background image

4

DB-Series | Version 3.09

Safety

Tips and recommendations

Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well 
as material damage and prevent hazardous situations. 

2.2 Obligations of the operating com-

pany

Of the operator

The operating company is the person who operates the 
lathe for business or commercial reasons by herself, or 
leaves it to a third party for use or application, and who 
bears the legal product responsibility for the protection of 
the user, the staff or for third parties.

Obligations of the operating company

If the lathe is used for commercial purposes, the opera-
ting company of the lathe must comply with the legal 
working safety regulations. Therefore, the safety notes in 
this operating manual, as well as the safety, accident 
prevention and environment protection regulations ap-
plying for the area of application of the lathe must be 
met. The following applies in particular:

- The operator must inform himself about the appli-

cable occupational health and safety regulations 
and determine additional hazards in a hazard as-
sessment which are caused by the special working 
conditions at the place of use of the machine. 
These must be implemented in the form of opera-
ting instructions for the operation of the machine.

- During the entire period of use of the machine, the 

operator must check whether the operating instruc-
tions issued by him correspond to the current state 
of the rules and regulations and, if necessary, ad-
apt them.

- The operator must clearly regulate and define the 

responsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.

- The operator must ensure that all persons handling 

the machine have read and understood these in-
structions. In addition, he must train the personnel 
at regular intervals and inform them about the dan-
gers.

- The operator must provide the personnel with the 

necessary protective equipment and instruct them 
to wear the required protective equipment in a bin-
ding manner.

Furthermore, the operator is responsible for ensuring 
that the machine is always in perfect technical condition. 
The following therefore applies:

- The operator must ensure that the maintenance inter-

vals described in these instructions are observed.

- The operator must have all safety devices regularly 

checked for operability and completeness.

2.3 Requirements to staff

The different tasks described in this manual represent 
different requirements to the qualification of the persons 
entrusted with these tasks. 

Only persons reliable working procedures can be expected 
from, are allowed to perform all works. Persons the responsi-
veness of which is affected by e. g. drugs, alcohol or medica-
tion, are not allowed to work with the machine.

The qualifications of the personnel for the different tasks 
are mentioned below:

WARNING!

This combination of symbol and signal term indicates 
potentially hazardous situations which may cause 
death or serious injury if not averted. 

ATTENTION!

This combination of symbol and signal term indicates 
a potentially hazardous situation which may cause 
minor or light injuries if it is not averted. 

IMPORTANT!

This combination of symbol and signal term indi-
cates a potentially dangerous situation which may 
cause material damage or harm the environment if it 
is not averted. 

NOTE!

This combination of symbol and signal term indicates 
a potentially dangerous situation which may cause 
material damage or harm the environment if it is not 
averted.

Tips and recommendations

This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable 
operation. 

WARNING!

Danger in case of insufficient quali-
fication of the staff!

Insufficiently qualified persons cannot estimate the 
risks while using the lathe and expose themselves 
and others to the danger of severe or lethal injuries. 

-  Have all works only performed by qualified persons.

-  Keep insufficiently qualified persons out of the wor-

king area.

Summary of Contents for DB 1100

Page 1: ...DB 900 Operating instructions Wood Lathe DB 900 DB 1100 DB 1100 ...

Page 2: ...ive equipment 5 2 5 Safety labels on the lathe 5 2 6 Safety instructions 6 2 7 Safety instructions for the lathes 6 3 Intended Use 7 3 1 Residual risks 7 4 Technical Data 7 4 1 Type plate 8 5 Transport packaging storage 8 5 1 Delivery 8 5 2 Packaging 8 5 3 Storage 8 6 Description of the device 9 6 1 Machine 9 6 2 Scope of delivery 9 6 3 Accessories not included 9 7 Installation and connection 10 7...

Page 3: ...are always interested in valuable experience and knowledge gained from using the application whichthen could be shared and be valuable to develop our products even further 1 3 Disclaimer All data in these operating instructions has been com piled on the basis of the state of the art valid standards and guidelines as well as our many years of expertise and experience The manufacturer shall not be l...

Page 4: ...he personnel with the necessary protective equipment and instruct them to wear the required protective equipment in a bin ding manner Furthermore the operator is responsible for ensuring that the machine is always in perfect technical condition The following therefore applies The operator must ensure that the maintenance inter vals described in these instructions are observed The operator must hav...

Page 5: ... with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is explained in the following paragraph 2 5 Safety labels on the lathe The following safety signs are applied on the lathe Fig 1 which need to be observed and followed Fig 1 Mandatory signs 1 Use eye protection 2 Use ear protection 3 Wear a dust mask Safety markings 4 Warning ...

Page 6: ...ect the machine from moisture danger of short circuits Never use electric tools and machines in the vicinity of flammable liquids and gases danger of explo sion Before each use of the machine make sure that no parts are damaged Damaged parts must be re placed immediately to avoid sources of danger Do not overload the machine You will work better and safer in the specified power range Use the cor r...

Page 7: ...terials other than those specified for the intended use Only operate the lathe in a technically perfect condi tion Never machine several workpieces at the same time ATTENTION Certain types of wood and wood products produce harmful dust emissions when processed Therefore only use your machine in a well ventilated room and preferably use an extraction unit ATTENTION The machine may only be operated ...

Page 8: ...e machine s packaging materials and packing aids are suitable for recycling and must always be dispo sed of using material based recycling systems Packaging materials made of cardboard must be shred ded and disposed of as part of waste paper recycling The foils are made of polyethylene PE padding is made of polystyrene PS Dispose of these substances at a recycling centre or hand them over to the r...

Page 9: ...tool rest 19 Clamping height adjustment of the tool rest 20 Locking bolt 21 Clamping lever for spindle head 6 2 Scope of delivery Wood Lathe Base frame Face plate diameter 15 cm Travelling tailstock centre Face driver 6 3 Accessories not included Fig 4 Accessories 1 2 3 4 5 7 6 8 9 10 12 14 13 15 11 16 17 19 18 20 21 Description Item No 1 8 part turning tool set 5931011 2 4 jaw chuck set 1 Ø 150 m...

Page 10: ...s 1 Fig 5 to the bracket Pos 2 Fig 5 using 3 M8x12 round head screws Pos 3 Fig 5 and the corresponding washers Pos 4 Fig 5 and nuts Pos 5 Fig 5 Step 2 Attach the tool rest to the intended position Pos 6 Fig 5 with a total of 8 M8x12 round head screws washers and nuts 8 1 2Assembly of the machine bed Fig 6 Assembly of the machine bed Place the machine frame on a level work surface Lift the machine ...

Page 11: ...al injury Switched on electrical components can make uncontrolled movements and lead to serious injuries ATTENTION All work on the electrical installation may only be car ried out by a qualified electrician NOTE ON LUBRICATION All moving parts must be lubricated before commis sioning The belt cover must be removed to lubricate the selector and drive shafts Only an adhesive grease may be used here ...

Page 12: ...on Replacement of the face driver Insert the face drivers manually into the main spindle To loosen it again insert the rod Pos 1 Fig 9 at the back of the main spindle and carefully knock out the face driver Hold it firmly to prevent it from falling down and getting damaged Use the face driver only for work between lace Replacing the travelling tailstock centre Fig 11 Replacing the travelling tails...

Page 13: ...stock Clamp the spindle to the lever Pos 3 Fig 14 Check by hand whether the workpiece is firmly seated 9 5 Adjusting the tool rest Fig 15 Adjusting the tool rest Use the tool rest for safe guidance of the lathe tool and as a support for the hand A distance of approx 1 3 mm must be set between the workpiece and the tool rest Ad just the tool rest approx 3 mm below the axis of rotation Thinner workp...

Page 14: ...e poin of the grain must sit firmly in the wood Turn the workpiece by hand to check the tight fit between the tips Technical literature The specialized trade offers literature about turning It is a great help for beginners and experts and also contains many suggestions for processing 10 Care maintenance and repair 10 1Care by cleaning Step 1 Disconnect the mains plug from the socket Step 2 Remove ...

Page 15: ...e NOTE During the maintenance of the lathe all moving parts must be lubricated at least once a month If required the parts can be lubricated at shorter intervals Lubricating points Fault Possible cause Solution Motor does not start No mains voltage Check mains fuse Switch capacitor are defec tive Have checked by a qualified electrician Electrical extension conduc tor is defective Pull the mains pl...

Page 16: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3Disposing of lubricants Lubricant manufacturers provide disposal information for the lubricants used If necessary request product spe cific data sheets Strong vibrations Workpiece deformed un round has large weak points cracks or has not been prepa red for turning Prepare the workpiece for turning by plan...

Page 17: ...ueries or spare parts orders Device type Item number Position number Year of construction Quantity Desired shipping type post freight sea air ex press Shipping address Spare parts orders without the aforementioned data can not be taken into account The supplier shall determine the shipping type if no rele vant data was provided Data on the machine type item number and year of manufacture is listed...

Page 18: ...are parts drawing DB 900 The following spare parts drawings is intended to help identify the necessary spare parts To order please send a copy of the list of spare parts with the marked components to your dealer Fig 18 Spare parts drawing DB 900 ...

Page 19: ...Spare parts DB Series Version 3 09 19 13 3 Spare parts drawing DB 1100 Fig 19 Spare parts drawing DB 1100 ...

Page 20: ...20 DB Series Version 3 09 Electrical circuit diagram 14 Electrical circuit diagram Fig 20 Electrical circuit diagramEC Declaration of Conformity ...

Page 21: ...nt regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU directives 2014 30 EU EMC Directive 2012 19 EU WEEE Directive The following harmonized standards have been applied DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and r...

Page 22: ...www holzstar de ...

Reviews: