Hoggi Cesa, Service Instructions Manual

Page 1: ...en CESA CESA Abdu Service instructions Partnerschaft für mobile Kinder ...

Page 2: ...ired tools______________________________________________________________ 11 5 2 Maintenance schedule_____________________________________________________12 13 6 Seat settings ___________________________________________________________________ 14 6 1 Seat height and Seat angle__________________________________________________14 15 6 2 Seat depth______________________________________________________...

Page 3: ..._______ 29 7 17 Calf strap__________________________________________________________________ 29 7 18 Anti tip and tip assist_________________________________________________________ 30 7 19 Abduction block_____________________________________________________________ 30 7 20 Seat and back cushion_____________________________________________________30 31 7 21 Headrest________________________________...

Page 4: ...cation label The label is attached to the axle tube Size Serial number Classification Product name Year of manufacture UDI Code Manufacturer Place of manufacture Date of manufacture Maximum load load capacity CE label Colour code Article number ...

Page 5: ...oard Backrest angle 10 up to 10 Seat and back panel Clothes cover HOGGI light rear wheels inclusive push rims removable via quick release axle HOGGI light wheel locks Camber 3 6 9 or 12 Load capacity 100 kg 1 2 Basic configuration Environmental factors such as temperature and humidity can damage the wheelchair The manufacturer recommends not condensing the CESA at ambient temperatures between 20 C...

Page 6: ...6 2 Overview CESA ...

Page 7: ...portant it increases safety and prolongs the life of the product Every rehab product should be checked and serviced once a year However it is recommended to check readjust and if necessary service products with a high frequency of use with users in growth or users with a changing clinical picture at 6 month intervals Only original spare parts should be used for all service and maintenance work The...

Page 8: ...teering wheels or push handles Please see also the service manual for detailled information n 3 3 Declaration of Conformity HOGGI GmbH as manufacturer declares under sole responsibility that the CESA active wheelchair meets the general safety and performance requirements to Annex I of the Regulation EU 2017 745 of the European Parliament and of the Council Applicable harmonized standards have been...

Page 9: ... first time user Therefore no replacement wheel chair is available in the initial configuration In order to ensure a correct spare parts delive ry the serial no of your wheelchair is required We are happy to help you find a dealer near you You can reach us at info hoggi de 3 7 Packing and shipping instructions If CESA has to be sent back to the manufacturer for repair or exchange the product must ...

Page 10: ...hoggi de Attention Study the service and maintenance instructions before starting work Attention Use suitable tools see page 4 ff Attention Wear suitable clothing and if necessary gloves and protective goggles Attention Secure the product from tipping over or falling down e g from the workbench Attention Clean disinfect the product before starting the test If necessary observe the instructions in ...

Page 11: ...e ratchet and sockets size 8 24 Torque wrench Measuring ranges 5 50 Nm Wrench Size 6 24 Hexagon wrench Gr 3 6 Screwdriver Blade width 2 5 3 5 and 5 5 Phillips screwdriver Size 2 Plastic hammer Hammer approx 300 g Carpet knife with sickle and standard blade Side cutter Liquid thread locking medium strength Riveting pliers for rivets up to 5 mm ...

Page 12: ...angle o o o o o o o o o 1 3 Seat unit Seat cover or panel Seat depth o o o o o o 1 4 Back unit Back angle Fold down Back height Active degree o o o o o o o o o 1 5 Braking system Brakes o o o 1 6 Wheel fork holder Swivelling the wheel forks o o o 1 7 Front wheels Tires Air pressure Running behavior of the wheels o o o o o 1 8 Rear wheels Tires Air pressure Running behavior of the wheels Quick rele...

Page 13: ...ent o o o o o o o o 2 5 Fender Height adjustment Pads o o o o o 2 6 Therapy tray Clamping unit o o o 2 7 Spoke guards Spoke guards o o o 2 8 Calf strap Tension and hold o o 2 9 Anti tip and tip assist Anti tip Swivel away Angle adjustment o o o o o 2 10 Abduction block Bracket Swivel mechanism o o o o o 2 11 Seat back cushion Cushion o o 2 12 Headrest Removal Height adjustment Angle adjustment Cus...

Page 14: ...front cover caps on the left and right Loosen the screw connections on the left and right and remove the screws 6 Seat settings 6 1 Seat height seat angle With CESA seat height and seat angle are adjusted by moving the front frame vertically in relation to the beams and moving the seat frame in the gridded slot of the base plate ...

Page 15: ...he screw on the front frame Then by loosening the screw connection to the base plate move the seat frame up and down within the slotted hole and thus adjust or adapt the seat angle rear seat height Then tighten the screw connection again 0 12 adjustment range Finally tighten the side screw connection again ...

Page 16: ...e seat plate may have to be removed beforehand The measuring point is the front edge of the backrest tube to the front edge of the seat plate covering Small changes to the seat depth can also be made by moving the clamps on the seat frame The front edge of the seat plate always follows the curvature of the front frame Depending on the seat width and active degree the following seat depth ranges re...

Page 17: ...be Loosening the screw connection on the right and left to the base plate The frame can now be adjusted to the appro priate depth The seat plate itself can be moved slightly via the clamps To do this the marked screw connections must be loosened The seat plate can then be realigned ...

Page 18: ...is set via the installation position of the back plate on the base plate There is a choice of 3 different rows of holes each with a spacing of 2 5 cm The elongated holes in the back base give an adjustment range of 3 cm This results in a total adjustment range of 5 cm 3 cm 8 cm 6 4 Back height CESA is equipped with either an adjustable back covering or a back panel The back panel is available in d...

Page 19: ...ed These provide 10 cm additional length for back height 20 cm only 5 cm possible for structural reasons This results in the following adjustment range The height can then be readjusted and additional Velcro strips added The following basis applies for the dimensions of the Velcro strips 20 up to 25 cm 25 up to 35 cm 30 up to 40 cm 35 up to 45 cm ...

Page 20: ...on on the frame tube With the variant for short lower leg lengths it may be necessary to shorten the tubes as otherwise contact with the floor may occur The angle adjustable backrest base is operated by a locking bolt on the back 6 each hole position If CESA is not equipped with the backrest base angle adjustable and foldable the backrest angle is adjusted by loosening the marked screw connection ...

Page 21: ...nnections Connecting bolt from base plate to seat frame Saddle clamping ring on the axle tube Bracket HOGGI light brakes Screw connection of wheel cover 7 3 Seat unit Check for general damage Seat depth adjustment via the clamps on the seat frame Rivets for fastening the seat cushion Screw connections of the seat frame to the clamps 7 Maintenance schedule 7 1 Seat frame and beams Functional test C...

Page 22: ...ack base or via clamps with existing Back panel Hold of the Velcro back cover Screw conncetions of the base to the base plates 7 5 Braking system Brake HOGGI light Functional test Brake closure Faultless operation Visible damage Brake opened Brake closed Backrest angle adjustable and foldable Function and condition of the locking bolt Angle adjustment Folding down ...

Page 23: ...ever and smooth glide Good brake closure and contact pressure of the brake bracket Correct positioning of the brake lever in relation to the wheel 90 angle and 3 5 mm wheel protrusion Check for general damage in the area of the fender and the rubber grip Good brake closure and contact pressure of the brake bracket Correct positioning of the brake lever in relation to the wheel Check for general da...

Page 24: ... kinks or cracks Check the brake anchor and brake pads contamination wear Check of the screw connections Fastening the brake lever in the clamp on the frame Check of the screw connections Connection brake anchor with adapter Connection of brake anchor adapter with base plate Bowden cable correctly hooked in Screw connection of the brake handle to the handle unit 7 6 Wheel fork holder Functional te...

Page 25: ... Checking the running behaviour of the wheel clearance mechanics of the axle Checking of the correct alignment of the camber adapter and its bolting 7 7 Front wheels Functional test Check for general damage Check of the tread or profile cracks heavy wear Wheel curvature too worn tread max up to 5mm to edge of wheel Contamination in the area of the wheel bearing or the axle Check of the screw conne...

Page 26: ...oval Clamping Height adjustment Straight alignment of the bars Checking for general damage One hand push handle Functional test Attachment and removal Clamping Height adjustment Checking for general damage Check of the screw connections Fastening the handle holders to the base plate Fastening the cross tube for stabilisation Fastening the clamp to the back base Height adjustable individual push ha...

Page 27: ...ral damage Height adjustment and clamping Check of the screw connections Connection of the bracket to the back panel 7 13 Footrest hanger Pipe bracket footrest Functional test Check for general damage Height adjustment Screw connection to the frame Footrest hanger with footrest one piece Functional test Check for general damage Height adjustment Depth adjustment of the footboard Angle adjustment o...

Page 28: ...eral damage Height adjustment Depth adjustment of the footboard Angle adjustment of the footrest Screw connection of the height adjustment and the footrest bracket Footrest hanger foldable Functional test Check for general damage Height adjustment Depth adjustment of the footboard Angle adjustment of the footrest Folding mechanism Screw connection of the height adjustment and the footrest bracket ...

Page 29: ...ion Damage to the release button Checking the brake unit see 6 4 Brake system Screw connection to base plate firmly tightened Armrest holder firmly screwed to wheel cover 7 15 Therapy tray Functional test Attachability and fixation of the table on the armrests Checking for general damage cracks sharp edges etc Checking the screw connections Connection of the table top to the clamping units 7 16 Sp...

Page 30: ...Checking the swivel mechanism Checking the length adjustment Tip assist Functional test Check for general damage Good grip of the rubber cap Check of the screw connections Screw connection of the anti tipper or tip assist mounting bracket to the base plate Screw connection of the anti tipper or the tip assist to the base plate 7 19 Abduction block Functional test Check for general damage Pivoting ...

Page 31: ... 21 Headrest Headrest bracketr Functional test Check for general damage Checking the clamping ability Checking the screw connection to the back panel Headrest with upholstery Functional test Adjustment possibilities Check for general damage wear cracks etc Clamping ability Checking the screw connections Attachment of pad to support 7 22 Back cover edge protection Functional test Check for general ...

Page 32: ... of the screw connection of the bracket 4 point lap belt Functional test Check for general damage Check of the fastener Check of the screw connection of the bracket Ankle hugger Functional test Check for general damage Check of the fastener Check of the screw connection of the bracket to the footrest ...

Page 33: ... back base 80 up to 105 in 5 steps 80 up to 105 in 5 steps 80 up to 105 in 5 steps Lower leg length 150 390 mm 190 420 mm 230 460 mm Footrest angle adjustable approx 10 adjustable approx 10 adjustable approx 10 Rear wheel diameter 20 508 mm 22 559 mm 24 610 mm Front wheel diameter 100 125 140 mm 100 125 140 mm 100 125 140 mm Camber 3 6 9 12 3 6 9 12 3 6 9 12 User weight Maximum load 60 kg 80 kg 10...

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Page 37: ...HOGGI GmbH Eulerstraße 27 56235 Ransbach Baumbach Deutschland Telefon 49 2623 92 499 0 Telefax 49 2623 92 499 99 E mail info hoggi de www hoggi de by HOGGI GmbH_1910 2049 EN_12_2021 ...