HOLLAND LIFT B-165DL25 4WD/P/N, User Manual

Page 1: ...User Manual translation of original version Combistar Scissor Lifts HL 190 D25 4WD P N B 165DL25 4WD P N HL 220 D25 4WD P N B 195DL25 4WD P N...

Page 2: ...A Page 2 5 2 18 2011 HOLLAND LIFT INTERNATIONAL B V Hoorn the Netherlands No part of this publication may be copied and or published by means of printing photocopying microfilm or any other way whats...

Page 3: ...normal use 10 2 2 3 Safety regulations during maintenance 11 2 2 4 Safety regulations when working on the electrical system 11 2 2 5 Safety regulations when working on the hydraulic system 11 2 3 Lia...

Page 4: ...duction 35 7 1 2 Releasing the multiple disc brakes 35 7 1 3 Points of attention 36 7 2 Transport 36 7 2 1 Introduction 36 7 2 2 Preparation 37 7 2 3 Points of attention 37 8 Maintenance 38 8 1 Mainte...

Page 5: ...al compartment 3 Proportional drive 4 Unidirectional extendable platform 1 3 Additional documentation HATZ diesel engine documentation set Parts catalogue Electrical and hydraulic diagram Logbook 1 4...

Page 6: ...type plate The scissor lift s type plate can be found on the bottom carriage The type plate contains the following information The manufacturer s name address and telephone number The model The total...

Page 7: ...odifications Modifications to the scissor may only be made lift after written permission has been given by the management of HOLLAND LIFT INTERNATIONAL B V The information contained in this instructio...

Page 8: ...5DL25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 8 1 9 Service and technical support HOLLAND LIFT INTERNATIONAL B V Anodeweg 1 1627 LJ Hoorn The Netherlands T 31 0 229 285555 F 31 0 229 285550 E serv...

Page 9: ...sor lift Attach advertising boards or banners to the scissor lift Increase the working platform s surface area Stand on the platform s railings Raise the height of the platform s floor Tow the scissor...

Page 10: ...ssor lift must always be used by two people where one person is on the platform and one person remains on the ground They must have a suitable means of communication In the standard situation the 8 me...

Page 11: ...t before working on the electrical system 2 2 5 Safety regulations when working on the hydraulic system Make sure the correct fire extinguisher is available Leaking oil can be hot and cause a fire Low...

Page 12: ...ficaat Hoogwerker This is recognized by the Stichting Toezicht Certificatie Verticaal Transport TCVT The IPAF mobile elevated working platforms operator course is recognized internationally Maintenanc...

Page 13: ...5 4WD P N Rev A 5 2 18 Page 13 2 6 Stickers on the scissor lift 2 6 1 Stickers on the front of the scissor lift 1 Reflective material on all the corners 2 Max 2 persons load 3 Risk of hands becoming t...

Page 14: ...side of the scissor lift 1 Scissor lift type number 2 Brand name 3 Sticker for the safety bracket 4 Fire risk Diesel 5 Engine maintenance instructions 6 Shell Tellus 32 7 Hydraulic oil 8 Not permitte...

Page 15: ...15 2 6 3 Stickers on the right hand side of the scissor lift 1 Brand name 2 Scissor lift type number 3 Safety bracket 4 Main switch 5 Main switch symbol 6 Not permitted to be in the danger zone 7 230...

Page 16: ...220 D25 4WD P N B 165DL25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 16 2 6 4 Stickers on the platform 1 Concise operating instructions Sticker on the 230 V AC switch box optional Stickers on the in...

Page 17: ...165DL25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 17 2 6 5 Stickers in the valve electrical compartment 1 Extendable platform emergency procedure 2 Battery pole location Sticker on the 230 V AC sock...

Page 18: ...18 Page 18 2 6 6 Sticker on the engine This sticker uses pictures to explain the maintenance instructions for the diesel engine 2 6 7 Sticker on the control box 1 Only lower the scissor lift when the...

Page 19: ...larm acoustic 3 Driving alarm visual optional extral 4 Limit switch 4 8 metres 5 Tilt indicator 6 Proximity switch lifting cylinder 7 Emergency descent valve 8 Pipe hose break safety device 9 Safety b...

Page 20: ...s will be turned back on after 2 seconds 2 7 2 Safety bracket The safety brackets prevent people from becoming trapped in the scissor mechanism when work must be carried out on it 2 7 3 Protective sci...

Page 21: ...Emergency descent device The emergency descent valve allows the platform to be lowered in the event of an emergency It is activated by pulling the button on the valve If the platform is still extended...

Page 22: ...nd steering functions are automatically disabled when the platform is at a height of more than 8 metres The driving and steering functions can only be activated again once the platform is at a height...

Page 23: ...conds every minute and the overload light with be lit When the overload safety device is activated the excess load must be removed after which the scissor lift s movement functions will become active...

Page 24: ...ntrolled valve is fitted on the lifting cylinder It is only possible to lower the platform with a control signal from the control box even in the event of a pipe hose break The maximum descent speed i...

Page 25: ...L25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 25 3 Controls 3 1 Overview 1 Emergency stop button 2 Control box 3 Connection for the control box 4 Main switch 5 Connection for the bottom carriage con...

Page 26: ...4WD P N B 165DL25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 26 3 2 The control box A plug in connection makes it possible to use the control box both on the platform and on the bottom carriage Cont...

Page 27: ...riggers in out Automatic levelling 11 Outriggers extended indicator light 12 Automatic leveling indication light 13 230 V AC generator On Off switch optional 14 Driving speed Fast Slow 15 Diesel engin...

Page 28: ...HL 220 D25 4WD P N B 165DL25 4WD P N B 195DL25 4WD P N Rev A 5 2 18 Page 28 3 2 2 Prop control panel 1 Front left hand prop 2 Front right hand prop 3 Rear left hand prop 4 Rear right hand prop Prop co...

Page 29: ...side of the bottom carriage 1 Tilt indicator 2 Valve compartment 3 Electrical compartment 4 Document tube 5 Control panel 6 Control box 7 Hour counter 8 Main switch 9 Battery start 10 Valve block 11...

Page 30: ...nce work 1 Engine oil pressure indication light 2 Engine temperature indication light 3 Emergency switch for raising descending 4 Key switch for bridging the overload safety device 5 Test button for t...

Page 31: ...a pull out frame The frame is kept in place by two bolts The closed position is detected by a proximity switch 1 Hydraulic oil tank filler opening 2 Filter element for hydraulic oil 3 Sticker for per...

Page 32: ...r skirt and all the locks in the correct positions 5 Check whether the control box is connected 6 Pull out the emergency stop button The scissor lift will check the overload safety device A warning si...

Page 33: ...rt then the plug for the sliding door must be disconnected Do not forget the extra locks for the scissor skirt 6 6 Oscillating axle The scissor lift has an oscillating axle This makes it possible to d...

Page 34: ...e control panel will then not be lit Push the switch forwards until the light is lit continuously and the safety device is deactivated The switch on the control panel must be pushed backwards before t...

Page 35: ...must be released before the scissor lift can be towed 7 1 2 Releasing the multiple disc brakes Unscrew the bolt 1 key width 30 mm until the stop can be felt approx 14 mm Repeat this for the other whee...

Page 36: ...must be taken into consideration when using a different means of transport to move the scissor lift If the scissor lift is hoisted onto another vehicle then the lifting eyes that are located on every...

Page 37: ...eeper than 25 use a winch to drive the scissor lift onto the means of transport Secure the winch to the towing eye on the bottom carriage Only use the lashing lifting eyes on the corners of the bottom...

Page 38: ...overview of the lubrication points Once a month Check all the bolt connections If necessary tighten them Once every 3 months Check the maximum permitted lifting pressure at the maximum working load an...

Page 39: ...week Tilt safety device Make sure it works correctly Every day Wheels Tighten the wheel bolts according to the tightening torque overview Once every 3 months Do not rest the wheels on the ground if th...

Page 40: ...hanism and the lifting cylinder to the bottom carriage both sides On the swivel axles On the hinged points of the moving part and the fixed part of the oscillating axle On the prop plates joints On th...

Page 41: ...nism when carrying out work on the scissor lift 1 Safety bracket 2 Lock bolt 3 Stop 4 Axle stump Bolt connection Tightening torque Swivel axle s drag rod 41 Nm Control cylinder on the drag rod 41 Nm C...

Page 42: ...he correct quantity of grease into all of the indicated lubrication points until it escapes from behind the washers 3 Carefully remove any excess grease 8 3 4 Check the tilt safety device Press the to...

Page 43: ...play between the shaft and the bearing is greater than the specified limit see table Shaft diameter mm Clearance F7 m Bearing diameter mm Clearance H9 m 120 f7 43 83 120 H9 100 0 110 f7 36 71 110 H9...

Page 44: ...h a raised platform or the platform cannot be raised The maximum tilt has been exceeded and the tilt safety device has been activated Lower the platform and make sure the scissor lift is on a level su...

Page 45: ...riendly manner For example Trade in the scissor lift when purchasing a new scissor lift Dispose of the scissor lift at a specialist processing company 10 2 Disposal procedure 1 Remove the batteries 2...

Page 46: ...height with railings 3 39 m Transport height with hand rail folded away 2 62 m Wheel base 3 08 m Ground clearance middle 270 mm Turning circle external Approx 4 90 m Terrain tyres Solideal 33 x 15 5...

Page 47: ...s 3 65 m Transport height with hand rail folded away 2 88 m Wheel base 3 08 m Ground clearance middle 270 mm Turning circle external Approx 4 90 m Terrain tyres Solideal 33 x 15 5 16 5 Power source Ha...

Page 48: ...e number HL190 HL220 B165 B195 Complies with the stipulations of the machinery directive 2006 42 EC Complies with the stipulations of the following additional European Directives EMC Directive 2004 10...