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ENGLISH | 03

1.2. Preface

Dear Customer, 

Thank you for choosing one of our company’s products. 

You have purchased a product which has been manufac-

tured to the latest technical standards. Read this operat-

ing and maintenance manual carefully before first use in 

order  to ensure that the product is used safely.

The documentation contains all the necessary specifica-

tions for the product, allowing you to use it properly. In 

addition, you will also find information on how to recog-

nize potential dangers, reduce repair costs and downtime, 

and increase the reliability and working life of the product.

All safety requirements and specific manufacturer’s re-

quirements must be fulfilled before the product is put into 

operation. This operating and maintenance manual supple-

ments any existing national regulations on industrial safety 

and accident prevention. This manual must also be acces-

sible to personnel at all times and also be made available 

where the product is used.

1.3. Proper use

In the event of improper use, there is a danger to life for 

the user as well as for third parties. Additionally, the prod-

uct and/or attachments may be damaged or destroyed. It 

is important to ensure that the product is only operated 

in good condition and as intended. To do so, follow the 

operating instructions.

The pumps can be used in the range specified by the man-

ufacturer, in accordance with the current HOP.SEL version.

Please note that the offered pumps may only be used in 

the defined field of application. Operating the pump out-

side the application range can lead to operational prob-

lems or significant damage to the unit. 

1.4. Copyright

This operation and maintenance manual has been copy-

righted by the manufacturer. This operation and mainte-

nance handbook is intended for use by assembly, oper-

ating and maintenance personnel. It contains technical 

specifications and diagrams which may not be reproduced 

or distributed, either completely or in part, or used for any 

other purpose without the expressed consent of the man-

ufacturer.

1.5. Technical  terms

Various technical terms are used in this operating and 

maintenance manual.

Dry run

The product is running at full speed, however, there is no 

liquid to be pumped. A dry run is to be strictly avoided. If 

necessary, a safety device must be installed.

“wet” installation type

This installation type requires the product to be immersed 

in the pumped fluid. It is completely surrounded by the 

pumped fluid. Please observe the values for the maximum 

submersion depth and the minimum water coverage.

“dry” installation type

In this installation type, the product is installed dry, i.e. the 

pumped fluid is delivered to and discharged via a pipeline 

system. The product is not immersed in the pumped fluid. 

Please note that the surfaces of the product become very 

hot!

“transportable” installation type

With this installation type the product is equipped with a 

pedestal. It can be installed and operated at any location. 

Please observe the values for the maximum submersion 

depth and the minimum water coverage, and remember 

that the surfaces of the product become very hot.

“S1” operating mode (continuous operation)

At the rated load, a constant temperature is reached that 

does not increase even in prolonged operation. The oper-

ating equipment can operate uninterruptedly at the rated 

load without exceeding the maximum permissible tem-

perature.

Operating mode “S3” (intermittent operation): 

For this operating mode, after the abbreviation, the per-

cent duty cycle is displayed, as well as the cycle duration if 

it is greater than 10 minutes. For example S3 40% means 

the pump can operate continuously for 40% (24 minutes) 

of one hour, and must then pause for 36 minutes.

Low Level Lockout

The low level lockout is designed to automatically shut 

down the product if the water level falls below the min-

imum water coverage value of the product. This is made 

possible by installing a float switch.

Level control 

The level control is designed to switch the product on or 

off depending on the water level. This is made possible by 

installing a float switch.

Summary of Contents for TP30-70

Page 1: ...Installation Operation and Maintenance Manual TP30 70 Version 11 2021 ...

Page 2: ...very 08 4 2 Transport 08 4 3 Storage 09 4 4 Returning to the supplier 09 5 Installation and initial commissioning 10 5 1 General 10 5 2 Installation 11 5 3 Use of chains 12 5 4 Initial operation 12 5 5 Preparatory work 12 5 6 Electrical 12 5 7 Direction of rotation 14 5 8 Motor protection 14 5 9 Variable Frequency Drives 14 5 10 Types of startups 14 6 Maintenance 15 6 1 General 15 6 2 Maintenance ...

Page 3: ...ely or in part or used for any other purpose without the expressed consent of the man ufacturer 1 5 Technical terms Various technical terms are used in this operating and maintenance manual Dry run The product is running at full speed however there is no liquid to be pumped A dry run is to be strictly avoided If necessary a safety device must be installed wet installation type This installation ty...

Page 4: ...ey should be expressly marked as fastening devices Otherwise they should be carefully stored Mobile working equipment for lifting loads should be used in a manner that ensures the stability of the working apparatus during operation When using mobile working equipment for lifting non guided loads measures should be taken to avoid tipping and sliding etc Measures should be taken that no person is ev...

Page 5: ...he owner All per sonnel are responsible for ensuring that regulations are observed Certain parts such as the rotor and impeller rotate during operation in order to pump the fluid Certain materials can cause very sharp edges on these parts Beware of rotating parts The moving parts can crush and sever limbs Never reach into the pump unit or the moving parts during operation Switch off the machine an...

Page 6: ... density viscosity or the general composition change this can also alter many parameters of the product Different materials and impeller shapes are required for different pumped fluids The more exact your specifications on your order the more exactly we can modify our product to meet your requirements If the area of application and or the pumped fluid change we will be happy to offer supportive ad...

Page 7: ...of the stator and shaft with impeller assembly The cable for the power supply is de signed for maximum mechanical performance in accor dance with the characteristic or pump name plate Both the cable entries and the line are water pressure tight to the depth provided on the name plate The shaft bearing assembly is supported via robust maintenance free and permanently lubricated roller bearings All ...

Page 8: ... sealing cavity containing white mineral oil Oil condition may be monitored using the inspection plug on the bear ing housing and optional electronic monitoring 3 3 5 Volute The pump may be equipped with a stationary wear ring which can be found in the intake port This wear ring deter mines the gap between the impeller and the intake port If this gap is too big the performance of the pump decreas ...

Page 9: ...er les extrémités des câbles dans le fluide pompé ou dans d autres liquides The machine must be protected from direct sun light heat dust and frost Heat and frost can cause considerable damage to impellers rotors and coat ings The impeller must be turned at monthly intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed This also prevents ...

Page 10: ...edium which can lead to unfavorable operating conditions and result in increased wear Do not install more than one check valve into any pip ing system or problems will occur No Description 1 Pipe 2 Coupling system 3 Wet well 4 Inlet 5 Baffle plate 6 min liquid level 7 Pump External Seal Probe Installation Procedure If provided Mechanical Seal Leak Detection probe has been shipped loose to protect ...

Page 11: ...ob where necessary Check the correct installation dimensions of the pump s see dimensional drawings in the appendix Drill mounting holes for the guide rail bracket on the inside edge of the shaft opening If this is not possi ble due to the space available the guide rail bracket can also be mounted in an offset position with a 90 folded plate on the underside of the shaft cover Pro visionally faste...

Page 12: ...tial operation may only be carried out by qual ified and trained personnel accompanied by an au thorized HOMA representative following the safety instructions All staff working on the machine must receive read and understand the instructions Activate all safety devices and emergency stop switches before initial operation Electrical and mechanical adjustments may only be performed by professionals ...

Page 13: ...tems utilize two separate conductors for each leg of the circuit With either system the seal probe leads must be wired into a control circuit provided in the control panel This control circuit must energize the probe with a regulated power source and sense the closed circuit in event of wa ter intrusion Indication and alarm functions must also be provided in the control circuit Please see control ...

Page 14: ...ems often occur we recommend the additional use of protective devices e g overvoltage protection or under voltage pro tection or phase failure relays lightning protection etc When connecting the machine the local and legal require ments must be adhered to 5 9 Variable Frequency Drives Special considerations must be taken when operating pumps with variable frequency drives inverters The in verter c...

Page 15: ... machine After work ing on the machine all cleaning materials and tools should be removed from it All materials and tools should be stored in an appropriate place Operating supplies such as oil and lubricants must be collected in appropriate vessels and proper ly disposed Appropriate protective clothing is to be worn for cleaning and maintenance jobs Only lubricants expressly recommended by the ma...

Page 16: ...This may be the result of defective shaft seals In this case the condition of the shaft seals should be checked by a HOMA Service shop Oil type Mineral Oil Used oil has to be disposed according to the existing envi ronmental rules and regulations Functional inspection of safety and control devices Monitoring devices are temperature sensors in the motor oil chamber monitors motor protection relays ...

Page 17: ...es stated are for clean lubricated screws Fixing torque ft lbs for screws A2 A4 Coefficient of friction 0 2 A2 A4 Hardeness class 70 A2 A4 Hardeness class 80 DIN912 DIN933 DIN912 DIN933 M6 5 ft lbs 9 ft lbs M8 12 5 ft lbs 21 ft lbs M10 24 ft lbs 43 ft lbs M12 42 ft lbs 73 5 ft lbs M16 103 ft lbs 180 5 ft lbs M20 201 5 ft lbs 364 5 ft lbs 7 2 Changing the impeller and volute Changing the impeller a...

Page 18: ...re of hot parts When removing the machine be careful of the tem perature of the housing components These can heat up to well above 104 F Let the machine cool down to ambient temperature before you touch it Attention aux composants chauds Lors du démontage de la machine faire attention à la température des composants du boîtier Ces appareils peuvent atteindre une température bien supérieure à 40 C ...

Page 19: ...sures de sécurité appropriées Demandez toujours à une deuxième personne de s assurer que la machine est éteinte en cas d urgence Attachez les pièces mobiles pour éviter les blessures Toute intervention indépendante sur la machine se fait à ses propres risques et libère le fabricant de toute obligation au titre de la garantie The machine will not start Cause Solution Electricity supply interrupted ...

Page 20: ...fective parts Inadmissible levels of gas in the pumped liquid Contact the factory Two phase operation Have a specialist inspect the connection and correct it as necessary The machine does not run smoothly and is noisy Cause Solution Machine is running in an impermissible operation range Check the operational data of the machine and correct if necessary and or ad just the operating conditions The s...

Page 21: ... of the pump agitator it may be that no separate control cable is used In this case monitoring devices are run from the power cable Cable identification Motor Monitoring system Monitoring in winding T1 T2 Temperature limiter 2 switches in series T1 T4 Temperature controller 2 switches in series T1 T2 T3 Temperature limiter and controller K1 K2 PTC Thermistor 3 thermistors in series PT1 PT2 3 x PT1...

Page 22: ...22 ENGLISH Notizen Notes ...

Page 23: ...ENGLISH 23 ...

Page 24: ...HOMA Pump Technology 390 Birmingham Blvd Ansonia CT 06401 Phone 203 736 8890 Fax 203 736 8899 e Mail info homapump com Internet www homapump com Version 11 2021 ...

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