Honda Fourtrax TRX 250TM, Owner'S Manual

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Page 3: ...Honda TRX250TM FOURTRAX OWNER S MANUAL ...

Page 4: ...k in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and both an in depth table of contents and an index at the back of the ...

Page 5: ...oduction Introduction If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction Happy riding ...

Page 6: ... important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV You must use your own good judgment Y...

Page 7: ...ou don t follow instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety Precautions such as ATV Safety how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully ...

Page 8: ...t safety information you should know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various controls and features The importance of wearing a helmet and other protective gear how to make sure you and your ATV are ready to ride and important information about loading How to start and stop the engin...

Page 9: ...egular maintenance what you need to know before servicing your Honda an owner maintenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat tyre your engine won t start etc ID numbers technical specifications and other technical facts Sequential listing of topi...

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Page 11: ...most important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safety Information Safety Labels 2 5 ...

Page 12: ... few that we consider to be most important The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Your ATV is designed for one person only There are no handholds footrests or seat for a second person so never carry a passenger A passenger could interfere with your ability to move around to maintain your balance and control of the ATV It s a pro...

Page 13: ... you need to cross a paved or public road get off and walk your ATV across The terrain can present a variety of challenges when you ride off road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other ATVs take time to become familiar with how this ATV works a...

Page 14: ...make good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your ATV properly maintained and in safe riding condition Having a breakdown can be difficult especially...

Page 15: ...parts of the vehicle If a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with several labels containing important safety information Anyone who rides the vehicle should read and understand this information before riding ...

Page 16: ...Engine net power Machine mass 6 Safety Labels ATV Safety ...

Page 17: ...7 Safety Labels ATV Safety ...

Page 18: ...8 ATV Safety ...

Page 19: ...r while riding your ATV The items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Component Locations Indicators Displays Multi function Display Odometer Tripmeter Hourmeter Digital Clock 11 14 17 18 18 19 20 ...

Page 20: ...rt Button Engine Stop Switch Headlight Switch Headlight Dimmer Switch Horn Button Recoil Starter Throttle Lever Front Brake Lever Rear Brake Pedal Parking Brake Flag Pole Bracket Trailer Hitch Reverse Selector Knob Rear Brake Lever Parking Brake Lever 21 21 22 23 24 24 25 25 25 26 27 28 29 29 29 30 31 32 ...

Page 21: ...p switch choke knob reverse selector knob headlight dimmer switch rear brake lever parking brake lever ignition switch throttle lever front brake lever parking brake lock lever horn button 11 Instruments Controls Operation Component Locations ...

Page 22: ...front cargo rack flag pole bracket rear brake pedal 12 Instruments Controls Operation Component Locations ...

Page 23: ...fuel valve trailer hitch recoil starter rear cargo rack shift lever seat lock lever 13 Instruments Controls Operation Component Locations ...

Page 24: ... Check The indicators and displays on your ATV keep you informed alert you to possible problems and make your riding safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages Lamp Check This indicator is identified in the table on page with the words The high oil temperature indicator comes on when you turn the ignition switch ON so you can ch...

Page 25: ...tal display is functioning properly The displays are identified in the table on page with the words If any part of these displays does not come on when it should have your Honda dealer check for problems When applicable the reverse or neutral indicators come on when you turn the ignition switch ON and remain on until you shift out of reverse or neutral If one of these indicators does not come on w...

Page 26: ...ts display of the hourmeter or digital clock pages Advances the hour displayed by the digital clock page Lights when the transmission is in reverse page The display includes the following functions page Lights when engine oil temperature is high enough to adversely affect the service life of the engine If the high oil temperature indicator comes on while you are riding immediately bring the vehicl...

Page 27: ... clock select button 11 odometer tripmeter select button 4 high oil temperature indicator 5 speedometer 6 odomete tripmeter 17 Multi function Display Indicators Displays Instruments Controls The multi function display includes the following functions The digital clock and tripmeter will reset if the battery is disconnected 1 Speedometer Odometer Tripmeter Digital clock Hourmeter ...

Page 28: ...le the ignition is ON To change the display from odometer to tripmeter press and release the Odometer Tripmeter select button To reset the tripmeter to zero press the Odometer Tripmeter select button and hold it in for at least 2 seconds When selected the odometer registers total distance traveled in kilometers while the ignition is ON To change the display from tripmeter to odometer press and rel...

Page 29: ... When selected the hourmeter shows accumulated hours while the ignition is ON The hourmeter provides accurate service period information for initial and regular maintenance To change the display from the digital clock to the hourmeter press and release the hourmeter digital clock select button The hourmeter mark will appear 1 2 3 ...

Page 30: ...nd release the hour select button To advance the hour display automatically press and hold the hour select button After 2 seconds the hour display will begin advancing Release the button when the display reaches the desired hour To advance the minute display one unit at a time press and release the minute select button To advance the minute display automatically press and hold the minute select bu...

Page 31: ...ueling Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete information about fueling your ATV see page The three way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor The manual fuel valve is located on the left side of the f...

Page 32: ...LEFT HANDLEBAR 1 A A 1 choke knob C C A fully ON B halfway position C fully OFF B B 22 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 1 55 ...

Page 33: ...F ON 1 ignition switch 1 ON OFF CENTER OF HANDLEBAR Function Key Position 23 Ignition Switch Instruments Controls Controls Features The ignition switch is used for starting and stopping the engine page Insert the key and turn it to the right for the ON position 54 1 ...

Page 34: ...starter motor will operate even if the engine stop switch is in the OFF position when the start button is pushed The engine stop switch is used to stop the engine in an emergency To operate slide the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the igni...

Page 35: ...ton Controls Features Instruments Controls The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam The headlight switch is used to turn the headlight ON or OFF To operate turn the switch to ON or OFF Press the horn button to sound the horn 1 2 3 ...

Page 36: ... 1 1 recoil starter LEFT SIDE 26 Recoil Starter Controls Features Instruments Controls Using the Recoil Starter The recoil starter is used to start the engine when the battery is low See page 1 59 ...

Page 37: ...tures Instruments Controls The throttle controls engine rpm speed To increase engine rpm press the throttle lever with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb 1 ...

Page 38: ...ols Riding in Reverse The reverse selector knob located on the rear brake lever parking brake lever is used to shift into reverse To operate with your ATV stopped and the transmission in neutral make sure the neutral indicator lights push in the knob squeeze the rear brake lever parking brake lever then depress the shift lever See page 1 62 2 ...

Page 39: ...r ATV To operate pull the lever For information on braking techniques see page The rear brake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page 64 64 64 ...

Page 40: ...lying the parking brake When using the parking brake be sure to turn the ignition switch OFF to avoid discharging the battery The lock lever on the rear brake lever parking brake lever allows it to be used as a parking brake To operate first squeeze the rear brake lever parking brake lever using your left hand and then lock it with the lock lever using your right hand See page 1 78 2 ...

Page 41: ...atures Instruments Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding 1 ...

Page 42: ...trailer hitch is located on the rear axle housing To use the hitch you ll need a proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operational guidelines see page 2 1 43 ...

Page 43: ...and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride Protective Apparel Rider Training Age Recommendation No Passengers No Alcohol or Drugs Is Your ATV Ready to Ride Pre ride Inspection Load Limits Guidelines Loading Load Limits Loading Guidelines Accessories Modifications Accessories Modifications 34 34...

Page 44: ... that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Helmets and Eye Protection Your helmet is your most important piece of riding gear b...

Page 45: ...et and long pants 35 Are You Ready to Ride Before Riding Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Riding pants with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector An open face helmet of...

Page 46: ...lls learned in the course and the operating techniques described in the owner s manual 36 Rider Training Are You Ready to Ride Before Riding Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a safe area to build your skills Do not ride in rough terrain until you get acc...

Page 47: ... cause a crash and you or your passenger could be injured or killed Never carry a passenger on this ATV 37 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended age for this ATV model is 16 For safety never let children under 16 years old operate this vehicle This ATV is designed as an operator only vehicle The long seat is designed to allow the rider to chan...

Page 48: ...sume alcohol or drugs before or while operating this ATV 38 No Alcohol or Drugs Are You Ready to Ride Before Riding Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your ability to operate an ATV safely Likewise drugs even if prescribed by a physician can be dangerous while operating an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medica...

Page 49: ...hicle until it has been inspected by your Honda dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV Check the level and add oil if needed page Check for leaks Check the level and add fuel page if needed Also make sure the fuel fill cap is securely fastened Check for leaks Before each ride it s important to inspect your ATV and make sure a...

Page 50: ...ove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Check for deposits in the drain tube If necessary clean the tube page and check the air cleaner housing Walk around your ATV and look for anything that appears unusual such as a leak or loose cable Check the cable housings for wear Check the fittings for looseness Replace or ti...

Page 51: ...r brake levers and step on the rear brake pedal to check that the controls operate normally Check for proper freeplay pages Make sure there is no brake fluid leakage Check the freeplay and adjust if needed page Make sure the lever operates smoothly without sticking Check for proper function page Check for proper function page Check that the wheels turn properly as you steer the handlebar Move the ...

Page 52: ...terfere with your balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessories or making modifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific informat...

Page 53: ...limits apply to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits includes the weight of the rider all cargo and accessories Tongue weight can be measured with an ordinary bathroom scale Place the scale under the tongue using either a tongue jack or other support to keep the trailer level Weigh...

Page 54: ... by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the edges of either the front or rear racks Make sure all cargo is secured before riding Balance cargo weight evenly on both sides Never exceed the maximum weight limit When towing a traile...

Page 55: ...y designed and tested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with...

Page 56: ... equipment or modify your ATV in any way that would change its design or operation Such changes could seriously impair your ATV s handling stability and braking making it unsafe to ride Removing or modifying your lights exhaust system emission control system or other equipment can also make your ATV illegal ...

Page 57: ... and service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page cont d Safe Riding Precautions Off road Use Only Keep Hands and Feet on Controls Control Speed Use Care on Unfamiliar or Rough Terrain Do Not Perform Stunts Starting Stopping the Engine Preparation Starting Procedure Flooded Engine How to Stop the Engine Using the Re...

Page 58: ...ic Operation Riding Braking Riding Your ATV Making Turns Skidding or Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes Riding Over Obstacles Riding Through Water Parking 64 66 66 68 69 73 74 76 77 78 ...

Page 59: ...1 and the section beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight When riding off road also remember to always obey local off road riding laws and regulations Obtain permission to ride on private property Avoid posted areas and ob...

Page 60: ...d Feet on Controls Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate ATVs on public streets roads and highways Always keep both hands on the handlebars and both feet ...

Page 61: ...e terrain visibility and other operating conditions and your experience 1 foot peg 1 51 Control Speed Safe Riding Precautions Basic Operation Riding Riding at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your vehicle the terrain visibility and other operating conditions plus your own skills and experience ...

Page 62: ...terrain Always be alert to changing terrain conditions when operating the ATV 52 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area always check the terrain thoroughly Don t ride fast on unfamiliar terrain or when visibility is limited It s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react ...

Page 63: ... on these kinds of terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 53 Do Not Perform Stunts Safe Riding Precautions Basic Operation Riding You should always operate your ATV in a safe and reasonable manner When riding always keep all four wheels on the ground Never ride...

Page 64: ...ch as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Before starting select a level surface and lock the parking brake page The transmission is in neutral and the neutral indicator is ON The engine stop switch is set to RUN The high oil temperature indicator should go off a few seconds after the engine sta...

Page 65: ...r will operate only when the transmission is in neutral Normal Air Temperature 10 35 C 50 95 F Pull the choke knob up all the way to fully ON position if the engine is cold cont d With the throttle slightly open press the start button Pressing the electric start button for more than 5 seconds at a time may cause the starter to overheat and damage the starter Release the start button for approximat...

Page 66: ...perature 35 C 95 F or above Do not use the choke Immediately after the engine starts push the choke knob down to the halfway position Warm up the engine by opening and closing the throttle slightly After the engine has warmed up push the choke knob down all the way to fully OFF With the throttle slightly open press the start button 3 4 5 6 1 2 1 B C ...

Page 67: ...htly When the engine begins to run slightly rough push the choke knob down to the halfway position Continue warming up the engine until it runs smoothly and responds to the throttle then push the choke knob down all the way to fully OFF If idling is unstable open the throttle slightly Do not race the engine during the warm up period Racing a cold engine wastes fuel and increases engine wear If the...

Page 68: ... refer to page Normal Engine Stop The engine stop switch should normally remain in the RUN position even when the engine is OFF Emergency Engine Stop Repeat the starting procedure but don t use the choke Press the start button for 5 seconds or operate the recoil starter several times To stop the engine make sure the transmission is in neutral by checking that the neutral indicator light is on then...

Page 69: ...After the engine starts allow the starter grip to return slowly Pull the recoil starter grip straight out so that the cord does not touch the side cover Repeated contact with the side cover can damage the starter cord If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer When the engine cannot be started even if the battery is charged see your Honda dea...

Page 70: ... full stroke To select reverse use the reverse selector knob page After starting the engine and letting it warm up follow these procedures With the transmission in neutral release the parking brake but continue squeezing the rear brake lever The shift lever is located near the left footpeg One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting s...

Page 71: ... rpm Avoid downshifting to help slow your ATV when engine rpm is high Downshifting when engine speed is near its allowable maximum may over rev the engine and possibly cause damage To prevent transmission damage do not coast or tow the ATV for long distances with the engine off With the throttle closed raise the shift lever one full stroke to shift into 1st first gear Release the rear brake lever ...

Page 72: ...iding Riding in Reverse Your ATV may be equipped with a reverse speed limiter which helps the vehicle to maintain a safe speed while riding in reverse gear If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed Bring the vehicle to a complete stop then make sure the transmission is in neutral Be sure there are no obstacles or people in the way W...

Page 73: ...ng in reverse gear 63 Riding in Reverse Basic Operation Riding Release the rear brake lever parking brake lever Open the throttle gradually and ride slowly Do not open the throttle suddenly or make abrupt turns To shift out of reverse and into neutral raise the shift lever one stroke To stop close the throttle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake ...

Page 74: ... Applying the brakes too hard may cause the wheels to lock and slide reducing control of your ATV If this happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently When possible reduce your speed or complete braking before entering a turn Avoid braking or closing the throttle quickly while turning Either action may cause one or more wheels...

Page 75: ...e engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes reducing effectiveness For information on how to apply the brakes in various riding situations see the following section ...

Page 76: ... in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 66 Making Turns Riding Your ATV Basic Operation Riding Learn how to turn your ATV properly Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns ...

Page 77: ...erating from a full stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn on level ground Steer the handlebar and lean your body toward the inside of the turn Leaning helps balance the vehicle and...

Page 78: ...V Basic Operation Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid...

Page 79: ...ding The ATV s ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own limitations You may then proceed to ride on more difficult terrain However you must be able to decide which hills or hazards might cause the ATV to overturn Avoid excessively steep hills When climbing...

Page 80: ...u start up any hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill ...

Page 81: ...f the ATV while you continue holding the brakes Shift into neutral set the parking brake and turn the engine off Then assess the situation If the ATV starts rolling backwards before you begin braking If the ATV continues sliding backwards After you ve applied the brakes get off and away from the vehicle Keep your weight uphill Carefully apply the front brakes first then carefully apply the rear br...

Page 82: ... have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV What to do after the ATV has stalled or rolled backwards Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever parking brake lever with your right hand Be sure your legs are clear of the wheels Check your footing Slo...

Page 83: ...ownhills shift your weight back 73 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause the vehicle to lean sharply to one side As you approach a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed ...

Page 84: ...ift into a lower gear shift your weight back with your arms extended and braced against the handlebar then go down slowly with the throttle closed Use mainly the rear brake to control speed Avoid using either the front brake or rear brake hard or abruptly when riding down hills Remember braking effectiveness is reduced on any hill with a loose surface Riding on hills or slopes is different from ri...

Page 85: ...of the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain Compared to riding on level ground you may need to shift m...

Page 86: ...s as described in this owner s manual 76 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and other obstacles in the terrain When you approach any obstacle reduce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs ...

Page 87: ...ly the brakes repeatedly until they dry out and operate normally Riding through water can make the brakes less effective than normal and may reduce stopping ability After leaving the water always test both the front and rear brakes Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop Watch out for submerged obstacles and slippery rocks Proceed through the water at...

Page 88: ...cle back and forth to allow shifting the transmission into neutral If rocks or other objects are available you can block the wheels as shown for additional security If the ATV begins to move either while sitting on it or after you dismount find a better parking location Turn the ignition switch OFF and release the brakes While holding the brakes set the parking brake If you must park your ATV on a...

Page 89: ...e for required service and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking good The Importance of Maintenance Maintenance Safety Important Safety Precautions Maintenance Schedule Maintenance Record Maintenance Component Locations Tool Kit Owner s Manual Storage Seat Removal ...

Page 90: ...lug Valves Spark Arrester Brakes Tyres Engine Guard Skid Plates Air Cleaner Engine Throttle Carburetor Choke Cable Knob Engine Idle Speed and Air Fuel Mixture Electrical Battery Appearance Care Clutch System Reverse Lock System Fuel Engine Oil 95 98 105 107 112 114 115 116 117 119 122 123 124 139 145 146 151 ...

Page 91: ...ood maintenance are especially important because your ATV is designed to be ridden over rough off road terrain To help you properly care for your ATV this section of the manual provides a Maintenance Schedule The service intervals in this schedule are based on average riding conditions If your ATV overturns or is involved in a crash be sure your Honda dealer inspects all major parts even if you ar...

Page 92: ...erform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow Howev...

Page 93: ... to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around petrol Use only non flammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your ATV best and is fully equipped to maintain a...

Page 94: ...of performing a given task or need assistance remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it If you decide to do your own maintenance use only Honda Genuine Parts or their equivalents for repair or replacement to ensure the best quality and reliability Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand ...

Page 95: ... require more technical information and tools Consult your Honda dealer In the interest of safety we recommend these items be serviced only by your Honda dealer Service more frequently when riding in dusty areas sand or snow Service more frequently after riding in very wet or muddy conditions Replace every 2 years Replacement requires mechanical skill Should be serviced by your Honda dealer unless...

Page 96: ...OMES FIRST INITIAL ITEMS HOURS MAINT INTERVAL MAINT INITIAL 150km 100mi 20 operating hours or 1 month R REGULAR Every 1000km 600mi 100 operating hours or 12 months R 86 Maintenance Schedule Servicing Your Honda Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace In the interest of safety we recommend these items be serviced onl...

Page 97: ...000 600 100 I I I I I I I C I I 2000 1200 200 I I I I I I I I I C I I I I I Refer to page 105 106 124 126 136 137 124 138 116 145 115 123 FREQUENCY WHICHEVER COMES FIRST REGULAR INITIAL ITEMS HOURS R EVERY 2 YEARS MAINT INTERVAL MAINT 87 Servicing Your Honda Maintenance Schedule In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced by your Hond...

Page 98: ...V to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 150 km 100 mile or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer 150 100 or 20 1 000 600 or 100 2 000 1 2...

Page 99: ...front brake fluid reservoir choke knob fuel fill cap front brake lever rear brake lever parking brake lever throttle lever 89 Servicing Your Honda Maintenance Component Locations ...

Page 100: ...l clutch battery main fuse air cleaner housing drain tube rear brakelight switch brake pedal lever adjusting nut engine oil drain bolt throttle stop screw engine idle speed 90 Servicing Your Honda Maintenance Component Locations ...

Page 101: ...ark plug spark arrester owner s manual gear case oil filler cap gear case oil drain bolt storage compartment tool kit engine oil filler cap dipstick 91 Servicing Your Honda Maintenance Component Locations ...

Page 102: ...mple repairs Any extensive work requiring additional tools should be performed by your Honda dealer The tool kit includes the following items standard Phillips screwdriver screwdriver handle air pressure gauge tool case spark plug wrench To open the compartment unhook the rubber strap The tool kit is stored in the storage compartment below the rear cargo rack 1 2 3 ...

Page 103: ... see page Your ATV provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual in the plastic document bag underside of the seat Be careful not to flood this area when washing your ATV or riding through water The owner s manual and spare fuse should be stored in the plastic document bag 1 94 2 3 4 ...

Page 104: ...moved for air cleaner battery and fuse maintenance Removal Pull the seat lock lever at the left side of the seat Installation Pull the seat up from the rear to remove the studs from the grommets Slide the seat back and up Insert the front prongs into the hooks on the frame and press the studs into the grommets Press down on the seat until it locks 1 2 1 2 83 3 1 6 3 5 4 2 ...

Page 105: ...etrol pumps at service stations normally display the pump octane number For information on the use of see page Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady e...

Page 106: ...l Capacity Refueling Procedure Fuel Servicing Your Honda Safety Precautions Fuel tank capacity including reserve Reserve capacity Refer to on page The tank should be refilled as soon as possible after switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve 83 ...

Page 107: ...ottom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a Honda Genuine replacement part To open the fuel fill cap turn it counterclockwise Pull the breather tube out of the handlebar cover hole After refueling turn the fuel fill cap clockwise until it clicks In...

Page 108: ...e Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page When running in very dusty conditions oil changes should be performed more...

Page 109: ...the recommended oil Do not use oils with graphite or molybdenum additives They may adversely affect clutch operation Motor oils intended for Service SE SF or SG will show this designation on the container Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable o...

Page 110: ...art may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification ...

Page 111: ... dipstick without screwing it in then remove the oil filler cap dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the oil filler cap dipstick Remove the oil filler cap dipstick from the front crankcase cover and wipe it clean Start the engine in a well ventilated area and let it idle for 3 5 minutes Stop the engine and wait 2 3 minute...

Page 112: ... Engine Oil Servicing Your Honda Running the engine with an improper oil level can cause serious engine damage If required add the specified oil into the filler cap hole up to the upper level mark on the oil filler cap dipstick Do not overfill Reinstall the oil filler cap dipstick 5 6 ...

Page 113: ...und remove the oil filler cap dipstick from the front crankcase cover Place an oil drain pan under the crankcase and remove the engine oil drain plug and sealing washer This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer cont d 1 2 83 2 1 1...

Page 114: ...stall the engine oil drain plug and tighten it to the specified torque If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Check that there are no oil leaks Stop the engine and check the oil level Make sure the oil is between the upper and lower level marks on the oil filler cap dipstick If necessary add more oil but do not overfill R...

Page 115: ... gear oil SAE 80 105 Changing Oil Oil Recommendation Gear Case Oil Servicing Your Honda Safety Precautions Refer to on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining 83 ...

Page 116: ... ground Place an oil drain pan under the oil drain plug Remove the oil filler cap and the drain plug After the oil has completely drained reinstall the drain plug and tighten it to the specified torque Fill the gear case with the recommended oil Remove the oil level check bolt Make sure the oil level reaches the oil level check hole Install the oil filler cap and oil level check bolt 1 2 3 4 5 6 7...

Page 117: ...r will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of...

Page 118: ...1 3 2 1 seat lock lever 2 retainer clips UNDER SEAT 108 Cleaning Air Cleaner Servicing Your Honda Remove the seat by pulling the seat lock lever up page Unlatch the retainer clips Remove the air cleaner housing cover 1 1 3 2 3 94 2 ...

Page 119: ...r cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil Unscrew the clamp Remove the air cleaner from the air cleaner body Loosen the screws and remove the air cleaner assembly from the air cleaner housing Pour clean air filter oil over the entire surface of the air cleaner Use both hands to even...

Page 120: ...er on the air cleaner body Apply a thin coat of grease to the sealing surface of the air cleaner assembly Install the clamp Insert the air cleaner assembly into the air cleaner housing Fasten the screws Do not push the dust cover too far into the air cleaner housing If the dust cover is dirty clean it 11 12 13 14 15 1 2 ...

Page 121: ... be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle Remove the drain tube by removing the clip under the air cleaner housing Drain the deposits Reinstall the drain tube securing it with the clip 1 2 3 2 3 1 ...

Page 122: ... Safety Precautions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the sleeve Loosen the lock nut Turn the adjuster to obtain the correct freeplay Slide the rubber sleeve back to expose the throttle cable adjuster Adjustment Check freeplay at the throttle lever Freeplay ...

Page 123: ... from fully open to fully closed in all steering positions If there is a problem see your Honda dealer Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the cable is kinked or chafed have it replaced Check the cables for tension or stress in all steering positions Lubricate the cables with a commercially available cable lubricant to prevent premature we...

Page 124: ...114 Carburetor Choke Cable Knob Servicing Your Honda Safety Precautions Refer to on page Check the condition of the choke cable Check the operation of the choke knob If the cable is damaged or kinked have it replaced by your Honda dealer 1 2 83 2 1 ...

Page 125: ...ion switch is OFF Loosen the lock nut Turn the clutch adjuster counterclockwise until you feel slight resistance Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position After adjustment start the engine and test ride your ATV to be sure the clutch is operating properly If you cannot get proper adjustment or the clutch does not work properly the cable or...

Page 126: ...nda Reverse Lock System Safety Precautions Refer to on page Check the reverse assist lever and cable for loose connections or other damage If the cable is worn or kinked have it replaced by your Honda dealer Other Checks To adjust loosen the lock nut and turn the adjusting nut After adjustment tighten the lock nut securely Check the reverse assist lever freeplay measured at the rear brake lever pa...

Page 127: ...ll for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page If the engine is cold start it and warm it up with 10 minutes of stop and go riding Stop the engine Park your ATV on a firm le...

Page 128: ...crew is available to compensate for air fuel mixture For those who are mechanically proficient and have the necessary tools adjustment procedures are given in the official Honda Shop Manual available from your Honda dealer All others should have this carburetor modification performed by a Honda dealer 2 ...

Page 129: ...ment Servicing Your Honda Spark Plug Using spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plug in the recommended heat range Refer to on page Clean any dirt from around the spark plug base Using a spark plug wrench provided in the tool kit remove the spark plug cont d Disconnect the spark plug cap Take care to avoid damagin...

Page 130: ...de electrode carefully The gap should be Inspect the electrodes and centre porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if available or a wire brush Inspect the spark plug electrodes for wear The centre electrode should have a flat tip and sharp edges and the side electrode should no...

Page 131: ...g washer attached thread the spark plug in by hand to prevent cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Connect the spark plug cap 7 8 a b c 9 3 4...

Page 132: ...lly proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop Manual Otherwise the valves should be adjusted by your Honda dealer Excessive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves Valve clearance should be intake exhaust 83 ...

Page 133: ...while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel Stop the engine and allow the exhaust pipe to cool Remove the bolt Select a well ventilated area free of combustible materials and make sure the exhaust pipe is cool The exhaust system must be periodically purged of accumulated carbon To purge the system 1 2 3 4 5 83 1 ...

Page 134: ...or wear page Worn shoes should be replaced If the shoes are not worn beyond the recommended limit there is probably air in the brake system See your Honda dealer to have the air bled from the system The hydraulic drum brakes front and single mechanical drum brake rear on your ATV dissipate heat generated by the friction of the brake shoes on the drums as the wheels are slowed The recommended brake...

Page 135: ...luid can damage plastic and painted surfaces Handle with care Refer to on page Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible If your inspection indicates a low fluid level have your Honda dealer add the recommended fluid cont d 83 ...

Page 136: ...ntact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by your Honda dealer Make sure there are no fluid leaks ...

Page 137: ... lever RIGHT HANDLEBAR 127 Front Brake Lever Freeplay Shoe Lining Clearance Brakes Servicing Your Honda Measure the distance the brake lever moves before the brakes start to take hold Freeplay measured at the tip of the front brake lever should be cont d 1 1 ...

Page 138: ...Standard Service Limit If the brake lever freeplay is excessive but the linings are not worn beyond the service limit adjust the brake lining clearance If either lining is worn beyond the limit both brake shoes must be replaced by your Honda dealer If the brake lever freeplay and the brake shoe lining thickness are within the recommended limits reinstall the inspection hole plugs seating them into...

Page 139: ... times then release it Raise the front and rear wheels off the ground by placing a support block under the vehicle Beginning with either the left or right front wheel remove the inspection hole plug and line up the hole with one of the brake adjusters Using a screwdriver turn the brake shoe adjuster until the front brake locks cont d 1 2 3 4 1 ...

Page 140: ...he second adjuster and repeat steps through Reinstall the inspection hole plug seating it into the inspection hole as shown Follow steps through to adjust the other front brake Recheck the brake lever freeplay If freeplay is still excessive after adjusting the brake lining clearance there is probably air in the brake system and it must be bled out See your Honda dealer for this service 5 6 7 8 9 3...

Page 141: ...SIDE 131 Rear Brake Pedal Freeplay Brakes Servicing Your Honda Measure the distance the rear brake pedal moves before the brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be If necessary adjust to the specified range Inspection 1 ...

Page 142: ...Turn the brake pedal adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Adjust the freeplay of the rear brake pedal Push the brake arm then check the clearance between the brake arm and the brake arm pin 2 3 4 1 2 ...

Page 143: ...ver 133 Rear Brake Lever Freeplay Brakes Servicing Your Honda If necessary adjust to the specified range Inspection Measure the distance the rear brake lever parking brake lever moves before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 1 ...

Page 144: ...g rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Adjust the freeplay of the rear brake lever parking brake lever Push the brake arm then check the clearance between the brake arm and the brake arm pin Adjust the freeplay of the rear brake lever parking brake lever with the front wheels pointed straight ahead 1 2 4 2 3 ...

Page 145: ...es Servicing Your Honda Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight Make sure that the brake cables brake arm spring parking and fasteners are in good condition ...

Page 146: ...u check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel Replace the brake shoe if the arrow aligns with the reference mark on the brake panel upon full application of the brake If replacement is necessary see your Honda dealer Apply the brake control and check the movement of the arrow on the brake...

Page 147: ... to on page Rear Brake Only Check the operation of the rear brakelight switch at the right side behind the engine from time to time The brakelight should turn on at 15 mm 0 6 in of pedal stroke See page Adjustment is done by turning the adjusting nut Turn the nut in direction if the switch operates too late and in direction if the switch operates too soon 1 2 B A 83 131 ...

Page 148: ...our Honda Safety Precautions Refer to on page Remove the rear brake drain bolt from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your Honda dealer as soon as possible Remove the front brake inspection hole plug Make sure the engine is OFF and the parking brake is set 1 2 3 1 2 83 ...

Page 149: ...ally for off road use they are not immune to punctures Always select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tyres for wear and damage and our recommendations for tyre repair and replacement Refer to on page Properly inflated tyres provide the best combination of handling tread life and riding comfort G...

Page 150: ...n your tyres are cold If you check air pressure when your tyres are warm even if your ATV has only been ridden for a few miles the readings will be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site since changes in altitude can affect air pressure The recommended cold tyre pressures...

Page 151: ...re system found in service stations This will minimize the possibility of tyre damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pressure increase frequently to prevent possible tyre damage from overinflation Refer to on page Whenever you check the tyre pressures you should also look for Bumps or bulges in the side of the tyre o...

Page 152: ...Your Honda Also if you hit a pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tyres for damage Tread Wear For best performance you should replace a tyre before the tread depth at the centre reaches the following limits To check the condition of a tyre tread measure the groove depth in the centre of the tyre or check the wear indicator 1 2 ...

Page 153: ... temporary repairs see page A tyre that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tyre If you have a tyre professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer A permanent repair such as an internal plug patch can be made if a tyre has only a small puncture in the tre...

Page 154: ...e designed to match the performance capabilities of your ATV and provide the best combination of handling braking and comfort It is best to replace all four tyres however if that is not possible you must replace the tyres in pairs front or rear with tyres of the same size and type as the originals Never replace just one tyre When you replace a tyre remember The recommended tyres for your ATV are H...

Page 155: ...engine guard protects the engine crankcase The skid plates protect the frame and rear final gear case Check the guard and plates for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the skid plates replaced if they are cracked or damaged If the plate bolts are loose tighten them securely 1 83 2 ...

Page 156: ...accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see page If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at least disconnect the battery cables n...

Page 157: ...ttery Charging Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle charging it every 30 days see pa...

Page 158: ...our Honda The battery is located in a compartment under the seat Remove the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Release the rings and remove the rubber band Remove the seat page Make sure the ignition switch is OFF Removal 1 2 3 4 5 94 1 2 4 3 ...

Page 159: ...attery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Make sure all bolts and other fasteners are secure After installing the battery check to see i...

Page 160: ...harging may damage the battery We recommend using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat an ATV battery a...

Page 161: ...ucts that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface w...

Page 162: ...es Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Fill a bucket with cool wate...

Page 163: ...pply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake dust Light road grimes Dust and fingerprint smudges ATV condition Recommended Cleaning 153 Spray Cleaning Your ATV Appearance Care Servicing Your Honda Safety Precautions Refer to on page Avoid usi...

Page 164: ...e After washing your ATV consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles or automobiles Apply the polish or wax according to the instructions on the container 83 ...

Page 165: ...t and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride What to Take to the Riding Area What to Take on the Trail Transporting Your Honda Storing Your Honda Preparation for Storage Removal from Storage You the Environment 156 156 157 158 160 161 163 164 ...

Page 166: ...ficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owner s manual Other items you should consider loading on your truck or trailer include a tool kit tyre repair supplies and tools and tyres extra parts control levers cables and spark plugs wire duct tape and rope extra petrol For safety all refueling should be done at a gas...

Page 167: ...u expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 43 ...

Page 168: ... recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol could be a hazard Follow these procedures Set the parking brake and place the transmission in gear Turn the fuel valve OFF 1 2 ...

Page 169: ...vehicle with tie down straps in the areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure 3 4 ...

Page 170: ...ect your ATV and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage ...

Page 171: ... Refer to on page This procedure requires a means for draining and disposing of drained fuel page Fill the fuel tank Make sure the fuel fill cap is properly installed cont d Drain the carburetor into an approved petrol container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is important to assure proper performance after storage Check t...

Page 172: ...nstall the spark plug and spark plug cap With the engine stop switch in the OFF position press the start button several times to crank the engine and distribute the oil Remove the battery and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page once a month Cover your ATV with a porous material Avoid using plastic or similar non ...

Page 173: ...has been stored for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required Install the battery If your ATV has been stored for more than four months change the engine oil page 1 2 3 4 5 83 103 150 39 ...

Page 174: ...ot only increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash ...

Page 175: ...es practical advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If You Have a Flat Tyre If a Fuse Blows If You Crash If You Lose Your Key If the Battery Is Low or Dead If a Component Fails If the High Oil Temperature Indicator Lights 156 166 168 171 174 175 177 178 ...

Page 176: ...t doesn t feel right If you continue riding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail a...

Page 177: ...e time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your ATV is not in safe riding condition Additional recommendations for specific problems follow ...

Page 178: ...y cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your ATV won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter m...

Page 179: ...sion not in neutral Shift into neutral blown fuse Replace with a new fuse of the same rating page battery lead loose Tighten the battery lead Charge the battery page If charging doesn t help see your Honda dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your Honda dealer SYMPTOM POSSIBLE CAUSE WHAT TO DO engine stop switch OFF Turn the engine sto...

Page 180: ...ck the high oil temperature indicator Refer to page See your Honda dealer See your Honda dealer See your Honda dealer See your Honda dealer poor engine performance at altitudes above 1 000 m If applicable switch to the recommended octane petrol page or change your brand of petrol If the problem persists see your Honda dealer pre ignition runs on after ignition switched OFF See your Honda dealer 11...

Page 181: ...e a temporary repair As soon as possible have the tyre permanently repaired by your Honda dealer Any tyre that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we recommend that you carry a tyre pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tyre must be replac...

Page 182: ...e Taking Care of the Unexpected Safety Precautions Refer to on page Park your ATV on a firm level surface Removal Remove the wheel Raise the front or rear wheels off the ground and place a support block under the vehicle Loosen but do not remove the wheel nuts Remove the wheel nuts 83 1 2 3 4 5 1 ...

Page 183: ...ace the wheel rim Hand tighten the wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 1 2 3 2 ...

Page 184: ...dling an oil leak a low oil level or extended operation under adverse conditions If the indicator comes on while you re riding don t ignore it Pull safely to a stop Stop the engine as soon as it s safe to do so and let it cool Check for any restriction of air flow over the engine Check for an oil leak Check the oil level If necessary add the recommended oil page to the upper level mark If you must...

Page 185: ...rcuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check the fuse before looking elsewhere for another possible cause of the problem Replace a blown fuse and check component operation The fuse is located in the battery compartment Recommended Fuse A spare fuse is located in the owner s manual storage area under the seat page 1 9...

Page 186: ...system To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Remove the fuse holder assembly Pull the old fuse out of the fuse holder Push the new fuse into the fuse holder To access the fuse remove the seat page If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Install the fuse holder a...

Page 187: ...y carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent Whe...

Page 188: ...call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you KEY NO Be sure to record your key number at following space You ll need this number to have a duplicate key made 1 ...

Page 189: ...osition Apply the parking brake Turn the ignition switch to the ON position Use the recoil starter page to start the engine Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your ATV s electrical system Bump starting is also not recommended If you can t charge the battery or it appear...

Page 190: ...the damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle cable or other critical component your ATV may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s ...

Page 191: ...tains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Petrol Containing Alcohol 182 184 188 189 190 ...

Page 192: ...ication Technical Information The VIN is stamped on the front of the frame ENGINE NO The VIN engine serial number and key number may be required when ordering replacement parts Record the numbers here for your reference The engine number is stamped on the right crankcase VIN 2 1 ...

Page 193: ...Identification Technical Information The colour code is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR CODE The colour label is attached to the frame under the seat Remove the seat page to check the label 94 1 ...

Page 194: ...fication SE SF or SG Honda 4 stroke oil or an equivalent 175 kg 386 lbs rider all cargo and accessories including reserve after disassembly after draining overall length overall width overall height wheelbase ground clearance fuel recommendation fuel tank capacity fuel tank reserve engine oil capacity engine oil recommendation passenger capacity operator only maximum weight capacity Dimensions Fue...

Page 195: ... 4 dB A Not exceed 0 5 m s 7 7 m s intake exhaust 2 2 displacement bore stroke compression ratio spark plug standard spark plug cold climate primary reduction idle speed valve clearance cold spark plug gap spark plug high speed riding final reduction 5th 4th 3rd 2nd 1st gear ratio reverse final drive Noise level ISO 5131 Vibration on seat EN 1032 ISO 5008 Vibration on handlegrip ISO 5349 2001 EN 7...

Page 196: ...5 W 2 LED LED LED LED 20 0 kPa 2 9 psi 8 caster trail tyre size front tyre pressure front rear cold tyre size rear battery generator headlight brake tail light neutral indicator reverse indicator high oil temperature indicator Chassis Suspension Electrical Lights 186 Specifications Technical Information ...

Page 197: ...2 5 kgf m 18 lbf ft 64 N m 6 5 kgf m 47 lbf ft 12 N m 1 2 kgf m 9 lbf ft main rear final gear case oil drain bolt wheel nuts engine oil drain bolt Torque Specification Fuse 187 Specifications Technical Information ...

Page 198: ...ion Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration and constant rpm operation ...

Page 199: ...s reduce engine performance and increase fuel consumption However the carburetor must be returned to standard factory specifications before riding again at lower altitudes below 1 500 m 5 000 feet Sustained riding at lower altitudes with the lean high altitude setting may cause rough idling stalling or engine damage from overheating A high altitude jet is available to compensate for high altitude ...

Page 200: ...aining alcohol gasohol be sure its octane rating is at least as high as that recommended above Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete Before buying fuel from an unfamiliar station try to find out if the fuel c...

Page 201: ...191 Technical Information ...

Page 202: ...TROLS 1 9 The following presents the contents of each section of your owner s manual Multi function Display Indicators Displays Operation Component Locations Safety Labels Important Safety Information Digital Clock Hourmeter Odometer Tripmeter 2 5 11 14 17 18 18 19 20 ...

Page 203: ...ttle Lever Reverse Selector Knob Rear Brake Pedal Front Brake Lever Parking Brake Flag Pole Bracket Trailer Hitch Are You Ready to Ride Is Your ATV Ready to Ride Protective Apparel Rider Training Age Recommendation No Passengers No Alcohol or Drugs Pre ride Inspection Controls Features Rear Brake Lever Parking Brake Lever 21 21 22 23 24 24 25 25 25 26 27 28 29 29 29 30 31 32 34 34 36 37 37 38 39 3...

Page 204: ...ing Gears Riding in Reverse Braking Riding Your ATV Off road Use Only Keep Hands and Feet on Controls Control Speed Use Care on Unfamiliar or Rough Terrain Do Not Perform Stunts Preparation Starting Procedure Flooded Engine How to Stop the Engine Using the Recoil Starter Making Turns Skidding or Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes 42 42 43 44 45 45 46 4...

Page 205: ...g Over Obstacles Riding Through Water Parking The Importance of Maintenance Maintenance Safety Fluids Filters Gear Case Oil Air Cleaner Important Safety Precautions Maintenance Schedule Maintenance Record Maintenance Component Locations Tool Kit Owner s Manual Storage Seat Removal Fuel Engine Oil 76 77 78 81 82 83 84 88 89 92 93 94 95 98 105 107 ...

Page 206: ...the Riding Area What to Take on the Trail Transporting Your Honda Storing Your Honda Preparation for Storage Removal from Storage You the Environment Throttle Carburetor Choke Cable Knob Clutch System Reverse Lock System Engine Idle Speed and Air Fuel Mixture Spark Plug Valves Spark Arrester 124 139 145 146 151 156 156 157 158 160 161 163 164 112 114 115 116 117 119 122 123 ...

Page 207: ...eral Guidelines If Your Engine Quits or Won t Start If You Have a Flat Tyre If You Lose Your Key If the High Oil Temperature Indicator Lights If a Fuse Blows If You Crash If a Component Fails If the Battery Is Low or Dead Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Petrol Containing Alcohol 166 168 171 174 175 177 178 179 180 182 184 188 189 190 ...

Page 208: ...om 138 fluid 124 front brake lever 29 front brake lever freeplay 127 parking 30 accessories 45 age recommendation 37 air cleaner dust cover 110 filter 107 housing drain tube 111 air pressure gauge 92 tyre 139 altitude high 189 apparel protective 34 appearance care 151 ...

Page 209: ...t limit 43 choke cable 114 knob 22 55 114 cleaning appearance care 151 climbing hills 69 clutch system 115 rear brake lever 29 rear brake lever freeplay 133 rear brake pedal 29 rear brake pedal freeplay 131 shoe lining clearance 129 shoe wear 136 braking 64 break in guidelines 188 button digital clock hourmeter select 17 19 20 horn 25 hour select 17 20 minute select 17 20 odometer tripmeter select...

Page 210: ...ner s manual 93 tool kit 92 component fails 180 controls features 21 crash if you 177 crossing or turning on hills or slopes 75 digital clock 20 digital clock hourmeter select button 19 dimmer switch headlight 25 dipstick 102 display multi function 17 ...

Page 211: ...e oil 105 flag pole bracket 31 flat tyre 171 flooded engine 58 engine flooded 58 guard 145 idle speed 117 number 182 oil 98 pinging 95 starting 54 stop switch 24 stopping 58 won t start 168 environment 164 exhaust system cleaning 40 purge 123 ...

Page 212: ...re adjustment 189 recommendation 95 refueling 96 reserve fuel supply 96 tank capacity 96 valve 21 fuse 175 gap spark plug 120 gasohol 190 gear case oil 105 gear shifting 28 60 headlight dimmer switch 25 headlight switch 25 high altitude carburetor adjustment 189 ...

Page 213: ...tors high oil temperature indicator 16 neutral indicator 16 reverse indicator 16 inspection pre ride 39 hills crossing or turning on slopes 74 riding down hills 73 riding up hills 69 stopping on hills 71 horn button 25 hourmeter 19 hour select button 17 19 20 key lost 178 number 178 kit tool 92 ...

Page 214: ...labels safety 5 lamp check 14 limit weight 43 load limits 43 loading guidelines 44 lubrication engine oil 98 gear case oil 105 maintenance component locations 89 importance 81 precautions 83 record 88 safety 82 schedule 84 ...

Page 215: ...ative for EU market 211 maximum weight limit 43 minute select button 20 modifications 46 multi function display 17 obstacles riding over 76 odometer 18 odometer tripmeter select button 18 oil engine 98 gear case 105 high temperature 17 174 operation component locations 11 owner s manual storage 93 ...

Page 216: ...ning alcohol 190 pinging engine 95 plug spark 119 pre ride inspection 39 problems unexpected 165 protective apparel 34 rear final gear case oil 105 recoil starter 26 removal seat 94 reverse assist cable 116 assist lever 116 gear shifting into 62 indicator 16 riding in 62 selector knob 28 rider training 36 ...

Page 217: ... precautions 83 labels 5 riding precautions 49 schedule maintenance 84 seat removal 94 serial numbers 182 riding basic operations 47 clothing 34 over obstacles 76 precautions 49 preparing for 156 safety 2 safety precautions 49 through water 77 ...

Page 218: ...arrester 123 spark knock 95 spark plug 119 specifications 184 speedometer 16 stalling on a hill 71 start button 24 starting engine 54 troubleshooting 168 stop switch engine 24 stopping engine 58 storage ATV 160 owner s manual 93 switch headlight 25 headlight dimmer 25 ignition 23 ...

Page 219: ...res air pressure 139 flat 171 replacing 144 repairing 143 thread conditions 141 tool kit 92 trailer hitch 32 trailer towing operational guidelines 44 weight limits 43 training rider 36 transporting your ATV 158 tripmeter 18 trouble unexpected 165 troubleshooting starting 168 turning on hills or slopes 74 on level ground 67 ...

Page 220: ...210 Index Index W warning labels 5 washing your ATV 152 water draining from brakes 138 riding through 77 weight limit 43 wheel removal 172 ...

Page 221: ...alst Belgium Honda of South Carolina Mfg Inc 1111 Honda way Timmonsville South Carolina 29161 U S A Authorised Representative for EU Market Manufacturer 211 Manufacturer and Authorised Representative for EU Market Manufacturer and Authorised Representative for EU Market ...

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