background image

06 | ENGLISH

3. General description

3.1. Application

Pump is suitable for pumping drainage water, effluents 

and surface water. The pumps are used for installations 

in public and private sector, building trades, and industry.

The pumps can convey abrasive medium as surface wa-

ter. For highly abrasive content, such as concrete-gravel 

and sand in the medium, it is necessary to protect the im-

peller and pump housing against excessive abrasion or to 

shorten the maintenance interval. Before the pumping of 

chemically aggressive liquids, the resistance of the pump 

materials must be checked.

The pumps are available in high quality materials of all 

components (Stainless steel).

The machine must be submerged in pumped liquid at 

least up to the top edge of the motor housing.

The temperature of the pumped medium may be up to 

104°F or up to 140°F for a short period. The maximum den-

sity of the medium is 0.03757 lbs/in³ and the pH may be 

from 6 – 11.

Stainless steel variants can be used at a pH of 4 - 14.

However, the pH alone only serves as a guideline. Consult 

factory for assistance with chemically aggressive liquids. 

Depending on the composition, it may be necessary to 

use special sealing materials.

3.2. Types of use

The motors are designed for continuous operation (S1), 

maximum 15 starts per hour. The hydraulic is designed for 

permanent operation, e.g. supply of industrial water.

the operator make additional measurements under all op-

erating conditions.

Caution: Wear ear protectors!
In accordance with the laws in effect, guidelines, 
standards and regulations, ear protection must be 
worn if the sound pressure is greater than 85 dB (A)! 
The operator is responsible for ensuring that this is 
observed!

Mise en garde : Portez des protecteurs auditifs !
Conformément aux lois en vigueur, aux directives, 
aux normes et aux règlements, le port de protecteurs 
d‘oreilles est obligatoire si la pression acoustique est 
supérieure à 85 dB (A) ! L‘opérateur est responsable 
du respect de cette consigne !

2.9. Pumped fluids 

Each pumped fluid differs in regard to composition, cor-

rosiveness, abrasiveness, TS content and many other 

aspects. Generally, our products can be used for many 

applications. For more precise details, see chapter 3, the 

machine data sheet and the order confirmation. It should 

be remembered that if the density, viscosity or the general 

composition change, this can also alter many parameters 

of the product. Different materials and impeller shapes 

are required for different pumped fluids. The more exact 

your specifications on your order, the more exactly we can 

modify our product to meet your requirements. 

If the area of application and/or the pumped fluid change, 

we will be happy to offer supportive advice.

When switching the product into another pumped fluid, 

observe the following points:

•  Products which have been operated in sewage or 

waste water must be thoroughly cleaned with pure 

water or drinking water before use.

•  Products which have pumped fluids which are haz-

ardous to health must always be decontaminated be-

fore changing to a new fluid. Also clarify whether the 

product may be used in a different pumped fluid.

•  With products which have been operated with a  

lubricant or cooling fluid (such as oil), this can escape 

into the pumped fluid if the mechanical shaft seal is 

defective.

Danger - explosive fluids!
It is absolutely prohibited to pump explosive liquids 
(e.g. gasoline, kerosene, etc.). The products are not 
designed for these liquids!

Danger - fluides explosifs !
Il est absolument interdit de pomper des liquides 
explosifs (par exemple, de l‘essence, du kérosène, 
etc.). Les produits ne sont pas conçus pour ces liq-
uides !

2.10. Danger due to spark generation

Mechanically generated sparks can ignite flammable gas-

es and condensates. According to EN1127-1 Para.6.4.4, 

sparks must also be excluded for category 2 in normal 

operation. In normal operation no spark generation is pos-

sible due to fluid covering (medium covering of the pump 

hydraulic).

The ingress or suction of foreign bodies (stones, pieces 

of metal, etc.) through the suction nozzles into the pump 

hydraulic is not possible in an expected case of malfunc-

tion in which the enclosure fails as the pump cannot suck 

up pumping medium nor its containing solids. In the ven-

tilated shaft, the explosion-protected submersible motor 

pumps are drained via a drain system with two guide 

tubes of galvanized steel, between their guide claws of 

grey cast iron that guide into the automatic coupling ar-

rangement. The guide velocity, with max 0.1 m/s (10cm/s) 

is so low that no sparks can be generated even in the 

most disadvantaged conditions. In the first installation, 

the guide claws of the drain arrangement should be lubri-

cated with ball bearing grease in order to suppress heat 

and spark generation in the most disadvantaged case.

Summary of Contents for TP30-70

Page 1: ...Installation Operation and Maintenance Manual TP30 70 Version 11 2021 ...

Page 2: ...very 08 4 2 Transport 08 4 3 Storage 09 4 4 Returning to the supplier 09 5 Installation and initial commissioning 10 5 1 General 10 5 2 Installation 11 5 3 Use of chains 12 5 4 Initial operation 12 5 5 Preparatory work 12 5 6 Electrical 12 5 7 Direction of rotation 14 5 8 Motor protection 14 5 9 Variable Frequency Drives 14 5 10 Types of startups 14 6 Maintenance 15 6 1 General 15 6 2 Maintenance ...

Page 3: ...ely or in part or used for any other purpose without the expressed consent of the man ufacturer 1 5 Technical terms Various technical terms are used in this operating and maintenance manual Dry run The product is running at full speed however there is no liquid to be pumped A dry run is to be strictly avoided If necessary a safety device must be installed wet installation type This installation ty...

Page 4: ...ey should be expressly marked as fastening devices Otherwise they should be carefully stored Mobile working equipment for lifting loads should be used in a manner that ensures the stability of the working apparatus during operation When using mobile working equipment for lifting non guided loads measures should be taken to avoid tipping and sliding etc Measures should be taken that no person is ev...

Page 5: ...he owner All per sonnel are responsible for ensuring that regulations are observed Certain parts such as the rotor and impeller rotate during operation in order to pump the fluid Certain materials can cause very sharp edges on these parts Beware of rotating parts The moving parts can crush and sever limbs Never reach into the pump unit or the moving parts during operation Switch off the machine an...

Page 6: ... density viscosity or the general composition change this can also alter many parameters of the product Different materials and impeller shapes are required for different pumped fluids The more exact your specifications on your order the more exactly we can modify our product to meet your requirements If the area of application and or the pumped fluid change we will be happy to offer supportive ad...

Page 7: ...of the stator and shaft with impeller assembly The cable for the power supply is de signed for maximum mechanical performance in accor dance with the characteristic or pump name plate Both the cable entries and the line are water pressure tight to the depth provided on the name plate The shaft bearing assembly is supported via robust maintenance free and permanently lubricated roller bearings All ...

Page 8: ... sealing cavity containing white mineral oil Oil condition may be monitored using the inspection plug on the bear ing housing and optional electronic monitoring 3 3 5 Volute The pump may be equipped with a stationary wear ring which can be found in the intake port This wear ring deter mines the gap between the impeller and the intake port If this gap is too big the performance of the pump decreas ...

Page 9: ...er les extrémités des câbles dans le fluide pompé ou dans d autres liquides The machine must be protected from direct sun light heat dust and frost Heat and frost can cause considerable damage to impellers rotors and coat ings The impeller must be turned at monthly intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed This also prevents ...

Page 10: ...edium which can lead to unfavorable operating conditions and result in increased wear Do not install more than one check valve into any pip ing system or problems will occur No Description 1 Pipe 2 Coupling system 3 Wet well 4 Inlet 5 Baffle plate 6 min liquid level 7 Pump External Seal Probe Installation Procedure If provided Mechanical Seal Leak Detection probe has been shipped loose to protect ...

Page 11: ...ob where necessary Check the correct installation dimensions of the pump s see dimensional drawings in the appendix Drill mounting holes for the guide rail bracket on the inside edge of the shaft opening If this is not possi ble due to the space available the guide rail bracket can also be mounted in an offset position with a 90 folded plate on the underside of the shaft cover Pro visionally faste...

Page 12: ...tial operation may only be carried out by qual ified and trained personnel accompanied by an au thorized HOMA representative following the safety instructions All staff working on the machine must receive read and understand the instructions Activate all safety devices and emergency stop switches before initial operation Electrical and mechanical adjustments may only be performed by professionals ...

Page 13: ...tems utilize two separate conductors for each leg of the circuit With either system the seal probe leads must be wired into a control circuit provided in the control panel This control circuit must energize the probe with a regulated power source and sense the closed circuit in event of wa ter intrusion Indication and alarm functions must also be provided in the control circuit Please see control ...

Page 14: ...ems often occur we recommend the additional use of protective devices e g overvoltage protection or under voltage pro tection or phase failure relays lightning protection etc When connecting the machine the local and legal require ments must be adhered to 5 9 Variable Frequency Drives Special considerations must be taken when operating pumps with variable frequency drives inverters The in verter c...

Page 15: ... machine After work ing on the machine all cleaning materials and tools should be removed from it All materials and tools should be stored in an appropriate place Operating supplies such as oil and lubricants must be collected in appropriate vessels and proper ly disposed Appropriate protective clothing is to be worn for cleaning and maintenance jobs Only lubricants expressly recommended by the ma...

Page 16: ...This may be the result of defective shaft seals In this case the condition of the shaft seals should be checked by a HOMA Service shop Oil type Mineral Oil Used oil has to be disposed according to the existing envi ronmental rules and regulations Functional inspection of safety and control devices Monitoring devices are temperature sensors in the motor oil chamber monitors motor protection relays ...

Page 17: ...es stated are for clean lubricated screws Fixing torque ft lbs for screws A2 A4 Coefficient of friction 0 2 A2 A4 Hardeness class 70 A2 A4 Hardeness class 80 DIN912 DIN933 DIN912 DIN933 M6 5 ft lbs 9 ft lbs M8 12 5 ft lbs 21 ft lbs M10 24 ft lbs 43 ft lbs M12 42 ft lbs 73 5 ft lbs M16 103 ft lbs 180 5 ft lbs M20 201 5 ft lbs 364 5 ft lbs 7 2 Changing the impeller and volute Changing the impeller a...

Page 18: ...re of hot parts When removing the machine be careful of the tem perature of the housing components These can heat up to well above 104 F Let the machine cool down to ambient temperature before you touch it Attention aux composants chauds Lors du démontage de la machine faire attention à la température des composants du boîtier Ces appareils peuvent atteindre une température bien supérieure à 40 C ...

Page 19: ...sures de sécurité appropriées Demandez toujours à une deuxième personne de s assurer que la machine est éteinte en cas d urgence Attachez les pièces mobiles pour éviter les blessures Toute intervention indépendante sur la machine se fait à ses propres risques et libère le fabricant de toute obligation au titre de la garantie The machine will not start Cause Solution Electricity supply interrupted ...

Page 20: ...fective parts Inadmissible levels of gas in the pumped liquid Contact the factory Two phase operation Have a specialist inspect the connection and correct it as necessary The machine does not run smoothly and is noisy Cause Solution Machine is running in an impermissible operation range Check the operational data of the machine and correct if necessary and or ad just the operating conditions The s...

Page 21: ... of the pump agitator it may be that no separate control cable is used In this case monitoring devices are run from the power cable Cable identification Motor Monitoring system Monitoring in winding T1 T2 Temperature limiter 2 switches in series T1 T4 Temperature controller 2 switches in series T1 T2 T3 Temperature limiter and controller K1 K2 PTC Thermistor 3 thermistors in series PT1 PT2 3 x PT1...

Page 22: ...22 ENGLISH Notizen Notes ...

Page 23: ...ENGLISH 23 ...

Page 24: ...HOMA Pump Technology 390 Birmingham Blvd Ansonia CT 06401 Phone 203 736 8890 Fax 203 736 8899 e Mail info homapump com Internet www homapump com Version 11 2021 ...

Reviews: