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DB-Series | Version 3.09

Safety

2.6 Safety instructions

- Before switching on the machine, check that the 

workpiece is correctly positioned!

- Never place your hands near rotating parts when 

working with the machine!

- Do not remove the sharp-edged chips by hand; use 

a hand brush or chip hook!

-  Use the guards and secure them securely. Never 

work without guards and keep them functional. 
Check the functionality before starting work.

- Always keep the machine and its working environ-

ment clean. Ensure adequate lighting.

- Always secure your workpiece when working with 

suitable clamping devices. Ensure that there is suffi-
cient contact surface.

- The machine must not be modified in its design and 

must not be used for purposes other than those in-
tended by the manufacturer.

- Never work under the influence of concentration-di-

sturbing diseases, overloading, drugs, alcohol or 
medication.

- Remove tool keys and other loose parts from the 

machine after assembly or repair before switching 
on.

- Observe all safety and danger instructions on the 

machine and keep it in a perfectly legible condition.

- Keep children and persons unfamiliar with the ma-

chine away from your working environment, ma-
chine and tools.

- The machine may only be used, equipped and main-

tained by persons who are familiar with it and have 
been informed of the dangers.

- Do not pull the mains cable around the plug to pull it 

out of the socket. Protect the cable from heat, oil and 
sharp edges.

- Wear tight-fitting work clothing, safety glasses, 

safety shoes and hearing protection. Tie long hair to-
gether. Do not wear watches, bracelets, chains, 
rings or gloves (rotating parts!) when working.

- Immediately eliminate any faults that impair safety.

- Never leave the machine unattended in operation 

and remain with the machine until the tool has come 
to a complete standstill. Then pull out the mains plug 
to protect against unintentional switching on.

- Protect the machine from moisture (danger of short 

circuits!).

-  Never use electric tools and machines in the vicinity 

of flammable liquids and gases (danger of explo-
sion!).

- Before each use of the machine, make sure that no 

parts are damaged. Damaged parts must be re-
placed immediately to avoid sources of danger!

- Do not overload the machine! You will work better 

and safer in the specified power range. Use the cor-
rect tool! Make sure that the tools are not blunt or 
damaged.

- Only use original spare parts and accessories to 

avoid possible hazards and accident risks.

2.7 Safety instructions for the lathes

- The machine must always be operated by qualified 

personnel who are familiar with its operation and 
function.

- Always wear eye protection.

- Securely fasten the wood to be processed

- Do not work with cracked or faulty wood

- Use the lowest speed after clamping a new work-

piece.

- Observe the warnings on the machine.

- The clamped material must not be too unbalanced to 

prevent ejection.

- Before switching on the motor, turn the clamped 

workpiece a few turns by hand to avoid collisions.

- Do not wear work gloves, as they can get caught on 

the workpiece.

- Wear a dust mask to protect yourself from wood 

dust.

- Prevent the tool from being hooked in during machi-

ning

- Place the tool on the support. Set the cutting edge of 

the tool to the center of the workpiece.

- Pay attention to the correct direction of rotation.

- Remove all loose snags before switching on the unit.

- Always ensure that the machine is used and handled 

safely.

NOTE!

The instructions for use and maintenance must be 
read carefully before starting, using, servicing or 
otherwise modifying the machine. Handling and wor-
king with the machine is only permitted to persons 
who are thoroughly familiar with the handling and 
mode of operation of the machine.

ATTENTION!

Repairs, maintenance and upgrades may only be 
carried out by qualified personnel with the machine 
switched off (pull the mains plug!)!

ATTENTION!

Make sure that the main switch is in the "OFF" posi-
tion when connecting the machine to the power sup-
ply in order to avoid unintentional switching on.

Summary of Contents for DB 1100

Page 1: ...DB 900 Operating instructions Wood Lathe DB 900 DB 1100 DB 1100 ...

Page 2: ...ive equipment 5 2 5 Safety labels on the lathe 5 2 6 Safety instructions 6 2 7 Safety instructions for the lathes 6 3 Intended Use 7 3 1 Residual risks 7 4 Technical Data 7 4 1 Type plate 8 5 Transport packaging storage 8 5 1 Delivery 8 5 2 Packaging 8 5 3 Storage 8 6 Description of the device 9 6 1 Machine 9 6 2 Scope of delivery 9 6 3 Accessories not included 9 7 Installation and connection 10 7...

Page 3: ...are always interested in valuable experience and knowledge gained from using the application whichthen could be shared and be valuable to develop our products even further 1 3 Disclaimer All data in these operating instructions has been com piled on the basis of the state of the art valid standards and guidelines as well as our many years of expertise and experience The manufacturer shall not be l...

Page 4: ...he personnel with the necessary protective equipment and instruct them to wear the required protective equipment in a bin ding manner Furthermore the operator is responsible for ensuring that the machine is always in perfect technical condition The following therefore applies The operator must ensure that the maintenance inter vals described in these instructions are observed The operator must hav...

Page 5: ... with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is explained in the following paragraph 2 5 Safety labels on the lathe The following safety signs are applied on the lathe Fig 1 which need to be observed and followed Fig 1 Mandatory signs 1 Use eye protection 2 Use ear protection 3 Wear a dust mask Safety markings 4 Warning ...

Page 6: ...ect the machine from moisture danger of short circuits Never use electric tools and machines in the vicinity of flammable liquids and gases danger of explo sion Before each use of the machine make sure that no parts are damaged Damaged parts must be re placed immediately to avoid sources of danger Do not overload the machine You will work better and safer in the specified power range Use the cor r...

Page 7: ...terials other than those specified for the intended use Only operate the lathe in a technically perfect condi tion Never machine several workpieces at the same time ATTENTION Certain types of wood and wood products produce harmful dust emissions when processed Therefore only use your machine in a well ventilated room and preferably use an extraction unit ATTENTION The machine may only be operated ...

Page 8: ...e machine s packaging materials and packing aids are suitable for recycling and must always be dispo sed of using material based recycling systems Packaging materials made of cardboard must be shred ded and disposed of as part of waste paper recycling The foils are made of polyethylene PE padding is made of polystyrene PS Dispose of these substances at a recycling centre or hand them over to the r...

Page 9: ...tool rest 19 Clamping height adjustment of the tool rest 20 Locking bolt 21 Clamping lever for spindle head 6 2 Scope of delivery Wood Lathe Base frame Face plate diameter 15 cm Travelling tailstock centre Face driver 6 3 Accessories not included Fig 4 Accessories 1 2 3 4 5 7 6 8 9 10 12 14 13 15 11 16 17 19 18 20 21 Description Item No 1 8 part turning tool set 5931011 2 4 jaw chuck set 1 Ø 150 m...

Page 10: ...s 1 Fig 5 to the bracket Pos 2 Fig 5 using 3 M8x12 round head screws Pos 3 Fig 5 and the corresponding washers Pos 4 Fig 5 and nuts Pos 5 Fig 5 Step 2 Attach the tool rest to the intended position Pos 6 Fig 5 with a total of 8 M8x12 round head screws washers and nuts 8 1 2Assembly of the machine bed Fig 6 Assembly of the machine bed Place the machine frame on a level work surface Lift the machine ...

Page 11: ...al injury Switched on electrical components can make uncontrolled movements and lead to serious injuries ATTENTION All work on the electrical installation may only be car ried out by a qualified electrician NOTE ON LUBRICATION All moving parts must be lubricated before commis sioning The belt cover must be removed to lubricate the selector and drive shafts Only an adhesive grease may be used here ...

Page 12: ...on Replacement of the face driver Insert the face drivers manually into the main spindle To loosen it again insert the rod Pos 1 Fig 9 at the back of the main spindle and carefully knock out the face driver Hold it firmly to prevent it from falling down and getting damaged Use the face driver only for work between lace Replacing the travelling tailstock centre Fig 11 Replacing the travelling tails...

Page 13: ...stock Clamp the spindle to the lever Pos 3 Fig 14 Check by hand whether the workpiece is firmly seated 9 5 Adjusting the tool rest Fig 15 Adjusting the tool rest Use the tool rest for safe guidance of the lathe tool and as a support for the hand A distance of approx 1 3 mm must be set between the workpiece and the tool rest Ad just the tool rest approx 3 mm below the axis of rotation Thinner workp...

Page 14: ...e poin of the grain must sit firmly in the wood Turn the workpiece by hand to check the tight fit between the tips Technical literature The specialized trade offers literature about turning It is a great help for beginners and experts and also contains many suggestions for processing 10 Care maintenance and repair 10 1Care by cleaning Step 1 Disconnect the mains plug from the socket Step 2 Remove ...

Page 15: ...e NOTE During the maintenance of the lathe all moving parts must be lubricated at least once a month If required the parts can be lubricated at shorter intervals Lubricating points Fault Possible cause Solution Motor does not start No mains voltage Check mains fuse Switch capacitor are defec tive Have checked by a qualified electrician Electrical extension conduc tor is defective Pull the mains pl...

Page 16: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3Disposing of lubricants Lubricant manufacturers provide disposal information for the lubricants used If necessary request product spe cific data sheets Strong vibrations Workpiece deformed un round has large weak points cracks or has not been prepa red for turning Prepare the workpiece for turning by plan...

Page 17: ...ueries or spare parts orders Device type Item number Position number Year of construction Quantity Desired shipping type post freight sea air ex press Shipping address Spare parts orders without the aforementioned data can not be taken into account The supplier shall determine the shipping type if no rele vant data was provided Data on the machine type item number and year of manufacture is listed...

Page 18: ...are parts drawing DB 900 The following spare parts drawings is intended to help identify the necessary spare parts To order please send a copy of the list of spare parts with the marked components to your dealer Fig 18 Spare parts drawing DB 900 ...

Page 19: ...Spare parts DB Series Version 3 09 19 13 3 Spare parts drawing DB 1100 Fig 19 Spare parts drawing DB 1100 ...

Page 20: ...20 DB Series Version 3 09 Electrical circuit diagram 14 Electrical circuit diagram Fig 20 Electrical circuit diagramEC Declaration of Conformity ...

Page 21: ...nt regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU directives 2014 30 EU EMC Directive 2012 19 EU WEEE Directive The following harmonized standards have been applied DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and r...

Page 22: ...www holzstar de ...

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