Honda BC100, Operator'S Manual

Page 1: ... OPERATOR S MANUAL BCIOOO BAGGER CART I I I I I I I I I I I I I I I I I I I I I HONDA DEALER PLEASE GIVE THIS PUBLICATION TO YOUR CUSTOMERl ...

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Page 3: ...ions l Safety Headings such as IMPORTANT SAFETY INFORMATION l Safety Sections such as BAGGER CART SAFETY l Instructions how to use this bagger cart correctly and safely This entire book is filled with important safety information please read it carefully TABLE OF CONTENTS SAFETY SAFETY LABELS CONTROLS CONTROLS BEFORE OPERATION 4 GENERAL CHECK MOWING AREA t PROTECTIVE CLOTHING INSPECT THE BAGGER CA...

Page 4: ...y This label is considered a permanent part of your side blower If the label comes off or becomes hard to read immediately contact an authorized Honda servicing dealer for a replacement label OBJECTS MAY BE THROWN FROM MOWER rn DO NOT OPERATE MOWER UNLESS GRASS CATCHER IS ATTACHED 2 BClOOO BAGGER CART A ...

Page 5: ...d The strap connects to the frame washer to hold the cover closed or the grommet strap to hold it open FRAME WASHER RUBBER STRAP GROMMET STRAP Dump Cloth Use the dump cloth to empty the cart without tilting it The dump cloth lets you pull the clippings out easily Latch Handle The latch handle is used to release the cart bed from the frame so the cart bed can be tilted Lift Handle Use the lift hand...

Page 6: ...ar the area of pets people and especially children Their safety is your responsibility PROTECTIVE CLOTHING Be sure to wear protective clothing such as long pants and eye protection which can lower your risk of injury Wear footwear that protects your feet Wear ear protection to protect your hearing Do not wear loose fitting clothing jewelry scarves ties etc which may get caught in moving parts Tie ...

Page 7: ...dren pets or others nearby l Watch out for traffic when operating near or crossing roadways Slow down before turning and approach blind corners cautiously l Always observe the area ahead Avoid obstacles and stay away from holes ditches soft or steep embankments and other potentially dangerous areas l Wet surfaces reduce traction and stability Always maintain proper traction l Stop the tractor s en...

Page 8: ...wn SPRING CLIP 2 2 HA4120 with the 48 Deck Lift the middle chute and install it on the lower chute on the side blower Connect the rubber strap to the tension release lever 3 HA4118 with the 38 Deck Lift the discharge guard and install the lower chute onto the rear edge of the mower deck first then turn the chute toward the front Install the connector bracket and clip onto the mower deck Slide the ...

Page 9: ...y necessary to back up 1 Move the PTO clutch lever knob to OFF 2 Check the area on the ground directly behind the bagger cart 3 Continue to observe area behind the bagger cart while backing up Tips Avoid using the bagger cart or even mowing at all when the grass is wet Wet clippings can quickly clog the mower deck and the lower middle and upper chutes of the bagger cart Watch the window on the mid...

Page 10: ...y Unhook the rubber strap from the cover on the rear of the bagger cart Pull the cover over the top of the frame and hook the rubber strap to the grommet strap near the inspection window This will hold the cover in place and out of your way when emptying the bagger cart Empty the clippings by using the dump cloth if installed or by tipping the cart bed USING THE DUMP CLOTH 1 Unhook the four plasti...

Page 11: ...lications all you need do is roll up the cover and fasten it to the grommet strap page 8 If the cover and or dump cloth are in the way refer to the Assembly section page 17 and remove the cover and dump cloth as needed Using the Utility Cart In general follow the same operational guidelines for utility cart use as you would for the bagger cart l Make sure the load is secure and does not shift duri...

Page 12: ...ncluded with the tractor To help you properly care for your bagger cart the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The mainte...

Page 13: ...rate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is removed l Read the instructions before you begin and make sure you have the tools and skills required l To...

Page 14: ...ch will cause premature wear of the cover fabric l Clean the cover with a standard garden hose Pull out the dump cloth and wash it at the same time Allow the cover and dump cloth to fully dry before use A wet cover or dump cloth will clog quickly and promote mold and rot l The cover is subject to deterioration and wear under normal use and it will eventually need to be replaced Replace the cover w...

Page 15: ...e sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment When performing this assembly be especially careful of the following 0 Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely l Make sure the engine is off before you begin any maintenance or repai...

Page 16: ... lawn tractor dealer for details TORQUE VALUES NUT AND BOLT TORQUE VALUES DIAMETER ft lb kg m Nom 8 mm bolts 2 1 1 l 4 inch nuts and bolts 1 7 I 1 0 I 10 I I 5 16 inch nuts and bolts I 14 I 1 9 I 19 I r3 8inch nuts and bolts I 25 I 3 5 I 341 I I I l 2 inch nuts and bolts 60 8 3 81 HARDWARE MEASURING CHART INCHES 0 1 2 3 4 5 6 0 10 20 30 40 50 60 70 60 90 100 110 120 130 140 150 MILLIMETERS 51sin 0...

Page 17: ...andle Lift handle Support tube Frame rod Support rod Straight rod Dump cloth rod Qty 2 1 1 1 Part Number 81751 758 S61 81741 758 S61 81743 758 S61 81711 758 S61 81716 758 S61 81718 758 S61 81721 758 S61 81722 758 S61 81722 758 S61 81724 758 S61 81734 758 S61 BClOOO BAGGER CART 15 ...

Page 18: ...ASSEMBLY Lock washer l 4 4 Self locking nut 5 l 6 18 4 Plastic spacer 2 Hex bolt 5 l 6 18 x l l 2 4 Circle clip 1 l W 4 90654 758 S61 commercially available 16 BClOOO BAGGER CART ...

Page 19: ...30 psi 207 kPa 4 Install the U bracket on the cart bed using three 5 l 6 x 3 4 inch pan head screws three 5 l 6 inch flat washers three 5 l 6 lock washers and three 5 16 self locking nuts Torque the lock nuts to 14 ft lb 1 9 kg m 19 Nom 5 Turn the cart bed upside down Install the frame on the U bracket using two l 2 x 1 l 4 inch hex bolts and two l 2 inch lock nuts Torque the lock nuts to 60 ft lb...

Page 20: ...our l 4 x l 2 inch pan head screws four 1 4 ch lock washers and four l 4 inch nuts Torque the lock nuts to 7 ft lb 1 0 kg m 10 Nom 8 Install the support tube using four 5 l 6 x 1 l 2 inch hex bolts four 5 l 6 inch flat washers two 5 l 6 inch plastic spacers and four 5 l 6 inch lock nuts Be sure the plastic spacers are installed on the top bolts only Torque the lock nuts to 14 ft lb 1 9 kg m 19 Nom...

Page 21: ...e rod THIS SIDE OF first When you do make sure it is with the FRAME ROD welded washer facing as shown SUPPORT ROD 10 Hook the ends of the frame rod through the eyes in the ends of the support rod 11 Insert the ends of the cover s frame rod through the holes in the carts support tube BClOOO BAGGER CART 19 ...

Page 22: ...he strap over the top of the support tube around and under the support tube then through the slot in the front of the cover 14 Attach the cover to the front corners of the cart by pulling the elastic loops through the eyes of the straight rod and hooking the loops over the cart bolts and onto the plastic spacers GROMMET STRAP FLAT SHER 2 CIRCLE CLIP 2 ELASTIC LOO6 GOES AROUND PLASTIC SPACER 20 BCl...

Page 23: ... in the flex tube pushed through the opening Pay attention to the inspection window on the center section of the tube so it remains facing the tractor operator ASSEMBLY 16 Raise the cover and tube up toward the frame Install the rubber strap and S hook as shown the S hook bends the flex tube slightly toward the cart s center ensuring the clippings are evenly distributed 9 HOOK I BClOOO BAGGER CART...

Page 24: ...ump cloth rod through the cart dump cloth sleeve and out the other side of the cart as shown Secure each end of the rod by installing a circle clip outside of the cart bed 18 Spread out the dump cloth in the cart bed and hook the four plastic clips onto the support tube PLASTIC CLIP 4 22 BClOOO BAGGER CART ...

Page 25: ...th pliers To hold the cover closed hook the lower end to the cart bed as shown 20 Install the HTA Honda Power Equipment decal on the left side of the cart CRIMP HOOK TO FASTEN STRAP TO COVER Continue Installation To finish installing the bagger cart follow the Installation Instructions supplied with the appropriate MKC series kit and side blower for 48 inch decks for your tractor BClOOO BAGGER CAR...

Page 26: ... Dirt clippings and other debris can trap moisture and promote rusting Sand away any rust spots and apply some touch up paint to prevent additional rusting Verify the tires are fully inflated and the wheels and swivels have been lubricated Pay close attention to the cover and dump cloth Be sure they are completely clean and dry or they may decay and mildew when stored Avoid storing the cover or du...

Page 27: ...gth at bottom edge 24 inches 610 mm width 43 5 inches 1 105 mm height 7 inches 178 mm Capacities Clipping capacity approximate 17 bushels 600 liters Cart bed interior volume 4 8 cubic feet 136 liters Maximum cart bed weight capacity 400 pounds 181 kilograms Maximum load height 48 inches 1 2 meters Other Specifications Tire size 4 10 3 50 4 2 PR Tire pressure 30 psi 207 kPa Wheel and swivel grease ...

Page 28: ...PARTS PARTS 31 32 IT A I 26 SC1000 BAGGER CART ...

Page 29: ... 90501 758 S61 16 NUT NYLON INSERT LOCK 5116 1 17 U BRACKET 1 81743 758 S61 18 SCREW PAN HEAD 5 16 18 x 3 4 5 19 WASHER LOCK 5 16 3 t 20 NUT HEX 5 l 6 18 3 21 1HANDLE LIFT I 2 I 81718 758 S61 22 SCREW PAN HEAD l 4 20 x l 2 4 23 WASHER LOCK l 4 4 24 1NUT HEX l 4 20 I 4 I 25 FRAME 1 81741 758 S61 26 BOLT HEX l 2 13 x l 1 4 2 l 27 NUT HEX LOCK l 2 13 2 28 WHEEL SWIVEL 4 81751 758 S61 29 BOLT HEX 3 8 ...

Page 30: ...l problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4475 River Green Parkway Duluth GA 30096 2565 Or telephone 770 497 6400 weekdays 8 30 a m 5 00 p m EST When you call or write please...

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Page 32: ...PN 31 BC1600 HC 6076368 IIlII Il I IIIII IIII ...