Honda FL6555, Operator'S Manual

Page 1: ...I D l 0 0 c c OPERATOR S MANUAL FRONT LOADER MODEL FL6555 FOR HONDA H6522 A4 COMPACT TRACTOR 1 L I I I I I I I...

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Page 3: ...afety messages in this manual and on the front loader Please read these messages carefully A safety message alerts you to potential hazards that could hurt you or others Each safety message is precede...

Page 4: ...14 Sub frame installation and removal 15 Hydraulic valve package installation 19 Loader assembly installation 21 Start up procedures 22 Pre Delivery checklist 24 OPERATION 25 Loader subframe installe...

Page 5: ...ptional at extra cost The manufacturer reserves the right to redesign and change the machine as may be necessary without notification Illustrations used in this manual may not show all safety equipmen...

Page 6: ...not been modified or structurally damaged Always wear sturdy shoes and avoid wearing bulky or loose clothing while operating the tractor or the front loader Never operate the tractor or the front loa...

Page 7: ...ics and controls Do not operate the tractor or the loader until you are sure the area in front and behind is clear of people and pets Sudden stops of the tractor and loader during operation could caus...

Page 8: ...ge When descending a slope disengaging the clutch or shifting to neutral can cause loss of control that may result in severe personal injury Never use individual brakes during front loader operation U...

Page 9: ...y moving the hydraulic control lever through all positions with the engine off Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury I...

Page 10: ...mi FRONTLOADER l lFl LINKAGE MUSTBE REAAIUSTEDTOPREVEMDAMAGETO lHEuFfh lEcwmM RfFER TO OPERATOR S MANUAL FOR AAJusrMENr oNs TRACTOR TIP OVER CAN U t lOUS INJURY 0 Addrecommended wlwel ballast and or c...

Page 11: ...SHIPPING INVENTORY SHIPPING INVENTORY MAJOR COMPONENTS 1 SUB FRAME ASSEMBLY 2 LOADER BOOM ASSEMBLY w stand 3 LOADER BUCKET ASSEMBLY 9...

Page 12: ...BOLT SACK 2 SWINGING HINGE ASSEMBLY 24 50 13 hex nut 1 REAR MOUNT ASSEMBLY RH 38 50 flat washer 2 50 flat washer wide 1 REAR MOUNT ASSEMBLY LH 2 SPACER PLATE 44 50 lock washer 1 REAR RAIL ASSEMBLY RH...

Page 13: ...ricted operation at the rated load TIRE TYPES Agricultural Recommended Turf High Flotation TIRE INFLATION AG TIRES TURF TIRES HIGHFLOAT Front 30 psi 22 psi 16psi Rear 20 psi 20 psi 28 psi Rear tires m...

Page 14: ...4 6in Clearance with Bucket Dumped 1516mm 59 7 in Reach at Maximum Height 691mm 27 2in Maximum Dump Angle 36 Reach with Attachment on Ground 1183mm 46 5in Attachment Rollback Angler 21 Digging Depth b...

Page 15: ...erates from the tractor hydraulic system Reference to LH or RH is as viewed from the operator s seat A pipe thread sealant must be used on all pipe threads All hardware required for mounting is suppli...

Page 16: ...ecified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners TORQUE SPECIFICATIONS METRIC Proper torque for Metric fasteners used on Honda equipment Recomme...

Page 17: ...lts 5 Loosely install two 12mm x 55mm capscrews l 2 lockwashers and l 2 flatwashers in the holes immediately forward of the guide bolts on each side Remove the guide bolts installed in step 4 above WI...

Page 18: ...55 foot pounds 7 5 Kgm 8 Place loader Bracket under tractor as shown 9 Remove the two each side loosely installed 12mm x 55mm bolts installed in step 5 Using two people one each side raise the Loader...

Page 19: ...the slotted holes each side with the slotted holes in the Loader Bracket Loosely install from inside to outside a l 2 13 x 2 capscrew with l 2 flatwasher Loosely retain the capscrews each side with l...

Page 20: ...x 2 capscrew with l 2 flatwasher Loosely retain each capscrew with a l 2 lockwasher and l 2 13 hex nut 15 Torque bolts and nuts in the following order a Tighten the six l 2 nuts three each side on th...

Page 21: ...nstructions included with valve 2 Ensure the orifice plate is installed in the hydraulic valve as illustrated 3 Position the hydraulicvalve assembly onto the valve stand and secure using two l 4 20 he...

Page 22: ...Attach two 18 hydraulic hoses and two 20 hydraulic hoses between loader hydraulic valve and steel hydraulic tubes as indicated Note Two 20 hoses install between R H ports and two upper steel tubes No...

Page 23: ...into loader mounts 4 Close sub frame hinges and secure by torquing nuts to 75 foot pounds 102 N l m 5 Check all pivot points to ensure retaining hardware is in place 6 Route the two 38 hoses on the in...

Page 24: ...mes to seat in cylinder components Inspect all hydraulic connections for evidence of leaks Check hydraulic hose routings to ensure adequate clearances exist between hoses and adjacent components 22 19...

Page 25: ...he loader if the fittings are leaking or if the hoses are damaged m A Operate the loader from the tractor seat only A w Accidental movement of control lever or leak in hydraulic system could cause mai...

Page 26: ...specified torque value Inspect and if necessary lubricate all lubrication points Make sure all fittings are in place and taking grease properly Ins ect all hydraulic hoses lines and fittings to make s...

Page 27: ...a job safely is in question Don t try it Don t hurry the learning process or take the unit for granted Ease into it and become familiar with your new loader and tractor When lowering a heavy load eas...

Page 28: ...e bucket is loaded with material Scraping When scraping the Float position should be utilized to maintain the bucket firmly on the ground and at the same time allow the bucket to follow ground contour...

Page 29: ...bucket begins to fill with material gradually roll the bucket back and raise the loader to increase fill capacity This procedure also results in the material being removed in layers from the top for m...

Page 30: ...Maketurnsslowly and usethetractorbrakescautiously A fullbucket intheraisedpositionaltersthecenterofgrav ity locationof the unit and increasesthe pos sibility ofmishaps l Do not liftor carry personnel...

Page 31: ...ift rod as shown With three point hitch installed without three point hitch 3 Follow the normal mower installation in mower operator s manual up to the point of raising the deck LOADER 0 2in SUB FRAME...

Page 32: ...NOTE NOTE 30...

Page 33: ...to position bucket cutting edge on the ground and shut tractor off Place parking leg in Park position on the boom and secure with pin Start tractor raise loader and fully retract bucket Lowerthe loade...

Page 34: ...ractor slowly until the loader front crosstube is just clear of the Front Mount Observe the hydraulic hoses valve tubelines to ensure they are not caught or stretched during this operation Shift the l...

Page 35: ...d the tractor or loader Remove sub frame if required for other attachments See sub frame installation removal section Beginning of SeaSOn Thoroughly clean the loader of all accumulated dirt and grease...

Page 36: ...into the tractor front mount Note Activate the bucket cylinders and lift cylinders as required to align the loader crosstube front mount and tractor front mount Shift the loader control valve into the...

Page 37: ...sure to the system be sure all connections are tight and that lines pipes and hoses are not damaged Fluid escaping from a very small hole can be almost invisible Use a piece of cardboard or wood rathe...

Page 38: ...Rod Packing Sets should be reset after 10 Hours of operation See Cylinder Assembly Maintenance Section Pivot Pin Clips Subframe Hinge Clamping Bolts Loader Mount Hardware Check Lubricate Check for le...

Page 39: ...s are Install a plug in base end port of cylinders and disconnected to prevent contamination pop out rod packing set by applying air pressure to the rod end port of cylinders It is recommended that al...

Page 40: ...tings and replace if damaged Inspect cylinder packing guides and piston Replace any components that exhibit excessive wear or damage Cylinder Assembly Clean and dry all cylinder components thoroughly...

Page 41: ...ct from Sub frame Rod End Bucket Cylinder Test Disconnect from bucket rod end During tests the system relief valve governing maximum pressure to the loader Support the cylinders to prevent excessive c...

Page 42: ...cted position and tractor shut off disconnect the hydraulic lines from the base end port of cylinders Route a hydraulic hose from the cylinder base end ports to a container to catch oil during leakage...

Page 43: ...SERVICE Hydraulic Valve 41...

Page 44: ...oppet Wash free of contaminate and check for free movement of poppet with valve body Replace the poppet if damaged Reassemble in reverse order after valve body is clean and drav Valve Spools Prior to...

Page 45: ...il and carefully install in valve body Extreme care must be taken during valve spool installations to ensure 0 rings are not damaged Float valve spool is installed in valve body adjacent to return por...

Page 46: ...ract bucket cylinders and hold in this position to obtain hydraulic system relief pressure Observe pressure reading on test gauge NOTICE1 Do not maintain hydraulic system at relief pressure for more t...

Page 47: ...supplied from hydraulic pump Control valve linkage broken Quick disconnect coupler s are not fully connected or Flow check Hydraulic hose or tubeline blockage Cylinder piston assembly defective not s...

Page 48: ...cifications Control valve leaking internally Bypassing fluid within valve Inadequate hydraulic pump capacity CORRECTION Check replenish hydraulic fluid Allow hydraulic system to warm up to operating t...

Page 49: ...ceeds specified loader capacity Relief valve setting below specifications Hydraulic hose tubeline or quick disconnect coupler restriction Check relief valve setting as described under relief valve tes...

Page 50: ...connection Defective hydraulic hose tubeline adaptor fitting or adaptor fitting 0 ring Control valve 0 rings defective Control valve spool or body damaged or worn Cylinder rod packing set leakage CORR...

Page 51: ...ration practices Excessive down pressure placed on bucket when being used on hard abrasive surfaces Bucket wear pads worn Excessive loading on individual tine s CORRECTION Allow hydraulic fluid to war...

Page 52: ...nder Retract 2 Bucket Cylinder Extend 3 Lift Cylinder Extend 4 Lift Cylinder Retract Quick Disconnect Coupler LH I Bucket Cylinders I I r Lift Cylinders LH Tractor Hydraulic Pump Loader Control Valve...

Page 53: ...R CONTROL REF DESCRIPTION REQ D r KIT lever single control 1 HANDLE 1 2 KNO B 3 JAMNUT 1 4 HANDLE ADAPTER 5 R DEND 1 I 1 6 RODEND 2 7 BOL T a SPACER 2 9 CAP SCREW 3 10 BRACKET Assy 1 11 CAPSCREW 2 12...

Page 54: ...KET 2 18 LOAD CHECK SPRING 1 4 WASHER 3 19 LOAD CHECK POPPET 1 5 CAPSCREW 4 20 STEELBALL 6 COVER 1 21 BALLRETAINER 1 7 SCREW 1 22 RELIEF SPRING 1 a SPACER 1 23 ADJUSTMENT SCREW 1 9 SPRING 1 24 JAMNUT...

Page 55: ...PARTS LIST VALVE HYDRAULICS I REF DESCRIPTION 1 REQ D 2 20 HYDRAULIC ii i 2 18 HYDRAULIC HOSE 3 38 HYDRAULlCHOSE 4 DUSTPLUG ASSEMBLY 5 1 DUST CAP ASSEMBLY 6 1 QUICK DISCONNECT ASS B 1 53...

Page 56: ...bucket cylinder l 4 x 20 inch 2 4 HOSE ASSEMBLY boom lower l 4 x 38 inch 2 5 HOSE ASSEMBLY boom raise l 4 x 23 inch 2 CONNECTOR short 906 18 flared x 9116 18 0 ring boss not shown 6 a O ring 15 32idx5...

Page 57: ...cylinder 1 4 FITTING grease 1 5 NUT hex lock 3 4 in NF 1 6 END piston 1 7 0 RlNG piston rod 1 9 10 12 13 14 15 16 17 ia SEAL piston 1 PISTON cylinder 1 WIRE retaining 1 GUIDE packing male 1 GUIDE pac...

Page 58: ...cylinder 1 4 FITTING grease 1 5 NUT hex lock 3 4 in NF 1 6 END piston 1 7 0 RING piston rod 1 a RING wear piston 2 9 SEAL piston 1 10 PISTON cylinder 1 12 WIRE retaining l 13 GUIDE packing male l 14 G...

Page 59: ...LIST PARKING LEG REF DESCRIPTION REQ D 1 LEG parking l 2 PIN heading l 2 x 3 inch Grade 1 l 3 PIN hair 2 BUCKET LEVEL INDICATOR INDICATOR AlTACHMENT bucket level 7 TUBE level indicator l a ROD indicat...

Page 60: ...F DESCRIPTION QTY 1 2 3 4 9 0 1 2 3 4 9 0 1 2 3 4 5 BOOM assembly 1 GREASE fitting 4 CLAMP a NUT 8 HINGE assembly 2 CARRIAGE BOLT 2 LOCWASHER 2 NUT 2 PIN 2 CLIP 2 PIN l PIN 3 PIN 7 CLIP 12 BUCKET cyli...

Page 61: ...PARTS LIST LOADER SUB FRAME REF DESCRIPTION QTY 1 SPACER 2 2 FRONT BRi E 1 3 LOADER BRACKET 1 4 SlDEFiAlL R 1 5 SlDERAlL L 1 6 REAR BRACKET R 1 7 REAR BRACKET L 1 59...

Page 62: ...ling large objects are available from agricultural suppliers 6 IMPROPER SERVICING CAN CAUSE SERIOUS INJURY OR DEATH 0 kforo swvlclng of adiusfment tower loo r to the ground ond shut off onaIm l R ti w...

Page 63: ...to your satisfaction contact the Power Equipment Customer Service Department of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Service Department Duluth Georgia 3013...

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