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TESTING

After completing the wiring, use a continuity tester to check that the wiring are properly done and the unit 
is ready for testing. IMPORTANT NOTICE; it is of the assumption that the testing in done in the factory 
and not at site where wirings are connected and the gen-set ready to start.
It should be noted that the DAMF-5 is designed for both 12VDC and 24VDC.  Do Not  feed 240VAC 
mains supply into any part of the unit as it will definitely be damaged. All the DAMF-5 outputs are open 
collector type, Do Not connect a positive source direct to them, always connect in series relays, bell or 
lamps from source before connecting to the output. As the testing process is long, it is broken into steps, 
at any time feel free to repeat the steps, as follows:

1) Check Voltage

 

 

Check the charger and battery voltage. It should be around 27VDC or 13.5VDC depending on the 
battery type used. Both voltage is suitable as an auxiliary power source. Do Not use a power source 
that is between 15VDC and 20VDC. It is not healthy for the DAMF-5 and may cause damage. If an 
18VDC source is connected, it will select 12VDC power input  and that is 150% higher. The 
internal relay will overheat and fail after prolong period.

2) Switch On

 

 

Select to Off mode and switch on the circuit breaker. Notice that the display shows 

H H H

 for one 

second before displaying 

OFF

. Confirm that the supply voltage LED correspond with the auxiliary 

voltage.

3) Emergency Stop

 

 

Press the emergency stop button. The display should goes off and the Energize Stop LED lighted. If 
in use, check that the Energize Stop relay energizes. Wait for about 45 seconds until the LED goes 
off and the relay de-energizes. All other relays or lamps should be off but the supply LED remain 
lighted. This confirms the Emergency Stop is functioning. Reset the button to continue.

4) View Default Settings

 

 

Remain in the Off mode, press and release the 

MFB

 button to view the parameter settings. Repeat 

to toggle through the range of parameters. The display flashes between the parameter and its value 
at half second interval. 10 seconds of inactivity at any stage reverts the display back to 

OFF

. The 

range of parameters and default value should be as follows;

SFC

 - 1, 

SFt

 - 5, 

Crt

 - 6, 

rSt

 - 10, 

Att

 - 6, 

OPt

 - 10, 

Sdt

 - 120, 

ESt

 - 10, 

LFL

 - 0 and 

OFF

.

5) Change Default Parameter Settings.

 

 

Remain in the Off mode, press and release the 

SET

 button. When the display shows 

SEt

, press and 

releases the 

MFB

 button and repeat to toggle to the desired parameter. Then press and HOLD the 

MFB

 button, when the desired value is shown, quickly releases the button. Repeat the process to 

change the next parameter or wait 10 seconds and the new value will be burn into the memory. 
During the burning process display shows  

- - - 

. Burning is complete when display shows  

OFF

View the parameters again to confirm the new settings.

6) Lamp Test

 

 

Select to Automatic mode and the display shows  

Aut

. Press and HOLD the  

MFB  

button, the 

display should show  

LPt

  and all the fault lamps lighted. Release the button and display reverts 

back to 

Au

t and all fault lamps off. Repeat if desired. The only time you can perform lamp test is in 

the Automatic mode.

Page 8 of 12

HOKKIM

giving you control

Control & Protection Relays

Summary of Contents for DAMF-5

Page 1: ...is doing Next is the 3 digit 7 segment display This display is the most important interface as you will receive a host of information from it To help you understand we have provided the 3 digit abbreviations at the front face for easy reference You need to familiarize yourself with the abbreviations as during operation the display flashes at half second rate you have to be quick to catch what func...

Page 2: ...e open to feed diesel to the engine 4 ENERGIZE STOP To stop the gen set the ESR relay energize this LED lights and fuel is cut from the engine Note gen sets use either Fuel Solenoid or Energize Stop 5 24V When auxiliary supply is 20VDC and above this LED lights Maximum allowable voltage is 32VDC 6 12V When auxiliary supply is 15VDC and below this LED lights Minimum allowable voltage is 7VDC IMPORT...

Page 3: ...d Alarm bell sound and Low Fuel Level fault lamp flashes Alarm can be accepted 9 LOP Low Oil Pressure This display shows low oil pressure alarm has occur and gen set stopped and cannot be started After ESt count down press the MFB once to accept the alarm After clearing the fault press the MFB again to reset the alarm 10 LPt Lamp Test This display shows lamp test is being perform All alarm fault l...

Page 4: ...he next parameter 10 seconds of inactivity and the new value will be burn into the memory The display is shown when this is taking place In case auxiliary supply failure occurs in this stage the memory burning may not be complete and you may have to repeat the process 19 SFC Supply Fail Contact If the supply fail contact setting is 1 then the supply fail timer start when supply fail contacts close...

Page 5: ... mains supply fail the contacts close or open to start the gen set T05 GRR Generator Run Relay input from free contacts to negative When gen set has started its output voltage energizes this relay to close the contacts and stop the starter cranking Other wise also known as AFR AC Fail Relay T06 MFB Multi Function Button input from free contacts to negative This button is indeed used for many funct...

Page 6: ...Low Oil Pressure alarm output to lamp Type open collector to negative Flashes when Low Oil Pressure fault occurs T22 HWT High Water Temperature alarm output to lamp Type open collector to negative Flashes when High Water Temperature fault occurs T23 OSP Over Speed alarm output to lamp Type open collector to negative Flashes when Over Speed fault occurs T24 LFL Low Fuel Level alarm output to lamp T...

Page 7: ...minal Abbreviations Default Settings Diagram 3 Diagram 4 Note Lamp Test can only be performed in the Aut Mode Terminal Connection Diagram 5 Page 7 of 12 HOKKIM giving you control Control Protection Relays ...

Page 8: ...ff and the Energize Stop LED lighted If in use check that the Energize Stop relay energizes Wait for about 45 seconds until the LED goes off and the relay de energizes All other relays or lamps should be off but the supply LED remain lighted This confirms the Emergency Stop is functioning Reset the button to continue 4 View Default Settings Remain in the Off mode press and release the MFB button t...

Page 9: ... and rSt count down The Crt count down and rSt count down is repeated 6 times before Fail To Start alarm is triggered Notice the followings before the alarm is triggered the Fuel Solenoid LED is lighted FSR relay is energized when Crt count down begins the Starter LED is lighted and STR relay energizes when rSt count down begins the Starter LED is off and STR relay de energizes Once the alarm is t...

Page 10: ...rt alarm will be triggered After the GRR input T05 touches negative the display shows OPt count down and when finished displays run to indicate gen set is running Remember to note the usual when Crt count down begins the Fuel Solenoid Relay and Starter Relay energizes when rSt count down begins Fuel Solenoid Relay remain energized while Starter Relay de energizes 13 Test Stop The test stop is the ...

Page 11: ...r outputs are not shorted to positive of auxiliary supply 6 Make sure the alarm inputs resistance to negative is less then 500 ohms Higher resistance and the faults may not be triggered 7 Should alarm inputs give problem disconnect the wire from the DAMF 5 and test directly with jumper wire to negative 8 Do not connect power source to the inputs voltage higher then 12VAC will cause the internal fu...

Page 12: ...Contact selectable close 1 or open 0 to start Standard 5 nos fault alarms Expandable fault alarms using external annunciator to External Fault Alarm input First Fault Alarm new faults differentiated from old Alarm cancel does not cancel siren from next fault Master Alarm Relay output MAR for Building Automation system BAS etc New Hokkim JKM terminals for easier connections Easy wiring reduces labo...

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