters and various recording and data modes An operating manual for the Skip Meter has been included with your Stripe...

Page 63: ...hanging The hydraulic system powers the Hog Head Hog Arm UHP system charge water pump the cyl inders that tilt the debris tank and the optional pressure washer All movement of the Hog Arm and the rota...

Page 64: ...ents Filters on the low pressure and high pressure hydraulic circuits remove these contaminates and increase the life of the fluid and hydraulic components Low Pressure filters The low pressure filter...

Page 65: ...rm and conven tional ram type cylinders are used to raise the debris tank and the optional lift arm Helac cylinders provide a broader range of move ment than conventional ram type cylinders The cylind...

Page 66: ...eration Electric solenoid valves activated by the FWD REV switch and TRUCK SPEED dial control the fluid flow in the system An in line Spin On filter cartridge protects the system from debris A pressur...

Page 67: ...and the OMSI gearbox The OMSI gearbox provides two modes of opera tion that can be selected by the operator Drive mode for transporting the machine on the highway and WORK mode which activates the hy...

Page 68: ...age to the transmission and torque converter Refer to the Start up Procedure in the Waterblasting Operation section of this manual Manual Transmissions On trucks with manual transmissions the operator...

Page 69: ...and therefore have different tension specifications Additionally new belts have a different tension specification than used belts drive belts with 20 hours or more In structions for adjusting the pri...

Page 70: ...n the stored position To use a ladder release the safety pin and rotate the ladder to the down position Return the ladder to the stored position and secure it with the safety pin when service or inspe...

Page 71: ...ed on each side of the truck chassis and behind the cab on both sides The tool boxes are used for stor ing hoses fittings extra parts and tools Always make sure the tool box doors are closed latched a...

Page 72: ...72 NOTES...

Page 73: ...hoses vacuum hoses and all waterblast ing system components for obvious signs of leaks wear and deterioration The inspection should be conducted in an orderly and consistent fashion to ensure all crit...

Page 74: ...ry 10 Check that the wastewater bladder is empty Drain if necessary 11 Drain debris tank water and check debris level Empty if necessary 12 Make sure debris tank door is closed properly and the inflat...

Page 75: ...passenger side of the tank for several seconds to flush out debris that may have accumulated on the bottom of the tank then close the valve 7 Monitor the tank sight glass closely during fill operation...

Page 76: ...Starting The Truck And Activating Accessory Hydraulics Make sure to complete the Pre Op checklist prior to initiating this procedure 1 Make sure the main breakers are on and all switches and speed di...

Page 77: ...l and lubricate the packing Adjust the metering valves if necessary 5 Select D DRIVE on the truck transmission Wait until 4 4 is displayed on the transmission LED 6 When 4 4 is displayed the truck has...

Page 78: ...successfully shifted into WORK mode The UHP pump and vacuum blower are activated and ready for the operator to set the pressure and test waterblasting system 7 With the truck in WORK mode the engine...

Page 79: ...rong pavement concrete or newer pavement Small low volume 007 011 nozzles are less aggres sive and will provide somewhat slower results but provide less potential for damage and a smoother profile Low...

Page 80: ...to reduce the potential for missed areas and need to back up and re do sections Pre clean the work area with a power broom if necessary before blasting Hog Arm and Hog Head Operation 1 Activate Hydra...

Page 81: ...l NOTICE Yourinitialforwardspeedsettingshouldalwaysbe set to a speed slightly faster than the anticipated blasting speed to reduce the possibility for pavement damage as blasting begins 9 With vehicle...

Page 82: ...o keep the wheels off rumble strips Do not blast directly on sealed joints in the pave ment Especially weather stripping on bridges or runways Do not blast over pavement markers reflectors Markers can...

Page 83: ...uck to surge forward 12 Turn the PTO switch and CHARGE PUMP switch es off Listen for the PTO to disengage Then wait for the red light to turn OFF and the green light to turn ON 13 Turn all other switc...

Page 84: ...ake and disen gage the OMSI Drive by turning off the PTO switch This will deactivate the UHP pump and vacuum blower 2 Turn off the CHARGE WATER switch to deacti vate the charge water pump 3 Make sure...

Page 85: ...12 Support the door in the full open position with the safety strut Then use a hose to clean the tank and liner thoroughly with fresh water Make sure to the clean the automatic float switch for the pu...

Page 86: ...R BLASTING SYSTEMS TO REDUCE THE POSSIBILITY OF INJURY AND DAMAGE TO EQUIPMENT To stop all operations immediately use the following procedure 1 PRESS THE BRAKE PEDAL TO DISENGAGE ENGINE CRUISE CONTROL...

Page 87: ...during a typical waterblast ing shift This maintenance is considered routine and a component of the waterblasting process The frequency for maintaining the items listed in this section will vary depen...

Page 88: ...equently during operation and drained when more than 6 of water has accumulated in the bottom Shutdown the vacuum system uncoil the drain hose and open the canister drain ball valve Make sure to close...

Page 89: ...ss The service procedures for these items are described in this section of the manual The frequency for maintaining general maintenance items will vary depending on the quality of the clean water supp...

Page 90: ...y End Bearings 5 Kunkle Valves 2 Vacuum Blower Pulley Pulley End Location On Blower Behind Hydraulic Tank 6 Tool Box Access Panel Hinges Latches 3 Vacuum Door Hinges Latches 7 Ball Valves 4 Silencer E...

Page 91: ...aft Universal Joints Spline Shafts 2 Blast Head Chassis Wheels Casters Safety Pins 7 Ball Valves 3 Sliding Hog Arm Safety Pin Locking Lever 8 UHP Pump Drive Belt Idler Pulley 4 Man Way Inspection Hatc...

Page 92: ...NT DESCRIPTION 1 Debris Tank Door Latches 5 Debris Tank Tilt Hinges 2 Debris Tank Door Hinges 6 Ladder Hinges 3 Drain Valves 7 Lift Arm Hinges Cylinder Bearings 4 Debris Tank Tilt Cylinder Bearings 8...

Page 93: ...stacles permanently attached in the pavement such as runway lights or road markers Blasting Head Standoff Adjustment Standard Setting It is the operator s responsibility to evalu ate the pavement surf...

Page 94: ...blast head 8 Before starting operations confirm proper clearance by moving the blast heads slowly over a typical obstacle in the pavement on the current job while monitoring the clearance Make additio...

Page 95: ...e waterblasting system is shut down and the truck is in the service posi tion 2 Close the clean water supply valve and bleed pressure from the charge water system 3 Remove filter canister lid and reta...

Page 96: ...the filter retainer bolt threads 6 Insert the new filter and retainer bolt into the filter canister Hand tighten the retainer bolt just enough to seat the filter snug Make sure not to over tighten the...

Page 97: ...t Up Procedure The truck engine must be at idle 2 Open the clean water supply valve and turn on the charge water pump 3 While the charge pump is running open the discharge valve on the charge water pu...

Page 98: ...face 2 Turn on the FLOAT switch to be sure the heads are flat with the surface 3 Shutdown the waterblasting system and place the truck in service position 4 Note the gap between the bottom of the brus...

Page 99: ...a light coating of anti sieze to the thru shaft threads 9 Hold the thru shaft with the 3 4 19 mm wrench install the new dirt shield and hand tighten NOTICE ONLY HAND TIGHTEN THE DIRT SHIELD NEVER USE...

Page 100: ...ndicated on the Nozzle Quality Guide the nozzle must be replaced Use the following procedure when replacing nozzles 1 Make sure the Hog Arm and blasting heads are in the full up position and locked wi...

Page 101: ...to 0 then turn the PTO switch on to activate the ultra high pressure water system 13 Make sure all personnel are well clear of the blasting heads then press the DUMP VALVE 40K switch to activate the h...

Page 102: ...turn the rupture disc cap to remove the rupture disc cap as sembly from the base 3 Remove the hold down ring from the base Item 4 in drawing below and set it in a clean safe location 4 Remove the blow...

Page 103: ...nut Use the following procedure to replace the seal 1 Make sure the waterblasting system is shut down and the truck is in the service position 2 Loosen the swivel nut on the top of the thru shaft mot...

Page 104: ...f silicone grease on the O ring for the swivel seal and on the swivel tit This provides lubrication for the seal and swivel tit at startup when the swivel seal con nection and thru shaft are dry 9 Ins...

Page 105: ...ted and cleaned before each shift Use the following procedure to drain the can ister and remove and clean the vacuum filter 1 Make sure the waterblasting system is shut down and the truck is in the se...

Page 106: ...Grease the hydraulic lift hinge pins and fittings Inspect safety strut Make sure the hinge pins are tight and lubricate pins Lubricate the debris door gas spring pivot hinge pins Lubricate inspection...

Page 107: ...Cleaning the Debris Pump Strainer 1 Make sure the waterblasting system is shut down and the truck is in the service position 2 Rotate the strainer canister counterclockwise to release it Then remove...

Page 108: ...108 NOTES...

Page 109: ...her severe duty applications will require more frequent service CAUTION THE scheduled MAINTENANCE PROCEDURES IN THIS SECTION MUST BE FOLLOWED EXACTLY TO AVOID DAMAGING COMPONENTSAND OR VOIDING THE WAR...

Page 110: ...ded Charge Water Pump And Hoses Weekly 50 Hours Inspect the charge water pump hoses and fittings for leaks and signs of wear or deterio ration Any questionable or leaking component should be repaired...

Page 111: ...to proper specifications when adjusting the drive belts Never overtighten them WARNING OVERTIGHTENED DRIVE BELTS CAN CAUSE SEVERE DAMAGE TO PULLEYS SHAFTS AND BEARINGS IF THEYARE ADJUSTED TOO TIGHT OR...

Page 112: ...Meter Belt Tension Frequency Specifications UHP Pump Belt Tension Frequency New Belt 58 61 Hz Used Belt More than 20 hours of operation 50 53 Hz Blower Belt Tension Frequency New Belt 36 37 Hz Used B...

Page 113: ...at idle speed for 30 seconds 6 Disengage the PTO and return the truck to the service position 7 Check that the belt is riding on the center of the pulleys If it is not centered and riding hard on eith...

Page 114: ...t idler pulley adjustment bolt 2 Rotate the adjusting bolt to adjust the belt to the proper specification Use a spring scale tester or sonic tension meter to achieve proper tension 4 Tighten the adjus...

Page 115: ...that could damage the hose Install anti chaffing or heat deflectors to pro tect the hose if necessary 7 Remove the caps and apply a light coat of anti seize to the threads of each fitting Then attach...

Page 116: ...valves and seals for leaks and proper operation Repair or replace leaking or malfunctioning components before operating the system Make sure cooling water is flowing to the plunger packing seals when...

Page 117: ...the safety plug in crank case drain valve when oil draining is com plete The safety plug prevents crankcase oil from draining if the valve is accidentally opened 200 Hour Maintenance Perform all daily...

Page 118: ...roperly lubricated otherwise Crankcase Oil Level Pump Running Crankcase Oil Level Pump Shutdown 5 To 8 Hours The upper sump holds a large volume of oil that drains very slowly back into the main sump...

Page 119: ...plate fill port depending on which port is most accessible on your unit Always clean the area around the fill port before removing the plug to add oil to reduce the possibility of dirt and debris ente...

Page 120: ...to raise the temperature of the oil to normal operating temperature before draining the oil Draining the crankcase oil 1 Make sure the water blasting system is shut down with the truck in the service...

Page 121: ...ht gauge When the breather port at the top of sump is used oil is added to the upper sump and it can take several hours before the oil drains to the main sump and the correct oil level is indicated on...

Page 122: ...G FROM THE SQUARE HOLES INDICATES THE FACE SEALS ARE LEAKING WATER LEAKING FROM THE ROUND HOLES INDICATES THE HIGH PRESSURE valve SEALS ARE LEAKING Removing Univalves 1 Make sure the water blasting sy...

Page 123: ...WITH WATER BEFORE SETTING PRESSURE Lapping Valves And Seats The suction valve seat surfaces in the Univalve cartridges should be lapped every 100 hours to remove small pits or grit inclusions as prev...

Page 124: ...180 degree clockwise 180 degree coun terclockwise movement is considered one rotation Complete 5 rotations 8 Rotate valve cartridge A 90 degrees coun terclockwise while maintaining the position of suc...

Page 125: ...1 8 teaspoon of 150 grit lapping compound to the suction valve then repeat steps 3 12 until the shiny spots are no longer visible and the sur face is perfectly smooth with a consistent color 15 Alter...

Page 126: ...he truck in the service position 3 Rotate the high pressure pump to move the pony rod all the way back against the power frame at the crank shaft end of the pump This will provide the clearance requir...

Page 127: ...ply anti seize to the gland nut threads 11 Insert the plunger fully into the gland nut Be careful to not dislodge the guide bushing 12 Install new packing onto the plunger Push it tight against the gu...

Page 128: ...to prevent damage to the plunger from being forced out of the stuffing box suddenly by charge water pressure which will be activated in the next step 4 Make sure both water supply valves are open and...

Page 129: ...482 8 Guide Bushing 7 K54117 6 Packing K54118 7 Packing K54119 8 Packing 8 K54097 6 Sleeve K54098 7 Sleeve 5 10 Ultra High Pressure Pump Assembly ITEM PART NUMBER DESCRIPTION 1 K26488 Deflector 2 K517...

Page 130: ...O ring 14b K53577 Base 14c K27485 Disc 50 000 psi burst pressure K27486 Disc 56 000 psi burst pressure 14d K53579 Hold down Ring 14e K53580 Cap 15 K27489 Gauge 0 60 000 psi 16 K28091 Anti vibration G...

Page 131: ...d and lubricated every 200 hours to keep it operating properly Replace components as required Dump Valve Repair Hydraulically operated 1 Remove diffuser tube 2 with cartridge 3 2 Remove cartridge 3 fr...

Page 132: ...ody 3 K53726 Cartridge 4 K53727 Diffuser 5 K26453 O ring 6 K27642 O ring 7 K53725 Backup Ring 9 K50796 Latching Arm 10 K25594 CapScrew 11 K53720 Outlet Adapter 12 K27645 Nipple Not Shown K25933 Outlet...

Page 133: ...m the filter surface Inspect the filter for holes or thin areas that could allow vacuumed water or debris to get into the vacuum blower or silencer Clean secure filtration is necessary to keep your va...

Page 134: ...om enter ing the gear case when the fill plugs are removed Checking The Gear Case Oil Level 1 Make sure the waterblasting system is shut down with the truck in the service position and on level ground...

Page 135: ...is installed in the valve fitting and tightened 3 Add the recommended amount and type of gear oil to the gear case Refer to the blower manufacturer s Operation and Maintenance manual and or the Mainte...

Page 136: ...the truck cab The life of the hoses in these areas can be ex tended by rotating the hoses 1200 every 200 hours Vacuum hoses should be inspected daily and replaced as needed Make sure the waterblasting...

Page 137: ...mm wrench inserted in the slot at the base of the thru shaft motor to prevent it from turning 6 Turn the spray bar counterclockwise by hand until it is free of the shaft 7 Remove Brass button 8 Use a...

Page 138: ...eld IS TIGHTENED more than hand tight it WILL cause the spray bar to rotate SLOWLY OR not ROTATE AT ALL 7 With the dirt shield installed tighten the shroud bolts to specifications 8 Activate the truck...

Page 139: ...ed zone Monitor the cooling fan operation and make sure it is activating when necessary sounds normal and pulls a strong flow of air through the cooler Refer to the Maintenance Matrix in this section...

Page 140: ...ther contamination 5 Remove sludge and contaminates then flush the tank until it is clean using fresh hydraulic fluid 6 Clean the screens on the pickup tubes 7 Reinstall the plate Tighten bolts in a c...

Page 141: ...Changing the high pressure filter element 1 Verify 0 pressure in the system then use a socket wrench to loosen the bolt at the bottom of the filter canister 2 Remove the canister and dirty filter elem...

Page 142: ...ts from freezing 35 to 40 US gallons 132 to 152 liters of premixed antifreeze at a 50 50 water antifreeze ratio is re quired to properly winterize the UHP and vacuum systems Make sure you have enough...

Page 143: ...ctivate the truck and waterblasting system following the steps in the Startup Procedure 17 With the engine at idle activate the charge water pump then turn on the DUMP VALVE 40K switch until antifreez...

Page 144: ...from the valve Then close the valve 25 Make sure the debris tank is lowered to the full down position Close the door and inflate the seal 26 Pour 10 gallons of 50 50 antifreeze mixture into the debris...

Page 145: ...inue with complete startup procedure Refer to the System Startup Procedure in Section 3 NOTICE IF YOU ARE INTENDING TO REUSE THE RECOVERED ANTIFREEZE MAKE SURE TO TEST IT AND MAKE SURE THE ANTIFREEZE...

Page 146: ...in and will provide trouble free operation there are situations where the bearing preload will need to be reset after the truck has been operating in the field for a period of time Setting the bear in...

Page 147: ...Supplied in your Truck Tool Kit 1 6 mm Allen Wrench Supplies Anti Seize Grease Gun and Multi Purpose Grease Rags or Paper Towels 9396K21 O ring Supplied in Spare Parts Kit Note Use anti seize compoun...

Page 148: ...e the High Pressure Hose Remove the high pressure hose from the top of the thru shaft motor by tuning the hand nut at the base of the hose counterclockwise If the hand nut is too tight to turn by hand...

Page 149: ...off the thrust housing until it is free Figure 5 Note that the O ring seal in the thrust housing cap will provide some resistance until it is clear of the thrust housing The cap will tend to pop slig...

Page 150: ...e the swivel tit assembly gland nut by turning it counterclockwise Inspect the swivel tit assembly and set it in a safe clean location Figure 7 and 8 Swivel Tit Assembly Gland Nut Figure 7 Swivel Tit...

Page 151: ...is set loosen the seal nut 2 full turns Hold the thru shaft firmly with the 3 4 19mm open end wrench and use the spanner socket to hand tighten the seal nut until it is snug Do not over tighten Figur...

Page 152: ...s from the spanner socket and remove it from the housing Now it is safe to move the thru shaft When loosening the spanner socket and seal nut one bolt hole to set the bearing preload or when tightenin...

Page 153: ...ll have to be completely disassembled and rebuilt While holding the thru shaft with the 3 4 19mm open end wrench install the swivel tit assembly gland nut and hand tighten Then use a 15 16 24mm deep w...

Page 154: ...hru Shaft Bearings Apply anti seize to the threads on the top of the thrust housing cap and install the high pressure water hose Hand tighten the hand nut on the pressure hose Use a grease gun and app...

Page 155: ...all personnel are well clear of the spray head and apply full water pressure Run the thru shaft motor for another 15 minutes Figure 20 When testing is complete and with the unit still running at maxi...

Page 156: ...BEARING RADIAL DOUBLE SEAL LOWER HOUSING 30 1 60952 RING INTERNAL RETAINING STEEL 31 4 67048 HELICAL INSERT 3 8 16 SS 32 1 68290 PROXIMITY SWITCH METALIC 33 1 70153 001 FABRICATION WASHER COUNTER THR...

Page 157: ...7MM 25 1 60160 SEAL 31 X 52 X 7MM 26 1 60161 SEAL 25 X 52 X 8MM 27 1 60266 001 WASHER BRASS COMPRESSION SWIVEL TIT 375in ID x 625in OD x 025in Thick Rockwell B77 28 1 60950 BEARING ANGULAR CONTACT BA...

Page 158: ...40 7 00 3 43 3 62 5 65 2 13 7 00 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 2 1 SIZE B ENGINEERING PART NUMBER REV 20025 001C H DRAWN DG DG CHECKED DG ENG APPR WGT 20 42 LBS SCALE 1 3 SHEET 3 OF 4 DES...

Page 159: ...SS 32 1 68290 PROXIMITY SWITCH METALIC OBJECT W MALE PLUG 3 WIRE 8MM DIA SS 1 5MM Range 33 1 70153 001 FABRICATION WASHER COUNTER THRU SHAFT HOG HEAD 34 1 70837 NUT JAM 3 4 16 SS 35 1 71155 001 WRENCH...

Page 160: ...Diagram 1 Grease wheels and caster bearings daily 2 If necessary remove bearing seal to clean bearings in casters Use degreaser or brake cleaner to remove dirt and paint debris 3 Replace worn wheels...

Page 161: ...161 Section 5 Scheduled Maintenance...

Page 162: ...r Roots Blower Pulley End Bearings Grease Fittings Daily 2 pumps Each Fitting Shell GADUS S2 U1000 2 Grease Howden Roots Vacuum Blower Pulley End Bearings Grease Fittings Daily 2 pumps Each Fitting Bl...

Page 163: ...gn and adjust belts There is an internal problem with the pump Repair the pump Hog Arm Hog Head Hog arm won t raise Float mode activated Disengage float function Hydraulics not engaged Engage transmis...

Page 164: ...of the manifold block Univalve seals worn or damaged Replace seals or valves Water dripping from weep hole on thru shaft motor high pressure hose connection Swivel nut is loose Hand tighten swivel nu...

Page 165: ...t to correct nozzle pattern Water leaks in UHP hoses fittings Tighten loose fittings or replace defective hoses and damaged fittings UHP pump valves or seals damaged or worn Check valves for heat indi...

Page 166: ...d Clean or replace vacuum filter Vacuum loss or failure Worn or damaged shroud wear brush Replace wear boot A vacuum hose is worn through or damaged Replace worn or damaged vacuum hose Vacuum hose plu...

Page 167: ...167 Appendix 2 Tools Spare Parts...

Page 168: ...168 Appendix 2 Tools Spare Parts...

Page 169: ...169 Appendix 3 Daily Report Pre Op Checklist 1 877 HOG ROAD WWW STRIPEHOGSUPPORT COM 60...

Page 170: ...ing General F F Truck Engine Operation F F Filling Hose And Wrench Onboard F F Engage Disengage Gearbox PTO F F Accident Incident Decals F F Engage Disengage Transmission PTO F F All Wires Brake Lines...

Page 171: ...171 Nozzle Configuration Chart Appendix 4 Nozzle Spray Bar Configuration 1 877 HOG ROAD WWW STRIPEHOGSUPPORT COM 62 Hog Technologies SPRAY BAR NOZZLE CONFIGURATION CHARTS FOR ALL STRIPE HOG MODELS...

Page 172: ...lines Most Aggressive 8 52 GPM 36K PSI 9 02 GPM 40K PSI The GPM in each setup is calculated per spray bar Spray Bar Nozzle Configuration Chart These configurations are to be used as a general guide fo...

Page 173: ...ich may need to be altered to suit your situation Configurations are for 9 GPM Units only 8 Medium Aggressive Set Up 7 97 GPM 36K 8 44 GPM 40K PSI 8 Most Aggressive Set Up 8 53 GPM 36K 9 02 GPM 40K PS...

Page 174: ...d to suit your situation Configurations are for 9 GPM Units only 8 10 16 Nozzle Most Aggressive set up 8 54 GPM 36K PSI 9 04 GPM 40K PSI 8 10 16 Nozzle Least Aggressive set up 7 60 GPM 36K PSI 8 06 GP...

Page 175: ...need to be altered to suit your situation Configurations are for 9 GPM Units only 14 Medium Aggressive set up 8 11 GPM 36K PSI 8 55 GPM 40K PSI 14 Least Aggressive set up 7 60 GPM 36K PSI 7 96 GPM 40...

Page 176: ...CONFIGURATION CHARTS FOR ALL STRIPE HOG MODELS 8 10 16 Nozzle Curing Compound Removal set up 25 000 35 000 PSI These configurations are to be used as a general guide for rubber removal and or curing...

Page 177: ...177 Appendix 4 Spray Bar Nozzle Configuration 1 877 HOG ROAD WWW STRIPEHOGSUPPORT COM 68 Nozzle Calculation Sheet...

Page 178: ...178 NOTES...

Page 179: ...PSI at which a component will rupture Manual Bypass Valve Located on the ultra high pressure pump and used to manually adjust pressure Cam Lock Connector Installed at the end of each vacuum hose fitt...

Page 180: ...ced by the ultra high pressure pump Head Rotation Speed Dial Controls the speed of the blast heads when operating in manual mode Hg Symbol that indicates inches mercury Used to measure vacuum air flow...

Page 181: ...f device to protect equipment from over pressurization Shroud The stainless steel circular component that protects the spray head from debris Shutoff Cartridge Component of the diverter valve that shu...

Page 182: ...pump Ultra High Pressure Pump UHP Pump Piston type positive displacement pump that supplies ultra high water pressure to the spray bars Univalve Separates the high and low pressure water in the Ultra...

Page 183: ...e Department stands ready to answer your questions and provide technical assistance 24 hours a day 7 days a week Customer Service can also assist you with part orders Always contact Hog Technologies C...

Page 184: ...a Stripe Hog please login or register 001 772 223 7393 This number that will find an available customer support representative 24 7 We are excited to take your call any hour of the day Please don t he...

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Page 187: ...Print Date 2 21 2019 Rev 3 3170 SE Slater Street Stuart Florida 34992 001 772 214 1714 P 001 772 223 5461 F www hogtechnologies com...