background image

5. Periodic Inspection/Maintenance

 

 

5

-

2

 

 

 

Precautions for check and maintenance 

 

 

 

 

Be sure to use recommended fuel, oil, grease, and antifreeze. 

 

Do not disassemble or adjust engine, compressor or part(s) for which inspection or maintenance is not 

referred to in this manual. 

 

Use genuine parts for replacement. 

 

Any breakdown, caused by using unapproved parts or by wrong handling, will be out of the scope of 

“WARRANTY”. 

 

Keep the electrical components away from water or steam. 

 

Waste from machines contains harmful material. Do not dispose of such harmful fluids to the ground, 

rivers, lakes or ponds, and sea. It contaminates the environment. 

 

When draining waste fluid from machines, use leakproof containers to hold such fluids from machine. 

 

Be sure to follow the designated regulations when disposing of oil, fuel, coolant, filters, battery and other 

harmful things. 

 

 

5.2    Daily Inspection and Operation Log 

 

Be sure to carry out daily inspection every morning before operation. See Chapter 2 “Operation” of 
the manual for the details of inspection. 

 

Pay attention to and carefully observe the following points during daily operation or inspection and 
maintenance work. If any trouble or abnormality is found, immediately investigate its cause and 
make repairs. If the cause is unknown or not traceable, or if the trouble involves a part or 
component not described in the manual, ask your nearest dealer for information. 

(a)Controls and instruments function properly. 
(b)Quantity and any leak of water, fuel, and oil or any 

contamination should be checked. 

(c)Appearance, abnormal noise or excessive heat should be 

checked. 

(d)Loose bolt or nut should be checked. 
(e)Any damage, wear or shortage of machine components and 

parts should be checked. 

(f)Performance of each part or component should be proper. 

 

 

Keep the operation log to record constant inspection of each component, so that trouble of the unit 
can be easily discovered and preventive measures can be taken. 
It is very useful to record information such as discharge pressure, oil level, as well as running hour, 
maintenance items and replenishment of lubricant on a daily maintenance log. 

 

 

TR0049

Summary of Contents for Airman PDS100S-6B1

Page 1: ......

Page 2: ......

Page 3: ...1 Important Items as Periodic Inspection and Maintenance or after Maintenance 5 1 5 2 Daily Inspection and Operation Log 5 2 5 3 Periodic Inspection List 5 3 5 4 Periodic Replacement of Parts 5 5 5 5...

Page 4: ......

Page 5: ......

Page 6: ...remained should remain a near thing blows away or there is a possibility of a hose whipping causing a phenomenon and getting seriously injured In order to use it safely please read the handling of the...

Page 7: ...evel Continuing operation at this lower level will cause deterioration of such parts as pole plates etc and also it may cause explosion as well as reduction of battery life Add distilled water so that...

Page 8: ...ts of work for safety TR0085 Safety fittings Have first aid kits and fire extinguishers near the unit ready for emergency situations It is advisable to have a list of phone numbers of doctors ambulanc...

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ...then dispose of condensate according to the designated regulations 2 6 9 Check V Belt Tension Too tight belt tension could damage shaft and shorten bearing life Too loose belt tension may result in da...

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ...e battery If the above procedure is neglected and another person starts operating the machine during check or maintenance it could cause serious injury Use tools appropriate for the inspection and mai...

Page 33: ...ee Chapter 2 Operation of the manual for the details of inspection Pay attention to and carefully observe the following points during daily operation or inspection and maintenance work If any trouble...

Page 34: ...ring Supply grease to each part of trailer Change speed regulator diaphragm Change oil separator Change nylon tubes Check hoses Check O ring and needle valve of auto relief valve Change pressure regul...

Page 35: ...y Change fuel filter Change coolant Clean inside of radiator Change filter inside the fuel air bleeding electromagnetic pump PDS130S and PDS185S Clean outside of radiator Check rubber hoses Clean insi...

Page 36: ...897071 3480 KIT 1 Separator 34220 12800 1 Oil separator O ring 03402 15140 1 PDS100S 6B1 PDS130S 6B1 Filter for electromagnetic pump PDS185S 6B1 ISUZU 894337 0220 1 5 4 2 Diaphragms O Rings Part Name...

Page 37: ...hange fuel filter 8 Clean outside of the radiator and oil cooler 9 Clean inside the radiator 10 Change coolant 11 Change oil separator 12 Clean strainer in the scavenging orifice 13 Check O ring and n...

Page 38: ......

Page 39: ...new oil filter 1 is installed spread oil over the packing 2 and then screw it in the housing When the packing touches the sealing surface further tighten the filter by turning it 3 4 revolutions by us...

Page 40: ......

Page 41: ...elow Viscosity of the oil varies depending on the temperature and other environmental conditions Select one from the recommended oil listed below Maker and Brand of Recommended Oil Maker Brand HULS AN...

Page 42: ......

Page 43: ...en before 500 hours of use if it is used under harsh conditions remove the element 1 check and clean it If it is found difficult to restore it change it a little earlier For replacement parts refer to...

Page 44: ......

Page 45: ...nt parts refer to 5 4 2 5 10 3 Clean outside of the Radiator and Oil Cooler When the fin tubes 1 of a radiator and an oil cooler are clogged with dust or other foreign materials the heat exchange effi...

Page 46: ...ing LLC Antifreeze inside and seal it up then keep it in a place away from children Beware of flames Quality of coolant and antifreeze Use soft water of good quality such as tap water for coolant When...

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ...at this lower level will cause deterioration of such parts as pole plates etc and also it may cause explosion as well as reduction of battery life Add distilled water so that the liquid level may reac...

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ...9 Wiring Diagram 9 1 A040035...

Page 60: ...10 Piping Diagram 10 1 PDS100S 6B1 A050211...

Page 61: ...10 Piping Diagram 10 2 PDS130S 6B1 A050202E...

Page 62: ...10 Piping Diagram 10 3 PDS185S 6B1 A050204E...

Page 63: ...9600 60920 PRINTED IN JAPAN 2005 5 12TH FLOOR SHINJUKU SAN EI BLDG 22 2 NISHI SHINJUKU 1 CHOME SHINJUKU KU TOKYO 160 0023 JAPAN TEL TOKYO 813 3348 7281 FAX TOKYO 813 3348 7289 URL http www airman co j...

Page 64: ......

Reviews: