Honda CBF600N 2006, Owner'S Manual

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Page 3: ... Honda Italia Industriale S p A 2006 Honda CBF600S SA N NA OWNER S MANUAL MANUAL DO PROPRIETÁRIO MANUAL DEL PROPIETARIO ...

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Page 5: ... Honda Italia Industriale S p A 2006 Honda CBF600S SA N NA OWNER S MANUAL ...

Page 6: ... ROAD USE This motorcycle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the Safety Messages section which appears opposite the contents page This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when re...

Page 7: ... the time of approval for printing Honda Italia Industriale S p A reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission Honda CBF600S SA N NA OWNER S MANUAL CBF600S SA CBF600N NA ...

Page 8: ...the adventure fully you should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your motorcycle other property or the environment When service is required remember that your Honda dealer knows your motorcycle best If you have the ...

Page 9: ... Ireland EK Ireland ED European direct sales ED European direct sales IIIED Germany IIIED Germany VED European direct sales VF France Belgium VIE UK VIIEK Ireland VIIIED Germany CBF600S CBF600N E UK E UK F France Belgium F France Belgium EK Ireland ED European direct sales ED European direct sales IIIED Germany IIIED Germany VED European direct sales VF France Belgium VIE UK VIIIED Germany CBF600S...

Page 10: ... in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the motorcycle Safety Messages preceded by a safety...

Page 11: ...ctions You CAN be HURT if you don t follow instructions Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as Motorcycle Safety Instructions how to use this motorcycle correctly and safely This entire manual is filled with important safety information please read it carefully n DANGER n WARNING n CAUTION ...

Page 12: ... Ignition Switch 41 Keys 43 Right Handlebar Controls 45 Left Handlebar Controls Page 46 FEATURES Not required for operation 46 Steering lock 47 Windshield height adjustment 47 Handlebar adjustment 48 Helmet Holder 49 Seat 50 Adjusting the front seat height 51 Compartment to store a U shaped anti theft lock 52 Document Compartment 53 Side cover 54 Removal of half fairings 55 Headlight aim vertical ...

Page 13: ... Plug 89 Throttle Operation 90 Idle Speed 91 Air Cleaner 92 Coolant 93 Drive Chain 98 Drive Chain Slider 99 Front and Rear Suspension Inspection 100 Side Stand 101 Wheel Removal 108 Brake Pad Wear 110 Battery Page 112 Fuse replacement 116 Brake light switch adjustment 117 Bulb replacement 125 CLEANING 129 STORAGE GUIDE 129 Storage 131 Removal from Storage 132 SPECIFICATIONS 136 CATALYTIC CONVERTER...

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Page 15: ...helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 2 Make Yourself Easy to See Some drivers do not see motorcycles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes a...

Page 16: ...itional drink So don t drink and ride and don t let your friends drink and ride either PROTECTIVE APPAREL For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Fo...

Page 17: ... more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy boots with non slip soles to help protect your feet and ankles Leather gloves to keep your hands warm and help prevent blisters cuts burns and bruises A motorcycle riding suit or jacket for comfort as well as protection Brig...

Page 18: ...y affect your motorcycle s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin The following pages give more specific information on loading accessories and modifications Loading How much weight you put on your motorcycle and how you load it are important to your safety Anytime you ride with a passenger or cargo you sh...

Page 19: ...heck with your Honda dealer for advice and be sure to read the information regarding accessories on page 6 Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exceed 130 km h 80 mph when carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tyres are ...

Page 20: ...ion installation and use of non Honda accessories Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance and banking angle limit suspension travel or steering travel alter your riding position or interfere with operating any controls Be sure electrical equipment does not exceed the motorcycle s electrical...

Page 21: ...cations We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make your motorcycle illegal ...

Page 22: ...A Throttle grip Front brake lever Tachometer Speedometer Front brake fluid reservoir Ignition switch Fuel fill cap Indicators ABS indicator Right handlebar controls Rearview mirror Clutch lever Left handlebar controls Rearview mirror ...

Page 23: ...9 Passenger footpeg Footpeg Battery Tool kit Rear brake pedal Oil filler cap dipstick ...

Page 24: ...10 Helmet holder Seat lock Document compartment Air cleaner Passenger footpeg Footpeg Side stand Gear shift pedal Centre stand CBF600SA ...

Page 25: ...A Throttle grip Front brake lever Rearview mirror Tachometer Speedometer Front brake fluid reservoir Rearview mirror Ignition switch Fuel fill cap Left handlebar controls Clutch lever Indicators ABS indicator Right handlebar controls ...

Page 26: ...12 Passenger footpeg Footpeg Battery Tool kit Rear brake pedal Oil filler cap dipstick ...

Page 27: ...13 Helmet holder Seat lock Document compartment Air cleaner Passenger footpeg Footpeg Side stand Gear shift pedal Centre stand CBF600NA ...

Page 28: ...uel indicator 3 Tachometer 4 Tachometer red zone 5 Coolant temperature gauge 6 Right turn signal indicator 7 Clock button CBF600S SA 8 Odometer tripmeter 9 Left turn signal indicator 10 Anti lock brake system ABS indicator light 11 Clock digital display CBF600S SA 12 Odometer digital display CBF600S SA 13 Digital display CBF600N NA 14 Reset button CBF600N NA 1 3 4 5 6 8 14 9 10 2 13 CBF600N NA 1 3...

Page 29: ... when the transmission is in neutral Fuel indicator yellow Lights when the fuel level is low Amount of fuel left in the tank is approximately 3 5 liters Lights when the engine oil pressure is below normal operating range Should light when ignition switch is ON and engine is not running Should go out when the engine starts except for occasional flickering at or near idling speed when engine is warm...

Page 30: ...n the required setting When the adjustment is terminated set the ignition key to OFF and leave it in this position for at least 30 seconds Shows engine revolutions per minute 4 Tachometer red zone 5 Coolant temperature gauge Shows coolant temperature 6 Right turn signal indicator green Flashes when the right turn signal operates 3 Tachometer Never allow the tachometer needle to enter the red zone ...

Page 31: ...eft turn signal indicator green Flashes when the left turn signal operates 10 Anti lock brake system ABS indicator light red This indicator light normally illuminates when the ignition switch is set to ON and is extinguished when the motorcycle is ridden at a speed of more than 10 km h 6 mph In the event of problems with the ABS system this indicator flashes and remains on see page 21 11 Clock dig...

Page 32: ...eset the trip odometer hold down left control key 8 while displaying trip odometer 1 or trip odometer 2 for a further two seconds 13 Digital display CBF600N NA This display shows the odometer accumulated mileage tripmeter mileage per trip There are two tripmeters tripmeter 1 and tripmeter 2 Switch between the 1 and 2 displays by pressing the right control button 8 repeatedly To reset the tripmeter...

Page 33: ...perature range is within the section between the H and C marks If the needle reaches the H Hot mark stop the engine and check the reserve tank coolant level Read page 28 and do not ride the motorcycle until the problem has been corrected Exceeding maximum running temperature may cause serious engine damage NOTICE 1 Coolant temperature gauge 1 1 CBF600S SA CBF600N NA ...

Page 34: ... reset the tripmeter push and hold the button 2 CBF600S SA the button 3 CBF600N NA when the display is in the TRIP1 or TRIP2 mode 1 Odometer Tripmeter display 2 Odometer Tripmeter select and reset button 3 Reset button TRIP 1 ODO 125 125 6 TRIP 2 234 5 TRIP 125 6 TRIP 0 0 Odometer Tripmeter 1 Tripmeter 2 Tripmeter reset 1 2 CBF600S SA 1 3 CBF600N NA 2 ...

Page 35: ...nates when the ignition switch is set to ON and is extinguished when the motorcycle is ridden at a speed of more than 10 km h 6 mph If there is a problem with the ABS system this light flashes and remains on see page 66 1 Antilock braking system ABS indicator light 1 ABS 1 CBF600SA CBF600NA 21 ...

Page 36: ...e motorcycle is heavily loaded Standard position 3 The rear shock absorber assembly includes a damper unit that contains high pressure nitrogen gas Do not attempt to disassemble or service the damper it cannot be rebuilt and must be replaced when worn out Disposal should only be done by your Honda dealer The instructions found in this owner s manual are limited to adjustment of the shock assembly ...

Page 37: ... beyond the recommended limit page 108 there is probably air in the brake system and it must be bled See your Honda dealer for this service Front Brake Fluid Level With the motorcycle in an upright position check the fluid level It should be above the LOWER level mark 1 If the level is at or below the LOWER level mark 1 check the brake pads for wear page 108 Worn pads should be replaced If the pad...

Page 38: ...gn the arrow 3 on the brake lever with the index mark 4 on the adjuster Apply the brake several times and check for free wheel rotation after the brake lever is released Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 1 Brake lever 2 Adjuster 3 Arrow 4 Index mark 4 1 3 2 ...

Page 39: ...mark 2 check the brake pads for wear page 109 Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container or an equivalent Rear Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 1 UPPER level mark 2 LOWER level mark 2 1 ...

Page 40: ...r 2 at the lever 1 Normal clutch lever free play is 10 20 mm 1 Loosen the lock nut 3 and turn the adjuster 2 Tighten the lock nut 3 and check the adjustment 2 If the adjuster is threaded out near its limit or if the correct free play cannot be obtained loosen the lock nut 3 and turn in the cable adjuster 2 completely Tighten the lock nut 3 1 Clutch lever 2 Clutch cable adjuster 3 Lock nut A Increa...

Page 41: ...ually release the clutch lever and open the throttle The motorcycle should begin to move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your Honda dealer Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure Lubricate the clutch cable with a commercially available cable lubricant to p...

Page 42: ...ay cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and distilled water in this motorcycle This coolant solution is recommended for most operating temperatures and provides good corrosion protection A higher concentration of antifreeze decreases the cooling system performance and is...

Page 43: ...is below the LOWER level mark 3 remove the reserve tank cap 2 and add coolant mixture until it reaches the UPPER level mark 4 Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair 1 Reserve tank 2 Reserve tank cap 3 LOWER level mark 4 UPPER l...

Page 44: ...it clockwise The fuel fill cap will pop up and can be lifted off Do not overfill the tank There should be no fuel in the filler neck 3 After refueling to close the fuel fill cap push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key 1 Fuel fill cap 2 Ignition key 3 Filler neck 1 2 3 n WARNING Petrol is highly flammable and explosive You can be burned or seriousl...

Page 45: ...ing more than 5 methanol even if it has cosolvents and corrosion inhibitors Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete Before buying fuel from an unfamiliar station try to find out if the fue...

Page 46: ... exhaust system components Use unleaded petrol with a research octane number of 91 or higher The use of leaded petrol will cause premature damage to the catalytic converter If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinking persists consult your Honda dealer Failure to do so is considered misuse and damage caused by misuse ...

Page 47: ...ycle in an upright position on firm level ground 3 After a few minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without screwing it in Remove the dipstick The oil level should be between the upper and lower marks on the oil filler cap dipstick 4 If required add the specified oil see page 78 up to the upper level mark Do not overfill 5 Reinstall the ...

Page 48: ... handling and are more likely to fail from being overheated Overinflated tyres make your motorcycle ride more harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyres might be low Tubeless tyres have some self sealing ability if...

Page 49: ... will be underinflated The recommended cold tyre pressures are Inspection Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumps or bulges Cuts splits or cracks in the tyre Replace the tyre if you can see fabric or cord Excess...

Page 50: ...epth at the center of the tyre reaches the following limit FOR GERMANY ONLY German law prohibits use of tyres whose tread depth is less than 1 6 mm Front Minimum tread depth 1 5 mm Rear 2 0 mm 1 Wear indicator 2 Wear indicator location mark 1 2 ...

Page 51: ...ld ride slowly and cautiously to a dealer and have the tyre replaced If possible you should not carry a passenger or cargo until a new tyre is installed Even if a tyre is professionally repaired with a permanent internal patch plug it will not be as good as a new tyre You should not exceed 80 km h 50 mph for the first 24 hours or 130 km h 80 mph at any time thereafter In addition you may not be ab...

Page 52: ...use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed Front Rear 120 70ZR17M C 58W BRIDGESTONE BT57F RADIAL U MICHELIN Pilot ROAD B 160 60ZR17M C 69W BRIDGESTONE BT57R RADIAL E MICHELIN Pilot ROAD n WARNING Installing improper tyres on your motorcycle can affect handling and stability This can cause a crash in which you can be seriously hurt o...

Page 53: ...tyre could slip on the rim and cause the tyre to rapidly deflate When changing tyres use only the type recommended see page 38 and check the labels on the new tyres Using other types of tyres in conjunction with the ABS system can cause damage to the operation of the system The ABS system microprocessor operates by comparing the speed of the two wheels Tyres of an unapproved type can affect the re...

Page 54: ...Key can be removed ON Engine and lights can be operated Key cannot be removed ESSENTIAL INDIVIDUAL COMPONENTS 1 Ignition switch The headlight and taillights will come on whenever you turn the ignition switch ON If your motorcycle is stopped with the ignition switch ON and the engine is not running the headlights and taillights will still be on resulting in battery discharge Only accessory circuit ...

Page 55: ...ys and a key number plate 1 Keys 2 Key number plate You will need the key number if you ever have to replace a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your Honda dealer 2 1 ...

Page 56: ...42 Do not drop the keys or set heavy objects on them Do not grind drill or in any way alter the original shape of the keys Keep the keys away from magnetic objects ...

Page 57: ...le is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillights will still be on resulting in battery discharge Starter Button The starter button 2 is below the engine stop switch 1 When the starter button is pressed the starter motor cranks the engine If the engine stop switch is in the OFF position the starter motor will not operate When the starter button i...

Page 58: ...vate it set the ignition switch to ON or and then press the button The front and rear turn signals will flash simultaneously Set the switch to OFF if the hazard lights are no longer needed or if the turn signals are not working correctly and could cause confusion among other road users 1 Hazard lights switch 1 ...

Page 59: ...ch 2 When this switch is pressed the headlight flashes on to signal approaching cars or when passing Turn Signal Switch 3 Move to L to signal a left turn R to signal a right turn Press to turn signal off Horn Button 4 Press the button to sound the horn 45 1 Headlight dimmer switch 2 Passing light control switch 3 Turn signal switch 4 Horn button 1 2 3 4 ...

Page 60: ...way to the left turn the key 1 to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF while pushing in Do not turn the key to LOCK while riding the motorcycle loss of vehicle control will result 1 Ignition key A Push in B Turn to LOCK C Turn to OFF A B C 1 A TO LOCK TO UNLOCK ...

Page 61: ... WINDSHIELD HEIGHT ADJUSTMENT CBF600S SA This adjustment must be carried out by an authorized Honda dealer only HANDLEBAR ADJUSTMENT This adjustment must be carried out by an authorized Honda dealer only ...

Page 62: ...t to lock The helmet holder wire is furnished in the tool kit Remove the helmet wire and store it in the tool bag when it is not used 1 Helmet holder wire 2 D ring 3 Helmet holder 1 3 2 n WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do ...

Page 63: ...the rider seat insert the two front extensions at the sides under the fuel tank and the central protrusion in the location under the frame cross member Now fit the two socket screws and tighten them fully To install the pillion seat insert the two protrusions in the locations in the rear subframe and press the rear of the seat downwards After installing check that the seat is securely locked in po...

Page 64: ...50 ADJUSTING THE FRONT SEAT HEIGHT This adjustment must be carried out by an authorized Honda dealer only ...

Page 65: ... SHAPED ANTI THEFT LOCK The rear fender has a storage compartment to store a U shaped anti theft lock under the seat Some U shaped locks may not be stored in the compartment due to their size or design 1 1 U shaped anti theft lock ...

Page 66: ...the document compartment 2 located under the pillion seat This owner s manual and other documents should be stored in this compartment When washing your motorcycle be careful not to flood this area with water 1 Document bag 2 Document compartment 1 2 ...

Page 67: ...vers 1 must be removed in order to service the battery the air cleaner element and the rear shock absorber To remove the left and right side covers 1 Pull the fairing outwards 2 Disengage tabs 2 1 Side covers 2 Tabs 2 2 1 1 ...

Page 68: ... then withdrawing it 3 Disengage tabs 4 from their locations extract internal interlocking feature 5 on the tank and slide the half fairing forwards until it is freed from the front interlocking feature 6 4 Disconnect the front turn signals cable connector Installation 1 Reassemble the parts by following the removal procedure in reverse 1 Left half fairing 2 Socket screws 3 Stud 4 Tabs 5 Internal ...

Page 69: ...y local laws and regulations HEADLIGHT AIM VERTICAL ADJUSTMENT CBF600N NA Vertical adjustment can be made by moving the headlight case 1 as necessary To move the headlight case 1 loosen the bolts 2 Tighten the bolts 2 after adjustement Obey local laws and regulations 1 Headlight case 2 Knob A Down B Up A B 1 2 1 Headlight case 2 Bolts A Up B Down 2 1 A B ...

Page 70: ...3 Coolant level add coolant if required Check for leaks pages 28 4 Front and rear brakes check operation make sure there is no brake fluid leakage pages 23 5 Tyres check condition and pressure page 34 6 Drive chain check condition and slack page 93 Adjust and lubricate if necessary 7 Throttle check for smooth opening and full closing in all steering positions n WARNING Improperly maintaining this ...

Page 71: ... check that the headlight tail brake light turn signals indicators and horn function properly 9 Engine stop switch check for proper function page 43 10 Side stand ignition cut off system check for proper function page 100 ...

Page 72: ...ransmission is put in gear before raising the side stand To protect the catalytic converter in your motorcycle s exhaust system avoid extending idling and the use of leaded petrol Your motorcycle s exhaust contains poisonous carbon monoxide gas High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage Do not run the engine with the garage door closed Even with the door ...

Page 73: ...ch is set to RUN The engine oil pressure indicator is illuminated The ABS indicator light is illuminated see page 21 only for CBF600SA NA The low oil pressure indicator should go off a few seconds after the engine starts If the light keeps flashing stop the engine immediately and check the engine oil level Operating the engine with insufficient oil pressure can cause serious engine damage NOTICE ...

Page 74: ...ting the engine with the choke ON This will lean the mixture resulting in hard starting Operating the engine with insufficient oil pressure can cause serious engine damage 3 Immediately after the engine has started activate choke knob 1 to keep idle speed at 1 800 2 500 min 1 rpm 4 Approximately 30 seconds after the engine has started push the choke knob 1 fully in until it is completely closed 5 ...

Page 75: ...der Normal Air Temperature 2 When engine speed starts to increase activate the choke to maintain fast idle at 1 800 2 500 min 1 rpm 3 Continue to warm up the engine until it is running smoothly responding correctly to the throttle and with the choke knob 1 pressed fully in Extended use of the choke may impair piston and cylinder wall lubrication and damage the engine NOTICE ...

Page 76: ...lly and crank the engine for 5 seconds If the engine starts quickly close the throttle then open it slightly if idling is unstable If the engine does not start wait 10 seconds then follow the Starting Procedure RUNNING IN Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttl...

Page 77: ... into 1st low gear 3 Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever will assure a smooth positive start 4 When the motorcycle attains a moderate speed close the throttle pull in the clutch lever and shift to 2nd gear by raising the gearshift pedal This sequence is repeated to progressively s...

Page 78: ...ay cause wheel slip Wheel slip will reduce control of the motorcycle When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a lo...

Page 79: ...gement or improper use of the brakes It is always the responsibility of the rider to adopt a suitable road speed in relation to weather conditions the road surface and the traffic levels while leaving an ample margin of safety The ABS system is self regulating and always active The ABS system may be engaged by sudden upward or downward level differences in the road surface Make sure you observe th...

Page 80: ... switch off after the motorcycle has been ridden at a speed of more than 10 km h 6 mph If the indicator light fails to switch off this means the ABS system is not working although the normal braking system will continue to work and supply the normal stopping power In these conditions however the system should be checked over by an authorized Honda dealer as soon as possible The ABS indicator light...

Page 81: ... or centre stand Park the motorcycle on firm level ground to prevent it from falling over If you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning 3 Lock the steering to help prevent theft page 46 Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when par...

Page 82: ...torcycle is accurate and current 3 Park your motorcycle in a locked garage whenever possible 4 Use an additional anti theft device of good quality 5 Put your name address and phone number in this Owner s Manual and keep it on your motorcycle at all times Many times stolen motorcycles are identified by information in the Owner s Manuals that are still with them NAME ADDRESS PHONE NO ...

Page 83: ...ned high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your individual needs and use If your motorcycle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs n WA...

Page 84: ...y a Honda technician or other qualified mechanic instructions are included in this manual only to assist in emergency services Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise when performing maintenance Only you can decide whether or not you should perform a given task n WARNING Failure to properly follow maintenance instru...

Page 85: ...sure you have the tools and skills required To help prevent the motorcycle from falling over park it on a firm level surface using the center stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around petrol or batteries Use only non flammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the batte...

Page 86: ...serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your motorcycle after each periodic maintenance is carried out NOTES 1 At higher odometer readings ...

Page 87: ... R R 18 24 30 36 MONTHS NOTE NOTE 2 ITEM FUEL LINE THROTTLE OPERATION CARBURATOR CHOKE AIR CLEANER SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL FILTER CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY SUPPLY SYSTEM I I I I I I R I I R R R R I I I I I I I I I I NOTE 4 I I I I I I R I I 28 84 C C C C C C CRANKCASE BREATHER TUBE NOTE 3 ...

Page 88: ... 6 12 I I I 18 24 30 36 MONTHS NOTE NOTE 4 ITEM DRIVE CHAIN DRIVE CHAIN SLIDER BRAKE FLUID BRAKE PAD WEAR BRAKE SYSTEM BRAKE LIGHT SWITCH HEADLIGHT AIM CLUTCH SYSTEM SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEEL TYRES STEERING HEAD BEARINGS I R I I R I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I EVERY 1000 km 600mi I L I ...

Page 89: ...ent can be performed with the tools contained in the kit 8 x 10 mm open end wrench 12 x 14 mm open end wrench 14 x 17 mm open end wrench Extension bar 27 mm hex end wrench 22 mm hex end wrench 5 mm hex wrench Spark plug wrench No 2 screwdriver Screwdriver grip Pin spanner Helmet holder wire Fuse puller Tool bag 1 Tool kit 1 ...

Page 90: ...hey may also be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO The frame number 1 is stamped on the right side of the steering head The engine number 2 is stamped on the right side of the crankcase ENGINE N 1 Frame number 2 Engine number 1 2 ...

Page 91: ...UR LABEL The colour label 1 is attached to the frame under the pillion seat page 49 It is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR CODE 1 Colour label 1 ...

Page 92: ...not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils Suggested Oil Honda 4 STROKE MOTORCYCLE OIL or equivalent SG or higher except oils labeled as energy conserving on the circular API service label API Classification Viscosity SAE 10...

Page 93: ...grade of engine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selection of the proper grade or viscosity of oil to be used at various atmospheric temperatures ...

Page 94: ...ing engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 1 Code number of the sales company of the oil 2 Oil classification ...

Page 95: ...n Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil Changing the oil filter requires a special oil filter tool and a torque wrench If you do not have these tool...

Page 96: ...il remove the oil filler cap dipstick and crankcase drain plug 1 and sealing washer 2 2 Remove the oil filter 3 with a filter wrench and let the remaining oil drain out 3 Oil filter 1 Oil drain plug 2 Sealing washer 3 1 2 ...

Page 97: ...e 5 Check that the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every other time the oil is changed or each time if necessary Oil drain Plug Torque 29 N m 3 0 kgf m 6 Fill the crankcase with the recommended grade oil approximately 3 8 l 7 Install the oil filler cap 8 Start the engine and let it idle for 2 3 minutes 9 Several minutesafter sto...

Page 98: ... tube 1 drain deposits into a suitable container 2 Reinstall the drain tube Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube 1 Drain tube 1 ...

Page 99: ... plugs Standard CR9EH 9 NGK o U27FER9 DENSO Never use a spark plug with an improper heat range Severe engine damage could result Preliminary operations for removal of the spark plug 1 Remove the right and left half fairings see page 54 CBF600S SA NOTICE 1 Half fairing 1 ...

Page 100: ...wires from the thermostat and radiator fan 5 Pull the radiator forwards Removal of the spark plugs 6 Disconnect the spark plug caps from the spark plugs 7 Clean any dirt from around the spark plug bases Remove the spark plugs using the spark plug wrench 4 furnished in the tool kit 1 Radiator mount bolt 2 Collars 3 Radiator 1 1 1 2 2 3 ...

Page 101: ... replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 9 Check the spark plug gap 5 using a wire type feeler gauge If adjustment is necessary bend the side electrode 6 carefully The gap should be 0 8 0 9 mm 0 03 0 04 in 4 Spark plug wrench 5 Spark plug cap 6 Side electrode 4 5 6 ...

Page 102: ...wice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 1 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats 12 Reinstall the spark plug caps 13 Install the remaining parts in the reverse order of removal The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the engin...

Page 103: ...le grip from the fully open to the fully closed position at both full steering positions 2 Measure the throttle grip free play at the throttle grip flange The standard free play should be approximately 2 0 6 0 mm To adjust the free play loosen the lock nut 1 and turn the adjuster 2 1 Lock nut 2 Adjuster 1 2 ...

Page 104: ...nsate for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments including individual carburetor adjustment and synchronization 1 Warm up the engine shift to neutral and place the motorcycle on its centre stand 2 Adjust idle speed with the throttle stop screw 1 Idle speed In neutral 1 300 100 min 1 rpm 1 Throttle stop screw A Increase B...

Page 105: ...t the air cleaner 3 and clean the air cleaner using compressed air from the inside or replace it if necessary 4 Install a new air cleaner Use the Honda genuine air cleaner or an equivalent air cleaner specified for your model Using the wrong Honda air cleaner or a non Honda air cleaner which is not of equivalent quality may cause premature engine wear or performance problems 5 Install the removed ...

Page 106: ...ta and is mechanically qualified Refer to an official Honda Service Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap n WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap ...

Page 107: ...re frequent maintenance will be necessary Inspection 1 Turn the engine off place the motorcycle on its side stand and shift the transmission into neutral 2 Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand 25 35 mm 3 Rotate the rear wheel Stop Check the drive chain slack Repeat this procedure ...

Page 108: ...Missing O rings SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or shows signs of rust requires supplementary lubrication Kinked or binding links should be thoroughly lubricated and worked free If links cannot be freed the chain must be replaced Damaged Sprocket Teeth Worn Sprocket ...

Page 109: ... ignition switch off 2 Loosen the axle nut 1 3 Loosen the lock nuts 2 on both right and left swingarm 4 Turn both adjusting nuts 3 an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tighten the chain or counterclockwise to provide more slack Check the chain slack at a point midway between the drive sprocket and the rear wheel sprocket Rota...

Page 110: ...ue 93 N m 9 5 kgf m If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly 7 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner 8 Recheck chain slack Wear inspection Check the chain wear label when adjusting the chain If the red zone 6 on the label aligns with the index mark 7 ...

Page 111: ...grease inside the chain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush the rubber O rings Brushing will damage them Wipe dry and lubricate only with SAE 80 or 90 gear oil Commercial chain lubricants may contain solvents which could damage the rubber ...

Page 112: ...Refer to the Safety Precautions on page 71 Check the chain slider 1 for wear The chain slider must be replaced if it is worn to the wear limit line 2 For replacement see your Honda dealer 1 Chain slider 2 Wear limit line 2 1 ...

Page 113: ...ng the fork up and down vigorously Suspension action should be smooth and there must be no oil leakage 2 Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motorcycle is on a support block Free play indicates worn bearings 3 Carefully inspect all front and rear suspension fasteners for tightness ...

Page 114: ...y for freedom of movement Check the side stand ignition cut off system 1 Sit astride the motorcycle put the side stand up and the transmission in neutral 2 Start the engine and with the clutch lever pulled in shift the transmission into gear 3 Lower the side stand The engine should stop as you put the side stand down If the side stand system does not operate as described see your Honda dealer for ...

Page 115: ...iper assembly 1 from the fork leg by removing the fixing bolts 2 3 Remove the right caliper assembly proceeding as described for the left caliper and taking care not to damage the ABS sensor if present CBF600SA NA To avoid damage to the brake hose support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose 1 Brake caliper assembly 2 Fixing bolts 1 2 ...

Page 116: ...l is off the motorcycle The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service 3 Axle pinch bolt 4 Front axle 4 3 ...

Page 117: ...103 3 Loosen the right and left axle pinch bolt 3 and remove the axle bolt 5 4 Withdraw the front axle 4 and remove the front wheel 5 Axle bolt 5 3 ...

Page 118: ...orque 22 N m 2 25 kgf m 4 Install the right and left caliper assembly to the fork legs and tighten the fixing bolts to the specified torque 30 N m 3 1 kgf m To avoid damaging the brake pads while installing the caliper assembly carefully fit both brake disks between the pads Take care not to damage the ABS sensor if present on the right caliper CBF600SA NA 5 Temporarily tighten the axle pinch bolt...

Page 119: ... lever is released Recheck the wheel if the brake drags or if the wheel does not rotate freely Verify proper brake operation before riding Failure to provide adequate disc to caliper holder clearance may damage the brake discs and impair braking efficiency If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead...

Page 120: ...ven sprocket by pushing the rear wheel forward 5 Remove the axle shaft 4 side collar and rear wheel from the swing arm Do not depress the brake pedal while the wheel is off the motorcycle The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service 1 Lock nuts 2 Adju...

Page 121: ...to damage them Also take care not to damage the ABS sensor if present on the rear caliper CBF600SA NA After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Impro...

Page 122: ... will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 74 Front Brake Always inspect each pad in both right and left brake calipers Check the wear indicator mark 1 on each pad If either pad is worn to the wear indicator mark replace both pads as a set See your Honda dealer for this service FRONT BRAKE 1 Wear indicator mark 1 ...

Page 123: ...109 Rear Brake Check the cutout 2 in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service REAR BRAKE 2 Cutout 2 ...

Page 124: ... hard starting or other electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE n WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or h...

Page 125: ...he battery then disconnect the positive terminal lead 4 5 Pull out the battery from the battery box 5 To reassemble the battery When reassembling the battery make sure you feed the siphon 6 vent tube 7 drain tube 8 positive battery terminal wire 9 and negative battery terminal wire 10 under the belt 2 as shown in the drawing on page 112 1 Battery 2 Strap 3 Negative terminal lead 4 Positive termina...

Page 126: ... in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causing a dangerous loss of lights or engine power NOTICE 6 Siphon tube 7 Vent tube 8 Drain tube 9 Positive terminal wire 10 Negative terminal wire 6 7 8 9 10 Blown fuse ...

Page 127: ...the pillion seat page 49 2 Open the cover of the fuse box 2 3 Extract the fuse using the specific extractor tool 4 supplied in the toolkit If the fuse is burnt out fit a replacement The spare fuse 3 is located in the fuse box 4 Close the fuse box cover and refit the pillion seat 2 1 3 1 Fuse box 2 Fuse box cover 3 Spare fuse 4 Fuse puller 4 ...

Page 128: ... The fuses specified are as follows 10A 30A CBF600SA NA 1 Remove the right side cover page 53 2 Open the fuse box cover 1 3 Extract the fuse If the fuse is burnt out fit a replacement The spare fuse 2 is located in the fuse box 3 4 Close the fuse box cover 1 Cover fuse box 2 Spare fuse 3 Fuse box 2 1 3 ...

Page 129: ...d fuse holder 3 Disconnect the connector of cable 3 of magnetic starter switch 4 4 Extract the fuse If the fuse is burnt out fit a replacement The spare main fuse 5 is located under magnetic starter switch 4 5 Reconnect the wire connector attach the bracket and fuse holder then reassemble the right side cover 1 Main fuse 2 Fuse holder bracket bolt 3 Cable connector 4 Starter motor magnetic switch ...

Page 130: ...ration of the rear brake light switch 1 on the right side of the engine The switch can be adjusted by turning the adjuster nut 2 Turn the nut in direction A if operation of the brake light switch is delayed or in direction B if it is anticipated too sensitive 1 Brake light switch 2 Adjuster nut 1 2 A B ...

Page 131: ...ngerprints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than that specified After installing a new bulb check tha...

Page 132: ...is to be replaced page 54 2 Remove the dust cover 1 3 Remove the headlight bulb socket 2 without causing it to rotate 4 Disengage and lift the two lateral bulb holder clips 3 5 Remove bulb 4 from the disassembled headlight 1 Dust cover 2 Headlight bulb socket 2 1 3 Side clips 4 Headlight bulb 3 4 ...

Page 133: ...r Fit the dust cover ensuring the tab is correctly aligned with its location 5 Headlight bulb CBF600N NA 1 Remove screws 1 from the headlight housing 2 Carefully pull headlight 2 forwards and detach connectors 3 NOTICE 5 Dust cover tab 5 1 Screws 2 Headlight 3 Connectors 1 1 2 3 ...

Page 134: ...ocedure in reverse order Position light bulb CBF600S SA 1 Remove the half fairing on the side on which the bulb is to be replaced page 54 2 Pull out the bulb socket 1 3 Extract the bulb 2 without turning it 4 Replace with a new bulb following the removal procedure in reverse order 4 Dust cover 5 Clip 6 Headlight bulb 4 1 Socket 2 Position light bulb 1 2 6 5 ...

Page 135: ... bulb 2 4 Replace with a new bulb following the removal procedure in reverse order Stop Taillight Bulb 1 Remove the two screws 1 2 Remove taillight lens 2 3 Remove the bulb 3 4 Install a new bulb in the reverse order of removal 1 Screws 2 Taillight lens 3 Bulb 1 2 3 1 Bulb socket 2 Position light bulb 2 1 ...

Page 136: ...ket 1 as shown in the figure 2 Remove bulb 2 by pressing it and turning it counterclockwise 3 Fit a new bulb by performing the removal procedure in reverse and check that the turn signal is working properly Use only the amber bulb 1 Bulb socket 2 Bulb 1 2 1 ...

Page 137: ...Remove the screw 1 2 Remove the turn signal lens 2 3 Remove the bulb 3 by pressing in and turning counterclockwise 4 Instal a new bulb and check that the light operates properly Use only the amber bulb 1 Screw 2 Turn signal lens 3 Bulb 1 3 2 ...

Page 138: ...s page 121 2 Remove screw 1 3 Remove the turn signal lens 2 4 Remove bulb 3 by pressing it and turning it counterclockwise 5 Fit a new bulb and check that the turn signal is working properly Use only the amber bulb 1 Screw 2 Turn signal lens 3 Bulb 1 2 3 ...

Page 139: ... products that are not specifically designed for motorcycle or automobile surfaces They may contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is still warm from recent operation give the engine and exhaust system time to cool off We recommend avoiding the use of high pressure water spray typical in coinoperated car was...

Page 140: ...louded immediately after washing the motorcycle Moisture condensation inside the headlight lens will disappear gradually by lighting the headlight in high beam Run the engine while keeping the headlight on 4 After cleaning rinse the motorcycle thoroughly with plenty of clean water Strong detergent residue can corrode alloy parts 5 Dry the motorcycle start the engine and let it run for several minu...

Page 141: ... Honda dealer has touch up paint to match your motorcycle s colour Be sure to use your motorcycle s colour code page 77 when you buy touch up paint Removing Road Salt The salt contained in seawater and the road surface freezing prevention substance which roads are sprayed with in winter causes rust Wash your motorcycle following the points listed below when your motorcycle has been exposed to thes...

Page 142: ...d detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Apply touch up paint to the wheels where damage has resulted Exhaust Pipe Maintenance The exhaust pipe is stainless steel but may become stained by oil or mud If necessary remove heat stains with a liquid kitchen abrasive ...

Page 143: ... is filled with a 50 50 antifreeze solution 3 Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel fill cap on the tank If storage will last more than one month carburetor draining is very important to assure proper performance after storage n WARN...

Page 144: ... Crank the engine several times to distribute the oil Reinstall the spark plugs and spark plug caps 5 Remove the battery Store in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month 6 Wash and dry the motorcycle Wax all painted surfaces Coat chrome with rust inhibiting oil 7 Lubricate the drive chain page 97 8 Inflate the tyres to their recommended...

Page 145: ...ssed since the start of storage 3 Charge the battery as required Install the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol 5 Perform all Pre ride Inspection checks page 56 Test ride the motorcycle at low speeds in a safe riding area away from traffic ...

Page 146: ... 1 482 mm WEIGHT Dry weight 205 kg type SA 200 kg type NA 201 kg type S 196 kg type N CAPACITIES Engine oi After draining 3 5 l After draining and 3 8 l oil filter change After disassembly 4 2 l Fuel tank 19 0 l Fuel reserve 3 5 l Cooling system capacity 2 05 l Passenger capacity Operator and one passenger Maximum weight capacity 180 kg ...

Page 147: ...133 ENGINE Bore and stroke 65 0 x 45 2 mm Compression ratio 11 6 1 Displacement 599 9 cm3 Spark plug Standard CR9EH 9 NGK o U27FER9 DENSO Spark plug gap 0 80 0 90 mm ldle speed 1 300 100 min 1 rpm min ...

Page 148: ...Caster 26 00 Trail 110 mm Tyre size front 120 70ZR17M C 58W Tyre size rear 160 60ZR17M C 69W POWER TRANSMISSION Primary reduction 1 863 Gear ratio 1st 2 928 2nd 2 062 3rd 1 647 4th 1 368 5th 1 200 6th 1 086 Final reduction 2 867 ...

Page 149: ...Front 12V 21W x 2 Rear 12V 21W x 2 Instrument lights 12V 1 7W x 2 NA LED SA Neutral indicator light LED Turn signal indicator light 12V 1 7W x 2 NA LED SA High beam indicator light LED Low oil pressure indicator light LED Position light 12V 5W NA 12V 5WX2 SA License light 12V 5W FUSE Main fuse 30A Other fuses 10A Head Light fuse 10A CBF600N NA 20A CBF600S SA ...

Page 150: ...ical reactions to take place It can set on fire any combustible materials that come near it Park your motorcycle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a small amount of leaded p...