Honda CBR250R, Manual

Page 1: ...Honda Motorcycle Scooter India Pvt Ltd ...

Page 2: ...r now People needing 2 wheeler in the family increased Current 2 wheeler Has Become Old Current 2 wheeler is not convenient Current 4 wheeler is not suitable for daily usage Other Yes Please mention model s 7 9 10 1 6 11 2 3 4 5 8 Low Maintenance Advance Technology ...

Page 3: ...U RIDE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manual on paid ba...

Page 4: ...pecial attention to the safety messages that appear throughout the manual This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold All information in this publication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice a...

Page 5: ...Indicators 11 MAJOR COMPONENTS 18 Important Information to operate this vehicle Suspension 18 Brakes 19 Clutch 21 Coolant 22 Page Fuel 24 Evaporative Emission Control System 26 Engine Oil 27 Tyres 28 ESSENTIAL INDIVIDUAL COMPONENTS 31 Ignition Switch 31 Right Handlebar Controls 32 Left Handlebar Controls 33 FEATURES 34 Not required for operation Steering Lock 34 Seat 34 Helmet Holder 35 Document S...

Page 6: ...s 45 Maintenance Schedule 46 Tool Kit First Aid Kit 49 Color Code 49 Engine Oil 50 Crankcase Breather 53 Throttle Operation 53 Page Coolant 54 Air Cleaner 54 Drive Chain 56 Front and Rear Suspension Inspection 60 Side Stand 60 Wheel Removal 61 Brake Pad Wear 65 Battery 66 Fuse Replacement 68 Brake Light Switch Adjustment 70 Bulb Replacement 70 CLEANING 73 STORAGE GUIDE 74 Storage 74 Removal from S...

Page 7: ... temperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a sm...

Page 8: ...le You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow i...

Page 9: ...ther protective gear page 4 Make Yourself Easy to be Visible Some riders do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other riders can see you signal before turning or changing lanes and use your horn when it will help others notice you Ride Within Your Limits Pushing the limits is another major cause o...

Page 10: ...t head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some protection but a full face helmet offers more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommen...

Page 11: ...modifications Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime you ride with a pillion rider or cargo you should be aware of the following information WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual Load Limits Following are th...

Page 12: ...s Modifying your vehicle or using non Honda accessories can make your vehicle unsafe Before you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Accessori...

Page 13: ... s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make your vehicle illegal ANTI THEFT TIPS 1 Always lock the steering 2 Never leave the key in the ignition switch This sounds simple but people do forget 3 Be sure the registration information for your vehicle is accurate and current 4 Put your v...

Page 14: ...h Multi Function Display Tachometer Indicators Indicators Rearview Mirror Rearview Mirror Passing Light Control Switch Clutch Lever Turn Signal Switch Horn Button Fuel Filler Cap Ignition Switch Engine Stop Switch Throttle Grip Starter Button Front Brake Lever Front Brake Fluid Reservoir ...

Page 15: ...spection Window 10 Battery 3 Coolant Reserve Tank 11 Main Fuse 4 Rear Brake Pedal 12 Fuse Box 5 Footpeg 13 Helmet Holder 6 Rear Brake Fluid Reservoir 14 Seat Lock 7 Pillion Rider Footpeg 15 Side Stand 8 Storage Compartment 16 Gearshift Pedal Right Side View Left Side View 4 10 11 12 13 14 15 16 3 2 6 1 5 7 8 9 ...

Page 16: ...head The Engine Number 2 is stamped on the left side of the crankcase Record the numbers here for your reference FRAME NO _____________________ ENGINE NO __________________ 1 Frame Number 2 Engine Number 1 2 KEYS This vehicle has two Ignition Keys 1 and a Key Number Plate 2 1 Ignition Key 2 Key Number Plate You will need the key number if you ever have to replace a key Store the plate in a safe pl...

Page 17: ...described in the tables on the following pages 1 Multi Function Display 2 Tachometer 3 Tachometer Red Zone 4 Neutral Indicator 5 Right Turn Signal Indicator 6 High Beam Indicator 7 Reset Button 8 Mode Button 9 Pgm Fi Malfunction Indicator Lamp MIL 10 Left Turn Signal Indicator 11 Anti Lock Brake System ABS Indicator CBR250RAJ 1 2 3 4 5 6 7 8 9 11 10 ...

Page 18: ...e Fuel Gauge Shows approximate fuel supply available page 16 Digital Clock Shows hour and minute page 17 2 Tachometer Shows engine revolutions per minute The tachometer needle will swing to the maximum scale on the dial once when the ignition switch is turned ON 3 Tachometer Red Zone Never allow the tachometer needle to enter the red zone even after the engine has been broken in NOTICE Running the...

Page 19: ...when there is any abnormality in the PGM FI Indicator Lamp MIL Programmed Fuel Injection system Should also light for a amber few seconds and then go off when the ignition switch is turned ON If it comes on at any other time reduce speed and take the vehicle to your Honda dealer as soon as possible 10 Left Turn Signal Indicator Flashes when the left turn signal operates green 11 Anti lock Brake Sy...

Page 20: ...ke sure the liquid crystal display is functioning properly Digital Clock 3 will reset if the battery is disconnected 1 Multi function Display 2 Speedometer 3 Digital Clock Multi function Display Multi function Display 1 includes the following functions Speedometer Odometer Tripmeter Coolant Temperature Gauge Fuel Gauge Digital Clock 1 Multi function Display 2 Speedometer 3 Odometer Tripmeter 4 Coo...

Page 21: ...2 seconds when the display is in the tripmeter 1 Speedometer 2 Odometer 3 Tripmeter 4 MODE Button 5 RESET Button Coolant Temperature Gauge The Coolant Temperature Gauge 1 shows coolant temperature The normal operating temperature range is within the section between the Segment C 2 and Segment H 3 1 Coolant Temperature Gauge 2 Segment C 3 Segment H Overheating Message When the coolant is over speci...

Page 22: ...st Honda dealer as soon as possible Fuel Gauge The Fuel Gauge 1 liquid crystal display shows the approximate available fuel in a graduated display When all segments up to Segment F 2 are on the fuel tank is full The fuel tank capacity is 13 0 L 3 43 US gal 2 86 Imp gal When there is only one Segment E 3 left fuel will be low and you should refuel as soon as possible The amount of fuel left in the ...

Page 23: ... ignition switch ON 2 Push and hold both the MODE Button 2 and RESET Button 3 for more than 2 seconds The clock will be set in the adjust mode with the hour display flashing 3 To set the hour push the RESET button until the desired hour and AM PM are displayed l The time is advanced by one hour each time the button is pushed l The time advances fast when the button is pushed and held 1 Digital Clo...

Page 24: ... switch OFF The display will stop flashing automatically and the adjustment will be cancelled if the button is not pushed for about 30 seconds The clock will be reset AM 1 00 if the battery is disconnected MAJOR COMPONENTS Important Information to operate this vehicle SUSPENSION The Shock Absorber 1 has 5 adjustment positions for different load or riding conditions Use a Pin Spanner 2 and Extensio...

Page 25: ... pads wear brake fluid level drops There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the control lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit page 65 there is probably air in the brake system and it must be bleed Visit your ...

Page 26: ... Level Mark 2 If the level is at or below the LOWER level mark check the brake pads for wear page 65 1 UPPER Level Mark 2 LOWER Level Mark Worn pads should be replaced If the pads are not worn then brake system inspected for leaks The recommended brake fluid is Honda DOT 3 or 4 brake fluid for Disc and DOT 4 only for ABS from a sealed container or an equivalent Other Checks Make sure there are no ...

Page 27: ...juster is threaded out near its limit or if the correct free play cannot be obtained using the clutch cable adjuster loosen the locknut and turn in the clutch cable adjuster completely Tighten the lock nut and install the rubber dust cover 1 Clutch Lever 2 Clutch Cable Adjuster 3 Rubber Dust Cover 4 Lock Nut A Increase Free Play B Decrease Free Play 1 1 Pull back the Rubber Dust Cover 3 2 Loosen t...

Page 28: ...r Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion COOLANT Coolant Recommendation Use only genuine HONDA PRE MIX COOLANT containing corrosion inhibitors specifically recommended for aluminium engines when adding or replacing the coolant...

Page 29: ...Reserve Tank Cap 8 Upper Level Mark 1 2 3 6 4 8 5 7 Use of improper coolant may cause damage such as corrosions in the engine blockage of the cooling passage or radiator and premature wear of the water pump seal Inspection The reserve tank is located under the right side of the crankcase Check the coolant level in the Reserve Tank 1 while the engine is at the normal operating temperature with the ...

Page 30: ...nk There should be no fuel above the Level Plate 4 After refuelling to close the fuel fill cap align the latch in the cap with the slot in the filler neck Push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key and close the lock cover Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat ...

Page 31: ...may occur If you notice any undesirable operating symptoms while using a petrol that contains alcohol or one that you think contains alcohol try another station or switch to another brand of petrol When a problem resulting from the use of petrol containing alcohol occurs contact your Honda dealer If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If...

Page 32: ...is equipped with evaporative emission EVAP canister which is designed to keep gasoline from evaporating into the atmosphere Rather than venting a gas tank to the atmosphere If the problem occurs contact your Honda dealer 1 Fuel tank 2 Canister 3 Purge control solenoid valve 1 2 3 Fresh air Fuel vapor ...

Page 33: ...nd hold the vehicle in an upright position on firm level ground 3 After 2 3 minutes check that the oil level should be between the upper and lower level marks in the inspection window 4 If required remove the Oil Filler Cap 4 and add the specified oil see page 50 up to the upper level mark Do not overfill 5 Reinstall the oil filler cap Check for oil leaks Running the engine with insufficient oil q...

Page 34: ...before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyres might be low Always check air pressure when your tyres are cold when the vehicle has been parked for at least three hours If you check air pressure when your tyres are warm when the vehicle has been ridden for even a few miles the readings will be higher than if the tyres were cold This ...

Page 35: ...objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and side walls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumps or bulges Cuts splits or cracks in the tyre Replace the tyre if you can see fabric or cord Excessive tread wear Also if you hit a pothole or hard objec...

Page 36: ...t to the original and be sure the wheel is balanced after the new tyre is installed Tyre Repair If a tubeless tyre is punctured or damaged Please visit nearest tyre manufacture dealer and follow his recommendation for repair or replacement CAUTION Repair Replacement of tubeless tyre by unauthorized person may render the tyre useless or tyre can fail while driving WARNING Installing improper tyres ...

Page 37: ...el 1 Key Position Function Key Removal LOCK steering lock Steering is Locked Engine and lights cannot be operated Key can be removed OFF Engine and lights cannot be operated Key can be removed ON Engine can be operated Turn signal passing light control switch and horn can be operated Headlight Position light meter light and tail light will glow Key cannot be removed ...

Page 38: ...y remain in the RUN position 1 2 Starter Button The Starter Button 2 is below the headlight switch When the starter button is pressed the starter motor cranks the engine See page 39 for the starting procedure Automatic Headlamp ON AHO Compliance This means that the Headlamp will get ON as soon as the ignition switch is ON There is no switch to turn OFF the Headlamp while riding Automatic Headlamp ...

Page 39: ...adlight Dimmer Switch 1 Push the dimmer switch to HI to select high beam or to LO to select low beam Passing Light Control Switch 2 When this switch is pressed the headlight flashes on to signal approaching cars or when passing Turn Signal Switch 3 Move to L to signal a left turn R to signal a right turn Press to turn signal off Horn Button 4 Press the button to sound the horn ...

Page 40: ...g the vehicle loss of vehicle control will result SEAT Rear seat To remove the Rear Seat 1 insert the Ignition Key 2 into the Seat Lock 3 Turn it clockwise then pull the rear seat up and back To install the rear seat insert the Prongs 4 into the Rear Stays 5 on the frame and then push down on the rear of the rear seat Be sure the seat is locked securely in position after installation 1 Ignition Ke...

Page 41: ...recess under the frame and tighten the mounting bolts securely Install the rear seat HELMET HOLDER The helmet holder is located below the rear seat Remove the rear seat page 34 Route the Helmet Wire 1 through the Helmet D ring 2 and hook the loops of the helmet wire onto the Helmet Holder 3 Install the rear seat and lock it securely 1 Front Seat 2 Mounting Bolts 3 Tab 1 2 3 1 Helmet Wire 2 Helmet ...

Page 42: ...e right under cowl must be removed to service the oil filter Removal 1 Remove the Bolt A 1 and Bolts B 2 2 Remove the Hooks 3 from the Slots 4 3 Remove the Middle Cowl 5 and disconnect the Front Turn Signal Connectors 6 1 Bolt A 2 Bolts B 3 Hooks 4 Slots 5 Middle Cowl 6 Front Turn Signal Connectors 2 1 3 4 4 6 5 WARNING Riding with a helmet attached to the holder can interfere with the rear wheel ...

Page 43: ...r Cowl 7 by removing the Bolt C 8 Bolt D 9 and Screw 10 Installation Installation can be done in the reverse order of removal HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the Pinion 1 in or out as necessary Obey local laws and regulations 1 Pinion A Up B Down 8 9 7 10 7 Right under cowl 8 Bolt C 9 Bolts D 10 Screw 1 A B ...

Page 44: ...pening and full closing in all steering positions page 53 8 Clutch check operation and adjust if necessary pages 21 22 9 Lights and horn check that turn signals indicators and horn function properly 10 Engine stop switch check for proper function page 32 STARTING THE ENGINE Always follow the proper starting procedure described below To protect the catalytic converter in your vehicle s exhaust syst...

Page 45: ...engine stop switch in at RUN The ABS indicator is ON CBR250RAJ The PGM FI malfunction indicator lamp MIL is OFF CBR250RAJ The ABS indicator should go off after you ride the vehicle at a speed above 10 km h 6 mph Starting Procedure This vehicle has a fuel injected engine with an automatic choke Follow the procedure indicated below Any Air Temperature With the throttle completely closed press the st...

Page 46: ...fore riding the vehicle If the stand is extended it may interfere with control during a left turn Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding idling or parking your vehicle 1 After the engine has been warmed up the vehicle is ready for riding 2 While the engine is idling pull in the clutch lever and depress the gearshift peda...

Page 47: ...omplete stop to prevent stalling the engine Important Safety Reminders Independent operation of only the brake lever or brake pedal reduces stopping performance Extreme application of the brake controls may cause wheel lock reducing control of the vehicle When possible reduce speed or brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will redu...

Page 48: ...wheel lock during hard braking on uneven or other poor surfaces while running straight Although the wheel may not lock if you are braking too hard in a turn the vehicle can still lose traction causing a loss of control In some situations a vehicle with ABS may require a longer stopping distance to stop on loose or uneven surfaces than an equivalent vehicle without ABS ABS cannot make up for road c...

Page 49: ...em and provide normal stopping ability However you should have the system checked by your Honda dealer as soon as possible The ABS indicator may flash if you turn the rear wheel while the vehicle is upright on the stand This is normal Turn the ignition OFF then turn it ON The indicator should come on then go off after you run the vehicle above 10 km h 6 mph PARKING 1 After stopping the vehicle shi...

Page 50: ...nce Schedule Consult your Honda dealer for recommendations applicable to your individual needs and use If your vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs WARNING Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or...

Page 51: ...n whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To help prevent the vehicle from falling over park it on a firm level surface using the side stand or a maintenance stand to...

Page 52: ...d technicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your vehicle after each p...

Page 53: ... I EVERY 48000 Km 30000mi R VALVE CLEARANCE I I ENGINE OIL R R R R R R R ENGINE OIL FILTER R R R R ENGINE IDLE SPEED I I I I I I I FUEL FILTER IN type only EVERY 48000 Km 30000mi R RADIATOR COOLANT NOTE 4 I I R COOLING SYSTEM I I I SECONDARY AIR SUPPLY SYSTEM I I I EVAPORATIVE EMISSION CONTROL SYSTEM I I DRIVE CHAIN EVERY 1000 km 600 mil I L DRIVE CHAIN SLIDER I I I The vehicle must be serviced at...

Page 54: ...OTE 4 I I R I I R BRAKE PADS WEAR I I I I I I BRAKE SYSTEM I I I I BRAKE LIGHT SWITCH I I I HEADLIGHT AIM I I I LIGHTS HORN I I I I I I CLUTCH SYSTEM I I I I I I I SIDE STAND I I I SUSPENSION I I I NUTS BOLTS FASTENERS I I I I WHEELS TYRES I I I STEERING HEAD BEARINGS I I I I The vehicle must be serviced at every 6000 kms or within 6 months whichever is earlier from the date of previous service Fo...

Page 55: ...2 Spanner 10x14 Handle Eye Wrench 12 mm Driver No 2 Plus Minus Wire Helmet Set Eye Wrench 24 Eye Wrench 19 Hex Wrench 5 Pin Spanner Tool Bag Grip 1 Tool Kit 2 First Aid Kit 1 2 COLOR CODE The color table is attached below It is useful during ordering the replacement parts The above color code table helps in providing the correct color part as per your vehicle color S No Color Color Code 1 Mat Axis...

Page 56: ...f factor affecting engine service life Change the engine oil as specified in the maintenance schedule page 47 When running in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule Please dispose of used engine oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center...

Page 57: ...ne at normal operating temperature and the vehicle on its side stand to assure complete and rapid draining 1 Place a drain pan under the crankcase 2 To drain the oil remove the oil filler cap Oil Drain Bolt 1 and Sealing Washer 2 1 Oil Drain Bolt 2 Sealing Washer 1 2 3 Remove the right under cowl page 36 4 Remove the Oil Filter Cover 3 Gasket 4 Spring 5 and Oil Filter 6 by removing the Oil Filter ...

Page 58: ... filter cover bolts torque 12 N m 1 2 kgf m 9 lbf ft 7 Check that the sealing washer on the drain bolt is in good condition and install the bolt Replace the sealing washer every other time the oil is changed or each time if necessary Engine oil drain bolt torque 24 N m 2 4 kgf m 18 lbf ft 8 Fill the crankcase with the recommended grade oil approximately 1 4 L 1 5 US qt 1 2 Imp qt without oil filte...

Page 59: ...TION Refer to the Safety Precautions on page 45 1 Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions 2 Measure the throttle grip free play at the throttle grip flange The standard free play should be approximately 2 6 mm 0 1 0 2 in To adjust the free play slide the Throttle Cable Boot 1 then loosen the Lock Nut 2 and turn...

Page 60: ...down before removing the radiator cap AIR CLEANER Refer to the Safety Precautions on page 45 The air cleaner element should be replaced at regular intervals page 47 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the rear front seat page 34 35 2 Remove the Air Cleaner Case Cover 1 by removing the Screws 2 3 Remove the Air Cleaner Element 3 by pushing the Tabs 4 4 Insta...

Page 61: ...red air or any solvent viscous oil will be lost and as the base element is coarse paper dust may enter along with air which will damage the engine 6 Replace the air cleaner element if it is excessively dirty torn or damage 7 Install the removed parts in the reverse order of removal CAUTION Never clean air cleaner element Replacement should be done at regular intervals ...

Page 62: ...e engine off place the vehicle on its side stand and shift the transmission into neutral 2 Move the chain up and down with your finger Drive chain slack should be adjusted approximately to allow the following vertical movement by hand Chain slack should be 20 30 mm 0 8 1 2 in 3 Roll the vehicle forward and then stop to check the drive chain slackness again Repeat this procedure several times Drive...

Page 63: ...djusted if necessary every 1 000 km 600 miles When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustment If the drive chain requires adjustment the procedure is as follows 1 Place the vehicle on its side stand with the transmission in neutral and the ignition switch OFF 2 Loosen the Rear Axle Nut 1 3 Loosen the Drive Cha...

Page 64: ...hain adjusting nuts lightly then tighten the drive chain lock nuts by holding the drive chain adjusting nuts with a spanner 8 Recheck drive chain slack Wear Inspection Check the chain wear label when adjusting the chain If the Red Zone 6 on the label aligns with the Arrow Mark 7 on the chain adjuster plates after the chain has been adjusted to the proper slack the chain is excessively worn and mus...

Page 65: ... ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle Replacement chain Type Endless O ring Size 520 Link 108 Lubrication and Cleaning This vehicle is equipped with seal type chain hence proper care needs to be taken during its cleaning and lubrication Lubricat...

Page 66: ...oseness of the fork bushings 3 Carefully inspect all front and rear suspension fasteners for tightness SIDE STAND Refer to the Safety Precautions on page 45 Check the Side Stand Spring 1 for damage and loss of tension and the side stand assembly for freedom of movement If the side stand is squeaky or stiff clean the pivot area and lubricate the pivot bolt with clean engine oil 1 Side Stand Spring ...

Page 67: ...ort If none is available visit your nearest Honda dealer for this service CBR250RAJ only When removing and installing the wheel be careful not to damage the wheel speed sensor and pulser ring Front Wheel Removal 1 Support the vehicle securely and raise the front wheel off the ground using a safety stand or a hoist 2 Remove the Front Axle Nut 1 3 Loosen the Axle Pinch Bolt 2 4 Remove the Front Axle...

Page 68: ...ng grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Do not depress the brake lever when the wheel is off the vehicle The caliper pistons will be forced out of the cylinders with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary visit your nearest Honda dealer for this ser...

Page 69: ... pushing the rear wheel forward 5 Remove the Rear Axle Shaft 5 side collars and rear wheel from the swingarm Do not depress the brake pedal while the wheel is off the vehicle The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary Visit your nearest Honda dealer for this service 1 Drive Chain Lock Nut ...

Page 70: ...ain page 57 5 Tighten the rear axle nut to the specified torque 88 N m 9 0 kgf m 65 lbf ft When installing the wheel carefully fit the brake disc between the brake pads to avoid damaging the pads After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench is not us...

Page 71: ...ct the pads at each regular maintenance interval page 48 Front Brake CBR250RJ Check the Wear Indicator Grooves 1 in each pad If either pad is worn to the bottom of the grooves replace both pads as a set visit your nearest Honda dealer for this service CBR250RAJ Check the Cutouts 2 in each pad If either pad is worn to the cutout replace both pads as a set Visit your nearest Honda dealer for this se...

Page 72: ... necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance free sealed type If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your Honda dealer or battery manufacturer NOTICE 1 Wear indicator grooves 1 This symbol on the battery means that this product must not be treated as household wa...

Page 73: ...ront seat 1 Make sure the ignition switch is OFF 2 Remove the rear and front seats pages 34 35 3 Remove the Battery Holder 2 by removing the Bolt 3 4 Disconnect the Negative Terminal Lead 4 from the battery first then disconnect the Positive Terminal Lead 5 5 Pull out the battery from the battery box 1 Battery 2 Battery Holder 3 Bolt 4 Negative Terminal Lead 5 Positive Terminal Lead 2 3 4 5 1 Inst...

Page 74: ...rs it usually indicates a short circuit or an overload in the electrical system Visit your nearest Honda dealer for repair NOTICE Fuse Boxes CBR250RAJ The Fuse Boxes 1 are located under the seat The specified fuses are 10 A 30 A 1 Remove the front seat page 35 2 Open the Fuse Box Covers 2 3 Pull out the old fuse If the fuse is blown install a spare fuse The Spare Fuses 3 are located in the fuse bo...

Page 75: ...cover and install the seats 1 Fuse Box Cover 2 Spare Fuses Main Fuse The Main Fuse 1 is located on the starter magnetic switch near the battery The specified fuse is 30 A 1 Turn the ignition switch OFF before checking or replacing the fuse to prevent an accidental short circuit 2 Remove the rear and front seats pages 34 35 3 Disconnect the Wire Connector 2 of the starter magnetic switch 4 Pull out...

Page 76: ...1 B A BULB REPLACEMENT Refer to the Safety Precautions on page 45 The light bulb becomes very hot while the light is ON and remains hot for a while after it is turned OFF Be sure to let it cool down before servicing Don t put finger on bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it w...

Page 77: ... and Screw B 4 2 Slightly press the Bulb 5 and turn it counterclockwise 3 Install a new bulb in the reverse order of removal Use only the amber bulb 1 Turn Signal Lens 2 Lens Packing 3 Screw A 4 Screw B 5 Bulb 5 4 3 2 1 Brake Tail Light Bulb 1 Remove the rear seat page 34 2 Turn the Socket 1 counterclockwise and remove it 3 Slightly press the Bulb 2 and turn it counterclockwise 4 Install a new bul...

Page 78: ...s vehicle is equipped with LED Headlight If there is LED which is not turned ON visit your nearest Honda dealer 1 Position Light C 2 High Beam B 3 Low Beam A B A C C License Light Bulb 1 Remove the License Light Cover 1 by removing the Screws 2 2 Pull out the Bulb 3 without turning 3 Install a new bulb in the reverse order of removal 1 License Light Cover 2 Screws 3 Bulb 1 2 3 ...

Page 79: ... cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep brake fluid or chemical solvents off the vehicle They will damage the plastic and painted surfaces The inside of the headlight lens may be clouded immediately after washing the vehicle Moisture condensation inside the headlight lens will disappea...

Page 80: ...ad surface freezing prevention medicine which a road was sprayed with in winter and the seawater becomes the cause which rust occurs in Wash your vehicle by the following point after it runs through such a place 1 Clean the vehicle using cool water page 73 Do not use warm water This worsens the effect of the salt 2 Dry the vehicle and the surface of the metal is protected with the wax STORAGE GUID...

Page 81: ...stribute the oil Reinstall the spark plug and spark plug cap 5 Remove the battery Store in an area protected from freezing temperatures and direct sunlight 6 Wash and dry the vehicle Wax all painted surfaces Coat chrome with rust inhibiting oil 7 Lubricate the drive chain page 59 8 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 9 Cov...

Page 82: ...After disassembly 1 8 L 1 9 US qt 1 6 lmp qt Fuel tank 13 0 L 3 43 US gal 2 86 lmp gal Cooling system capacity Full 1 1 L 1 2 US qt 1 0 lmp qt Exchange 0 79 L 0 83 US qt 0 81 lmp qt Passenger capacity Rider and one pillion rider Maximum weight capacity 180 Kg 397 lbs ENGINE Bore and stroke 76 0 x 55 0 mm 2 99 x 2 17 in Compression ratio 10 7 1 Displacement 249 6 cm3 15 23 CU in Spark plug NGK SIMR...

Page 83: ...ze rear 140 70 17M C 66S Suspension Front Telescopic Fork Rear Pro link Turning radius 2 64 m FUEL SYSTEM Type Fi Fuel Injection POWER TRANSMISSION Primary reduction 2 808 Gear ratio 1st 3 333 2nd 2 117 3rd 1 571 4th 1 304 5th 1 115 6th 0 962 Final reduction 2 714 ELECTRICAL Battery 12V 6Ah MF Maintenance Free Generator 0 29 kW 5 000 min 1 rpm ...

Page 84: ...ooling fan drive temp 980 C Water Pump Type Centrifugal LIGHTS Head light LED Tail light 5W Stop light 21W License plate lamp 5W Turn signal light Front 21Wx2 Rear 21Wx2 Position light LED Speedometer lights LED Tachometer lamp LED Neutral indicator 1 7 W Turn signal indicator LED High beam indicator LED Temp indicator LED FUSE Main fuse 30A Other fuse 10A ...

Page 85: ...icable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace them though their dealers will give full assistance in preferring such claims on their manufacturers HMSI undertake no liability in t...

Page 86: ...al maintenance operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMSI does not warrant normal wear and tear items like Brake Pad Brake Disc Clutch Disc Chain Chain Sprocket Wheel Rim in case of misalignment and bent Bushes Fasteners Shims Washers and Electrical Items like Bulbs Rubber and Plastic Components like Grommets O Rings Bellows as well as ...

Page 87: ...have not been operated or maintained in accordance with instructions mentioned in the Owner s Manual 16 The vehicles used for any competition or race and or for attempting to set up any kind of record HMSI reserves the right to make any changes in design or to add any improvement on the vehicle at any time without incurring any obligations to install the same on a vehicle previously supplied and s...

Page 88: ... wheeler the emission warranty period is 30 000 kms or 3 years whichever is earlier 3 Warranty claim for the components under Emission warranty will be admitted for a prima facie examination in the event of failure of the vehicle to meet the emission standard as specified in sub rule 2 of Rule No 115 of the Central Motor vehicle Rules 4 The warranty claim will be accepted only after the examinatio...

Page 89: ...uring such repairs or replacement of parts 9 All the parts removed for replacement under warranty will be the property of the manufacturer 10 The manufacturer will not be responsible for the cost of transportation of the vehicle to the nearest Authorized Service center or any loss due to non availability of the vehicle during the period of lodging of a warranty claim and examination by the manufac...

Page 90: ...Produces valid certificate of insurance and RTO registration 14 Conditions under which warranty is not applicable A valid Pollution Under Control certificate as described in customer obligation D 6 above is not produced A vehicle which is not serviced by Authorized service center as per the service schedule described in the maintenance chart given in the Owner s Manual A vehicle which has been sub...

Page 91: ... in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule 2 of rule 115 of CMVR It does not cover any other performance of these parts or routine test and consequent maintenance or adjustments to establish compliance to the in use emission standard as applicable to the state in ...