Holman IR3-16BCT, Installation And Operation Instructions Manual

Page 1: ... CONVEYOR TOASTER MODEL QCS2 QCSe2 RCS2 SERIES QCS3 QCSe3 SERIES Installation and Operation Instructions 2M Z10651 Rev D 2 3 2011 Q2 600H 208V ...

Page 2: ...r omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in connection with such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date in the area below and have it ready w...

Page 3: ... 8 Programing Conveyor Speed 9 Programing Values for Menu Items 9 Cleaning 10 Maintenance Procedures 11 Trouble Shooting Guide 12 Warranty 13 Wiring Diagrams QCS2 3 RCS2 3 wired series 14 QCS2 3 RCS2 3 wired parallel 15 QCS2 3 RCS2 3 3 wired in series 16 QCS2 RCS2 w fan switch series 17 QCS2 3 RCS2 3 3 wired in series w bun mode 18 QCSe 4 wired in series 19 QCSe 6 wired in series 20 QCSe 6 wired i...

Page 4: ...ely with the carrier that handled the shipment Do not operate the unit if it was damaged during shipping ASSEMBLY AND INSTALLATION The unit was shipped fully assembled and ready to plug into a standard outlet specified for its voltage and amp draw If improper electrical supply is determined contact a qualified electrician prior to using the unit Removal and replacement of the power cord and plug w...

Page 5: ...IT COOKING PROCEDURES BREAD TOASTING Some toasters are equipped with a swinging heat shutter at the toaster entrance This shutter will move out of the way as the product passes under it 1 Turn the power saver to FULL POWER 2 Set the conveyor speed to HIGH 3 If your toaster is equipped with separate top and bottom heat controls set them both at HIGH 4 Allow warm up time of 5 to 10 minutes 5 Place a...

Page 6: ...ooking until the unit reaches operating temperature OPERATING HINTS AND SAFETY Disconnect power to the unit with the switch at the end of each day of operation Do not leave the unit in operation without an attendant Turn Power Saver Switch to Standby during idle periods It will take only a few minutes to regain operating temperature Do not leave the unit at high temperature when not in use or duri...

Page 7: ...e After 60 seconds the conveyor speed will return to the pre programmed setting The factory default settings are as follow TOAST AND OTHER BAGEL TOP HEAT 9 TOP HEAT 9 BOTTOM HEAT 9 BOTTOM HEAT 9 CONVEYOR 59 CONVEYOR 24 OTHER POWER SAVER TOP HEAT 9 TIME minutes 60 BOTTOM HEAT 9 HEAT 5 CONVEYOR 59 The QCSe toaster is equipped with a Power Saver Switch SAVER that reduces the power used by the toaster...

Page 8: ...nd time to turn the toaster off NOTE When the toaster is turned off the fan and conveyor motors will continue to run for five minutes The words COOL and DOWN will be alternately displayed during that time After five minutes the word OFF will be displayed until the ON OFF button is pressed again For units equipped with a POWER SAVER feature the three operating modes are ON Unit has entered the pre ...

Page 9: ...ant to change i e TOAST MUFFIN BAGEL or OTHER 2 Press and hold both AND buttons for 3 seconds until the display goes blank release the buttons and the display will show three characters for the menu item elected and the last two characters for the current value setting i e TST MUF BGL and OTH The red L E D light for top heat at the bottom of the label will flash 3 Press the or buttons to increase ...

Page 10: ...damp cloth daily For heavily soiled conveyors turn conveyor speed control to fastest setting and wipe with a light abrasive pad as needed C Turn main power saver switch to the OFF position Disconnect unit from power source D After the unit cools remove interior crumb tray as shown below and clean Slide crumb tray back into position E Wipe exterior surface of unit DO NOT IMMERSE OR LET THE UNIT STA...

Page 11: ...osening the set screw 4 Remove the wire from terminal block connecting the drive motor to internal wiring On units rated 208 or 240 volts note which color leads are being used for these connections and which lead is capped with white tape The new motor should use the same arrangement 5 Remove screws holding motor in place and remove motor from unit 6 Put new motor in place and attach loosely with ...

Page 12: ...oaster front D HEAT LIMIT SWITCH RESET Your Holman conveyor toaster is equipped with an automatically activated heat limit switch that interrupts the heater tube connections if the ambient temperature in the control box exceeds 190 F 88C This switch can be reset manually by pushing the red button under the toaster as shown in the Toaster Components Illustration on Page 5 8 1 DISCONNECT UNIT FROM P...

Page 13: ... tha comes in continuous contact with the roller coating This warranty does not apply to the non stick properties of such materials This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor This warranty does not apply to any item that is disassembled or tampered with for any purpose o...

Page 14: ...LACK BLUE FOR 120 240V 1 BLACK WHITE BLACK 8 WHITE 6 11 12 13 10 WHITE FOR 208V 5 BLACK 7 BLACK MOTOR WIRE IS 18GA GND BLUE 2 4 WHITE 9 BLACK BLACK WHITE 14 WHITE WHITE BLACK TOP HEAT OPTIONAL ELEMENTS ARE SHOWN HIDDEN 15 BLACK MODEL QCS2 3 Wired Series RCS2 3 Wired Series THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTE...

Page 15: ...ITE 6 11 BLACK 13 BLACK 12 10 ALL WIRES ARE 12 CA UOS WHITE FOR 208V 1N E2010 12GA 150C BLACK 1N E2011 12GA 150C WHITE 5 BLACK 7 BLACK MOTOR WIRE IS 18GA GND BLUE 2 4 WHITE 9 BLACK WHITE WHITE 15 BLACK 14 WHITE 2E Z10406 OPTIONALELEMENTSARESHOWNHIDDEN OPTIONALELEMENTSARESHOWNHIDDEN MODEL QCS2 3 Wired Parallel RCS2 3 Wired Parallel THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L IN...

Page 16: ...CK WHITE BLACK 8 WHITE 6 11 BLACK 13 BLACK 12 10 ALL WIRES ARE 12 CA UOS WHITE FOR 208V 1N E2010 12GA 150C BLACK 1N E2011 12GA 150C WHITE 5 BLACK 7 BLACK MOTOR WIRE IS 18GA GND BLUE 2 4 WHITE 9 BLACK WHITE WHITE 15 BLACK 14 WHITE 2E Z10406 Ref SOW 2E Z10380 MODEL QCS2 3 3 Wired in Series RCS2 3 3 Wired in Series THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION O...

Page 17: ...LACK 11 8 10 ALL WIRES ARE 14 CA UOS WHITE FOR 208V 1N E2020 14GA 150C BLACK 1N E2021 14GA 150C WHITE 5 WHITE MOTOR WIRE IS 18GA GND BLUE 2 4 WHITE WHITE 2E Z10406 BLACK FRONT HEAT MIDDLE HEAT FAN SWITCH 7 BLACK 6 WHITE MODEL QCS2 w Fan Switch Series RCS2 w Fan Switch Series THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMIT...

Page 18: ... 14 08 FAN MOTOR POWERSAVER 3 1 RESET HIGH LIMIT BOTTOM 4 2 HEAT MOTOR DRIVE H1 PILOT L1 H2 L2 14GA CORD POWER SUPPLY PILOT H1 L1 H2 L2 CONTROL SPEED LEFT SIDE BOTTOM HEAT TOP HEAT TOP HEAT MOTOR WIRE IS 18GA BUN MODE CONTROL SIDE 3 BLACK 4 WHITE BLUE FOR 120 240V 1 BLACK WHITE BLACK 8 WHITE 6 13 BLACK 12 WHITE 10 WHITE FOR 208V 5 BLACK GND WHITE 9 BLACK WHITE 14 WHITE 2E Z10406 11 BLACK BLACK 17 ...

Page 19: ...ON CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED SK2282 Rev 7 2007 4 WHITE 3 BLACK 2 BLACK 1 BLACK 5 BLACK 7 BLACK 8 WHITE 6 WHITE QCSe OT1 HT1 HB1 F1 M1 L1 120V OT2 F2 L2 M2 120V 240V 240V HT2 HB2 TOP HEAT BOTTOM HEAT ...

Page 20: ...ON CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED SK2283 Rev 7 2007 4 WHITE 3 BLACK 2 BLACK 1 BLACK 5 BLACK 7 BLACK 8 WHITE 6 WHITE TOP HEAT BOTTOM HEAT QCSe OT1 HT1 HB1 F1 M1 L1 120V OT2 F2 L2 M2 120V 240V 240V HT2 HB2 ...

Page 21: ... QCSe OT1 HT1 HB1 F1 M1 L1 120V OT2 F2 L2 M2 120V 240V 240V HT2 HB2 BOTTOM HEAT TOP HEAT MODEL QCSe 6 Tube wired Parallel THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG INT L INC NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED SK2284 Rev 7 2007 ...

Page 22: ...IT BOTTOM 4 2 HEAT MOTOR DRIVE H1 PILOT L1 H2 L2 14GA CORD POWER SUPPLY PILOT H1 L1 H2 L2 CONTROL SPEED CONTROL SIDE LEFT SIDE BOTTOM HEAT TOP HEAT TOP HEAT 3 BLACK 4 WHITE BLACK 1 BLACK WHITE BLACK 6 11 BLACK 13 BLACK 12 10 WHITE FOR 208V 5 BLACK 7 BLACK MOTOR WIRE IS 18GA GND WHITE OR BLUE WHITE 9 BLACK WHITE WHITE 15 BLACK FUSE FUSE 2 WHITE 4 WHITE 14 WHITE BLACK 16 WHITE 1 3 8 WHITE ...

Page 23: ...6 37 40 14 15 41 42 8 38 39 11 SK2297 Rev B 4 24 08 Model Q2 Q2E RCS2 Q3 Q3E Conveyor Toaster This drawing contains information confidential to Star Manufacturing International Inc No reproduction or disclosure of its CERTAIN INSTANCES MAY NOT BE AVAILABLE ILLUSTRATIVE PURPOSES ONLY AND IN SOME ITEMS ARE INCLUDED FOR contents is permitted ...

Page 24: ... 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 600H 208V Q2 800 240UK R2E 800 208V 5 2U 200559 1 FAN 120V Q2E 500 120V Q2E 500CUL20 2U 200560 FAN 240V Q2 600H 208 220 240V Q2 800 208 220 240V R2 600HJ 208 240V Q2E 600H 208V Q2E 800 208 240V Q2 500 120V Q2 500 CUL20 Q2E 500 120V Q2 600H CE Q2 600H UK 2U 200561 MOTOR FAN240V 23BTM Q2 1200B 208 2...

Page 25: ... Q2E 800 208V Q2 500 120V Q2 500 CUL20 HO 197844 HEATERTUBE QUARTZ Q2 600H 220V Q2 800 220V Q2E 600H 208V Q2 600H CE 13 HC Z10390 1 ELEMENT RETAINER RIGHT QCS Q2 600H 208 220 240V Q2 800 208 220 240V Q2E 600H 208V Q2E 800 208 240V R2 600H R2 800 HC Z10440 ELEMENT RETAINER RIGHT Q2 1200B 208 240V HC Z10443 HEATER TUBE RETAINER R2 12BSZ 208 240V R2 1200B 208 240V HC Z11288 1 RETAINER RCS ELEMENT R2 ...

Page 26: ...E PLASTIC Q2 600H 208 220 240V Q2 800 208 220 240V Q2 1200B 208 240V R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 240V Q2E 600H 208V 25 2M 200864 1 LABEL QCS 2 3 CONTROLS Q2 600H 208 220 240V Q2 800 208 220 240V Q2 500 120V Q2 500 CUL20 Q2 600H CE Q2 600H UK 2M 200894 LABEL QCS 2 3 BAGEL CONT Q2 1200B 208 240V 2M 201810 LABEL RCS 2 3 BAGEL CONT R2 12BSZ 208 240V R2 1200B 208 240V R2 600HJ 208 ...

Page 27: ...00H 208 240V Q2E 800 208 240V Q2E 500 120V R2 800 208V R2E 500 120V 2E Z13360 1 CONTROL BOARD Q2E 600HW Q2E 600HW 44 2U 200592 1 QCSE POWER BOARD Q2E 600H 208 240V Q2E 800 208 240V Q2E 500 120V HD Z13861 1 POWER BOARD 120V R2E 500 120V 45 HF 402536 1 SECURITY LOCKING COVER ALL SECURUITY UNITS 46 2R 200752 1 KEYLOCKING SPEC KEYED ALIKE ALL SECURUITY UNITS HA Z11222 1 KEYLOCK DRILLED Q2 600HS 208 NI...

Page 28: ... 1000 208V 11 2P 200645 1 SPROCKET 25B17 X 5 16 Q3 950H Q3 1000 Q3 1400BH 2P 200648 SPROCKET 25B32 X 5 16 Q3 1600B 12 GB 197847 4 HEATERTUBE QUARTZ 240V Q3 950H 240V Q3 1000 240V Q3E 950H 240V Q3E 1000 240V HL 197862 HEATERTUBE QCS 3 1600B Q3 1600B 208 HL 197863 HEATERTUBE QUARTZ Q3 1600B 240 HT 197845 HEATERTUBE QUARTZ 208V Q3 950H 208V Q3 1000 208V Q3E 1000 208V Q3E 950H 208V HT 197846 HEATERTUB...

Page 29: ...00BH 27 2R 200708 2 KNOB CONTROL CAP Q3 1600B 4 Q3 950H Q3 1000 Q3 1300 Q3 1400BH 28 HH 100561 1 TRAY PULL OUT QCS 14 ALL HI 100563 SECURITY PULL OUT TRAY Q3 950HS 208 29 2R 200788 1 QCS 3 CRUMB TRAY GUARD ALL 30 HC Z11261 1 CRUMB TRAY QCS3 Q3 950H Q3 1000 Q3 1300 Q3 1400BG Q3 1600B HI 100566 SECURITY CRUMB TRAY QCS Q3 950HS 208 Q3 1300S 208 240 31 2B 200764 1 LOADUP 14 EURO WIRE ALL 32 HI 101116 ...

Page 30: ...0 208 240 Q3E 1300 208 240 CONVEYOR TOASTERS Fig No Part No Qty Description Application NI 2E Z5681 1 FUSEHOLDER CLASS G Q3 1300 208V Q3 1400BH NI 2E Z5681 2 FUSEHOLDER CLASS G Q3E 1300 208 240V NI 2K 200465 1 BUSHING CORD HEYCO12 3 BL Q3 950H Q3 1400BH208 NI 2K Y2968 1 BUSHING HEYCO Q3 950H CE Q3 1400BH CE NI 2P 200267 1 WIRE BRUSH NI HB 120269 1 CORD ASSY 6 20P W 3 10R Q3 950H 208 220 240V NI HB...