Honda Goldwing GL1100 Interstate 1981, Owner'S Manual

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Page 2: ...ss covered areas may be illegal Obey local laws and regulations READ OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words caW 1 il liBfI Indicates a strong possibility of severe personal injury or loss of life if instruc lions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions ore not followed NOTE Gives h...

Page 3: ...n informa tion available at the time of approval or printing HONDA MOTOR CO LTD reserves the right to make changes at any time without notice and without incurring any obligation No parr of this publication may be reproduced without written permission 1981 HONDA GL1100 INTERSTATE OWNER S MANUAL ...

Page 4: ... THE MOTORCYCLE Also for your own and your Honda s sake please read all the written material which came with your new Honda These items include Honda Owner s Identification Card Set up and Predelivery Checklist Honda MOlOrcycle Emission Control System Distributor s Warranty Honda Motorcycle Distributor s Limited Warranty When service is required remember that your Honda dealer knows what it takes ...

Page 5: ...Parking Anti theft Tips Page I 1 2 2 2 5 8 10 10 14 16 38 40 42 43 45 45 46 48 49 51 52 52 SPECIAL PROCEDURES ToolKit Front Wheel Removal Rear Wheel Removal Fuse Replacement MAINTENANCE Maintenance Schedule Maintenance Record Engine Oil Oil Filter Spark Plug Idle Speed Air Cleaner Crankcase Breather Final Drive Oil Clutch Brakes Side Stand Battery CLEANING STORAGE EMISSION CONTROL SYSTEM CONSUMER ...

Page 6: ...arting the Engine 46 Break in 48 Riding 49 Braking 51 Parking _ 52 Anti theft Tips 52 Page SPECIAL PROCEDURES 53 Tool Kit 54 Front Wheel Removal 55 Rear Wheel Removal 58 Fuse Replacement 61 MAINTENANCE 63 Maintenance Schedule 65 Maintenance Record 67 Engine Oil 6g Oil Filter 69 Spark Plug 70 Idle Speed 71 Air Cleaner 72 Crankcase Breather _ 73 Final Drive Oil 74 Clutch 75 Brakes 77 Side Stand 80 B...

Page 7: ...ars and both feet on the footpegs while riding A passenger should hold on to the motorcycle or the operator with both hands and keep both feet on the passenger footpegs SAFE RIDING RULES 1 Always make a pre ride inspection page 45 before you start the engine You may prevent an accident or equip ment damage 2 Many accidents involve inexperienced riders Most states require a special motorcycle ridin...

Page 8: ...haust system becomes very hot during operation and it remains hot after operation Never touch any part of the hot exhaust system Wear clothing that fully covers your legs 3 Do not wear loose clothing which could catch on the control levers footpegs or wheels MODIFICATIONS Modification of the motorcycle or removal of original equipment may render the vehicle unsafe or illegal Obey all federal state...

Page 9: ...o the handlebars front forks or fender Unstable handling or slow steering response may resuJt 6 Do not exceed maximum capacity load of Honda accessories Travel trunk 20 lbs 9 kg Saddlebags 20 lbs 9 kg each side Fairing pockets 5 Ibs 2 kg each side 7 Honda fairing travel trunk and saddle bags are designed for GUIOO and GUIOO INTERSTATE only Do not install them on any other motorcycle 8 Do not store...

Page 10: ...ories which alter your riding position by moving hands or feet away from controls may increase reaction time in an emergency 4 Do not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power at night or in traffic 5 This motorcycle was not designed to pull a sidecar or trailer Handling may be seriously...

Page 11: ...e some degree of self sealing ability if they are punctured and leakage is often very slow Inspect very closely for punctures especially nthe tire is not fully inflated Dry weight kg lb 309 681 Curb weight wet kg lb 332 732 Gross vehicle weight 510 1125 rating kg lb Vehicle capacity load kg lb 170 375 Front Rear Tire size 110 90 19 130 90 17 62H 68H Up to 90 kg 2 25 32 2 25 32 Cold 200 Ibs tire lo...

Page 12: ...in 6 Repair Replacement See your authorized Honda Dealer YiMil ii ti The use of tires other than those listed on the tire information label may adversely alfect handling Do not install tube type tires on tube less rims The beads may not seat and the tires could slip on the rims causing tire deflation Do not install a tube inside a tubeless tire Excessive heal build up may cau the lube to burst res...

Page 13: ...try to remove tubeless tires special tools and rim pro You may damage the rim surface or disfigure the rim 7 ...

Page 14: ...r heavy loads and rough road conditions Front Air Rear Air Conditions Pressure Pressure Rider Driving Load Conditions 1 0 kg em 2 0 kg cm 1 One Ordinary or 14 psi 28 psi city road driving t t J t 1 5 kg cm2 4 0 kg em Up to Rough road 21 psi 57 psi vehicle driving capacity load Check and adjust air pressure when the front fork tubes and rear shock absorbers are cold before riding 1 Place the motorc...

Page 15: ...ngly Add air to the recommended pressure 1 i n1 iiiIHfI If the rear suspension air pressure warning light stays on while riding reduce speed to below 50 mph and proceed immediately to the nearest filling station to agd air Do not con tinue riding because stability and handling may be adversely affected 2 Valve cap rear 9 ...

Page 16: ...ver 8 Headlight dimmer switch 9 Left rear view mirror 10 Choke knob I I Speedometer 12 Coolant temperature gauge 13 Warning and indicator lights 14 Fuel gauge 15 Tachometer 16 Front brake fluid reservoir 17 Right rear view mirror 18 Front brake lever 19 Engine stop switch 20 Throttle grip 21 Starter button 22 Ignition switch 23 Coolant reserve tank cap ...

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Page 18: ...12 1 Cooling fan 2 Fuel filler cap 3 Fuel valve 4 Gear change pedal 5 Center stand 6 Side stand 7 Battery ...

Page 19: ... 4 Operator foot peg 7 Engine oil filler cap 5 Rear brake pedal 6 Engine Oil inspection window ...

Page 20: ...by your dealer when ordering replacement parts Record the numbers here for your refer ence FRAME NO ENGINE NO _ I VIN number 14 The VIN Vehicle ldentification Numb I is on the Safety Certification La affixed to the left side of the stee head This number is the same as t frame number 2 stamped on the side of the steering head ...

Page 21: ...The engine number 3 is stamped on the top right side of the crankcase 3 Engine number 15 ...

Page 22: ...d tripmeter read in miles Canadian model Odometer and trip meter read in kilometers I Tripmeter 2 Speedometer 3 Odometer 4 Left turn signal indicator 5 Coolant temperature gauge 6 Fuel gauge 7 Right turn signal indicator 8 Tachometer 9 Tachometer Tcd zone 10 Tripmeter reset knob 11 Oil pressure warning light 12 High beam indicator 13 Neutral indicator 14 Rear suspension air pressure warning light ...

Page 23: ...rature see page 19 gauge 6 Fuel Gauge Shows approximate fuel supply available see page 19 7 Right turn signal Flashes when right turn signal operates indicator amber 8 Tachometer Shows engine rpm Do not operate engirie in red zone when avoidable NEVER operate beyond red zone 9 Tachometer red zone CAUTION Exceeding recommended maximum engine rpm may cause serious engine damage 10 Tripmeter reset Re...

Page 24: ...ne with insufficient will cause serious engine damage Lights when headlight is on high beam Lights when transmission is in neutral Light should come on for 5 seconds after tll the ignition switch on then go Qut If light does come on or comes on and does not go out there fault in the pressure warning system If light co on while riding over 10 mph rear suspension pressure must be increased r JWl Wid...

Page 25: ...em has been corrected CAUTIO Exceeding maximum running temperature may cause serious engine damage Fuel Gauge The fuel gauge shows the approximate fuel supply available At F fulJ there is 20 liters 5 3 US gal including the reserve supply When the gauge needle first points to RES there is about 4 5 liters 1 2 US gal left in the tank Refill the tank as soon as possible If the main fuel supply runs o...

Page 26: ...The ACC terminal is on The engine cannot be started The motorcycle radio can be operated Headlight taillight and meter lights are on and other lights can be operated Engine can be started The motorcycle radio can be operated All electrical circuits are off except for the ACC terminal and motorcycle radio Engine and lights cannot be operated Steering is locked Engine and lights cannot be operated K...

Page 27: ...ur motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and taillight will still be on resulting in battery dis charge Starter Button The starter button 2 is below the engine stop switch I When the starter button is pressed the starter motor will crank the engine and the headlight will automatically go out during starting but the taillight wiIl stay on See...

Page 28: ...tch I Select HI for high beam uLO for low beam Twn Signal Switch 2 Move to L to signal a left turn R to signal a right turn Return to the center off when finished Horn Button 3 Press the button to sound the horn 22 I Headlight dimmer switch 2 Turn signal switch 3 Horn button ...

Page 29: ...To unlock insert the ignition key 2 and turn it counterclockwise I JW WWfI The helmet holder is designed for use while parked Do not operate the motor cycle with a helmet attached to the holder The helmet may interfere with the rear wheel possibly stopping the wheel A Push in B Tum to LOCK I Ignition key Steering Lock To lock the steering turn the handlebars all the way to the left or right and tu...

Page 30: ...AM FM band switch sensitivity selector This switch can be set to AM AM DX AM local FM FM D or FM local Set the sensitivity selector to local for reception of strong AM or FM the local indicator light yellow does light switch to the AM or FM posili receive stations with weak signals 1 Power switch volume control 2 Power n lamp 3 AM FM band switch sensitivity selector 4 Manual auto search buttons 5 ...

Page 31: ...me controt 6 This switch is used only when the head phone microphone set is attached Refer to the headphone micro phone instruc Hons Memory button 7 Use this button and the preset buttons to preset stations 1 Find the station by manual or auto search 2 Press the memory button The red memory indicator LED now lights and the unit is set to the preset standby mode Press the I 2 3 or 4 preset button w...

Page 32: ...re washing the m cycle Do not expose the connector bet the control unit and the main radio to water or dirt Also take care removing the control unit that y not bend the pins in the conn Water dirt and bent pins in connector can cause faulty opera failure Always switch of the power removing the control unit to damaging the connector pins and control unit ...

Page 33: ... lock and turn it clockwise 2 While holding the key pull it firmly toward you Once the unit is about onethird withdrawn pull it up and detach it from the fairing 3 Attach the blind panel 10 Mounting the control unit 1 Remove the blind panel by pulling its lower end 2 Insert the two tabs on the bottom of the control unit into the groove in the holder 3 Push the unit until you hear the lock click 4 ...

Page 34: ...se failure occurs it usually indicates a short circuit or an over load in the electrical system In this case the electrical system should be checked visually for damaged insulation or other possible faults If the problem cannot be located visually the motorcycle should be examined by an authorized Honda dealer U I iibfl Never use a fuse with a different rating from that specified Serious damage to...

Page 35: ...ecking or replacing the fuses to prevent accidental short circuiting IREMOVAL I FUSE HOLDER PUlLUP PUll UP t t To replace the fuse open the fuse holder and lift out the clips with the fuse Slide the clips off the ends of the fuse and throw it away Slide the clips onto the ends of the new fuse push them back into the fuse holder and close the fuse holder Install the fuse holders and tum signal lamp...

Page 36: ...Radio Antenna To remove the radio antenna Loosen lhe black knurled nul 1 To fold the radio antenna Loosen lhe while knurled nul 2 Fold lhe radio antenna down 30 ...

Page 37: ...ence and needs 1 Loosen the rear view mirror screws 1 2 Loosen the two front panel screws 2 3 Move the windshield up or down to the desired position 4 Tighten the two front panel screws first then tighten the rear view mirrors NOTE Optional windshields of varying heights are available 1 1 Rear view mirror screws 2 Front panel screws 31 ...

Page 38: ...clock wise and pull the lid To attach the pocket lid slide the front end of the lid over the fairing and push the rear end down l Left fairing pocket 32 I W1 fiiflti Fairing pockets are for light weight items Do not carry more than j lbl ill each side Load weight equally in both sidel to minimize imbalance Review Loading and Accessories before loading ...

Page 39: ...while riding the motorcycle Keep both hands on the handlebars while riding l Ventilation louver Headlight Beam Adjustment The headlight beam can be raised or lowered by turning the vertical beam adjusting knob I Obey local laws and regulations I iW Wid i Do not adjust the headlight beam while riding the motorcyclt Keep both hands on the handlebars while riding l Vertical beam adjusting knob 33_ 1 ...

Page 40: ...er clockwise Open both latches To close the lid Close both latches Insert the ignition switch key into each latch and lock by turning clockwise Remove the key To remove the travel trunk Insert the ignition switch key into the trunk holder 3 and turn it counterclock 1 Ignition switch key 2 Latches 34 Sadd lase latch cIocJ ...

Page 41: ...stall the lid Close both latches Insp rt the ignition switch key into each latch and lock by turning clockwise Remove the key 1 N j li itj Saddlebags are for light weight items Do not carry more than 20 Ihs in each side Load weight equally in both sides to minimize imbalance Review Loading and Accessories before loading 1 Ignition switch key 2 Latch 35 ...

Page 42: ...uments should be stored in the plastic bag in this tray When washing your motorcycle be careful not to flood the compartment l Tool tray 36 Seat The seat can be set in three positions To adjust remove the left saddlebag lid puB the seat lock 1 and move the seat After adjustment make sure the seat is secure and your riding position is com fortable ...

Page 43: ...k the battery frequently to detennine the state of charge and also the condition while being subjected to prolonged maximum loads Higher current demands may blow the fuse or discharge the battery Review the LOADING AND ACCEC SaRlES WARNING pages 2 4 before installing accessories Connect accessory electrical leads securely and keep them insulated away from hot parts and sharp edges l ACC terminal 2...

Page 44: ...L OFF At OFF fuel cannot flow from the tank to the carburetors Turn the valve OFF whenever the motorcycle is not in use Fuel Valve The three way fuel valve I is on the left side near the carburetor ON At ON fuel will flow from the main fuel supply to the carburetors RES At RES fuel will flow from the reserve fuel supply to the carburetors Use the reserve fuel only when the main supply is gone Refi...

Page 45: ...gher may be used I ueJ filler C3p If knocking or pinging occurs try a different brand of gasoline or higher octane grade Y dil ii 1fj This fuel system is pressurized Open the filler cap slowly Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventiJated area with the engine stopped Do not smoke or allow flames or sparks in the area where the motorcycle is r...

Page 46: ...ight side of the crankcase The oil level should be between the upper 1 and lower 2 level marks If the inside of the is dirty turn the wiper 4 to cl window 3 If req uired remove the filler cap add the specified oil up to the level mark and replace the filler CAUTION Running the engine with insufficie can cause serious engine damage 3 Inspeclion window 4 Wiper I Upper level mark 2 Lower level mark 4...

Page 47: ...his designation on the container The use of special oil additives is unnecessary and will only increase operating expenses CAUTION Engine oil is a major factor affecting the performance and service life of the engine Non detergent vegetable or castor based racing oils are not rec ommended Recommended Oil Viscosity SAE IOW 40 Other vis osities shown in the chart below may be used when the average t...

Page 48: ... on its center stand on level ground Remove lhe oil filler cap 1 Check that the final gear case is filled up to the lower edge of the oil inspection hole 2 Add the recommended oil until it reaches the lower edge of the oil inspection hole if required Recommended oil HYPOID GEAR OIL SAE 90 Above SOC 41 F SAE 80 Below SOC 41 F 42 ...

Page 49: ...containing cor rosion protection inhibitors specifically recommended for use in aluminum en gines SEE ANTIFREEZE CONTAINER LABEL CAUTION Hard waler or salt water is harmful to aluminum The factory provides a 50 50 solution of antifreeze and water in the GLIIOO INTERSTATE This coolant solution is recommended for most operating temperatures and provides good corrosion protection A higher concentrati...

Page 50: ...f coolant loss is excessive check for leaks and see your authorized Honda dealer for repair Do not remove the radiator cap l tki Wibfl Do not remove the radiator cap when the engine is hot The coolant is under pressure and severe scalding could result Keep Iulnds and clothing away from the cooling fan as it starts automatically 44 ...

Page 51: ...en neces sary pages 19 38 39 Check for leaks 3 Coolant level add coolant if required pages 43 44 Check for leaks 4 Front and rear brakes check opera tion make sure there is no brake fluid leakage pages 77 79 5 Tires check condition and pressure pages 5 7 6 Throttle check for smooth opening and closing in all steering positions 7 Lights and horn check that headlight tail stoplight turn signals indi...

Page 52: ...INE 46 STARTING PROCEDURE To restart a warm engine follow procedUTe for High Air Tempera Normal Air Temperatute 10 _35 C 50 I Pull the choke knob I up all the to Fully Closed Al 2 Start the engine leaving the t closed ...

Page 53: ...ays on stop the engine immediately and check engine oil level Do not operate the engine with in sufficient oil pressure Low Air Temperature looe 50 F or below I Follow steps 1 and 2 under Normal Air Temperature 2 When engine rpm begins to pick up operate the choke knob to keep fast idle at 2 500 3 500 rpm 3 To speed warm Up open and close the throttle keeping engine rpm below 3 500 4 About 5 minut...

Page 54: ...4B BREAK IN During the first 600 miles 1 000 km not operate the motorcycle at more 80 of the lower RED ZONE RPM in any gear Avoid full throttle opera and do not operate fora long time at speed During initial break in newly rna surfaces will be in contact with each 0 and these surfaces will wear in qui Break in maintenance at 600 IOOOkm is designed to compensate this initial minor wear Timely pen a...

Page 55: ...hifting pattern Proper shifting will provide better fuel economy When changing gears under normal conditions use the shifting points recommended by Honda as follows Shifting Up From 1st to2nd 19mph 30kmjh From 2nd to 3rd 25 mph 40 kmjh From 3rd to 4th 31 mph 50 kmjh From 4th to 5th 37 mph 60 kmjh Shifting Down From 5th to 4th 25 mph 40 kmjh From 4th to 3rd 19 mph 30 kmjh Disengage the clutch when ...

Page 56: ...cycle or coast for long distances while the engine is off The transmission will not be pro perly lubricated and damage may result Do not exceed 6 500 rpm when running the engine without a load Serious engine damage may result NOTE The battery will not charge while engine speed is below 950 rpm Avoid idling for prolonged periods or con tinuous operation below 950 rpm 50 ...

Page 57: ...ake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control For your safety exercise ...

Page 58: ...motorcycles identified by information in Owner s Manuals which are stiD them NA AD PARKING 1 After stopping the motorcycle shift the transmission into neutral turn the fuel valve OFF and tum the ignition switch OFF 2 Use the side or center stand to support the motorcycle while parked CAUTION Park the motorcycle on firm level ground to prevent overturning 3 Lock the steering to help prevent theft p...

Page 59: ...an remove the entire wheel and take it to a qualified repair facility Refer to Tires on page 5 Because of the critical nature of wheel attachment you should proceed to an authorized Honda dealer as soon as possible after repair to verify proper assembly Stop the engine and support the motorcycle securely on a level surface before performing these procedures 53 ...

Page 60: ...d rear suspension air pressure 1 Tool kit 2 Air pressure gauge 54 Lever for screwdriver 8 x 12mm open end wrench lOx 12mm open end wrench 10 x 14mm open end wrench Pliers NO 2 screwdriver No 2 phillips screwdriver No 3 phillips screwdriver Screwdriver grip Handlebar Spark plug wrench 17mrn wrench 19mm wrench 24 mm wrench and handle lever 6mm hex wrench 8mm hex wrench 10 x 12mm wrench Feeler gauge ...

Page 61: ...o meter cable 2 3 Remove either caliper assembly by loosening the caliper bolts 3 4 l Speedometer cable set screw 3 Caliper bolts 2 Speedometer cable CAUTION Support the caliper assembly so that it does not hang from the brake hose Do not twist the brake hose 4 Remove the front axle holder nuts 4 and axle holders 5 S Remove the wheel 4 Axle holder nuts 5 Axle holders 55 ...

Page 62: ...o that the hollows in the fork legs rest on top of the axle CAUTION When installing the wheel fit the brake disc 7 carefully between the brake pads to avoid damaging the pads 2 Install the axle holders 5 with the F arrow forward and hand tighten the holder nuts 4 with flat washers and lock washers Make sure the speed ometer cable gear box is horizontal NOTE Do not depress the brake lever when the ...

Page 63: ...e 8 Feeler gauge 7 Check that the other three corners of the caliper holder 6 have a clearance of at least 0 7mm 0 028 in between caliper holder and disc 8 After installing the wheel apply the brakes several times and check for free wheel rotation when released 1 4m i l laM Failure to provide adequate disc to caliper holder clearance may damage the brake discs and impair braking efficien cy If a t...

Page 64: ...rber nut right side and bolt 4 left side 6 Raise the rear wheel so the axle will clear the muffler 1 Cotter pin 58 2 Axle nut 7 Pull out the rear axle 5 CAUTION Support the caliper assembly and arm before removing the rear ax that it does not hang from the hose Do not twist the brake hose 8 Remove three final drive case DUts 9 Move the wheel backward 10 Separate the final drive case from wheel 3 A...

Page 65: ...f the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your authorized Honda dealer Installation Reverse the removal procedure Apply a lithium based multipurpose grease with molybdenum disulfide additive to the rear hub splines and final drive gear splines when rear wheel is removed Be sure the splines on the wheel hub fit into the fin...

Page 66: ...installing the wheel fit the brake disc between the brake pads carefully After installing the wheel apply the brake several times and then check that the wheel rotates freely when released Re check the wheel if the brake drags or if the wheel does not rotate freely CAUTION Always replace used cotter pins with new ones 60 law Wlda If a torque wrench was not used installation see your dealer as 00 p...

Page 67: ...icates a short circuit or an overload in the electrical system See your authorized Honda dealer for repair The main fuse 3 located near the battery on the positive lead is 30A 1 4 1 1 11 1 1 Never use a fuse with a different rating from that specified Serious damage to the electrical system ora fire may result causing a dangerous loss of lights or engine power at night or in traffic CAUTION Turn t...

Page 68: ...he old fuse Install the new fuse and tighten the screws securely To replace fuses in the fuse box remove Th the fuse box cover Pull the old fuse out of m the clips or slide it lengthwise until one sta end comes out then lift it out with your ins fingers Push a new fuse into the clips and Ho install the fuse box cover sio Wh mo REMOVAL INSTALLATION Th 1 A nor I are Tht IJ1 clw unu the CD dati 1 Fus...

Page 69: ...ed Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it The scheduled maintenance may also be performed by a qualified service facility that normally does this kind of work or you may perform most of the work yourself if you are mechanically qualified and have the proper tools and service data These instructions are based on the assumption that the motorcycle wil...

Page 70: ...at you may not be able to detect Stop the engine and support the motor cycle securely on a level surface before performing any maintenance Use new genuine Honda parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems 64 The Vehicle Emission Control Information...

Page 71: ... EVERY 10 r o S 8 FUEL LINES I I I b FUEL FILTER R I THROTTLE OPERATlON I I I I CARBURETOR CHOKE I I I I AIR CLEANER NOTE I Page 72 t R R R 0 CRANKCASE BREATHER NOTE 2 C C C C C C Page 7 SPARK PLUGS R R R R R R PaJl c 70 i VALVE CLEARANCE I I I I ENGINEQIL YEAR R R R R Pages 68 69 ENGINE OIL FILTER YEAR R R R R Page 69 z o CARBURETOR SYNCHRONIZE I I I I CARBURETOR IDLE SPEED I I I I I I I age 1 I ...

Page 72: ...0 l SIDE STAND I I I Page 80 SUSPENSION I I I I ii oJ Z NUTS BOLTS FASTENERS I I I I 20 0 0 WHEELS z I I I I STEERING HEAD BEARING I I I I 24 0 Should be serviced by an authorized HONDA dealer unless the owner has proper tools and service Make data and is mechanically qualified Refer to the official HONDA shop manual In the interest of safety we recommend these items be serviced ONLY by an authori...

Page 73: ...s this record All scheduled maintenance including the 600 mile break in maintenance is considered a normal owner operating cost and will be charged for by your dealer DetaIled receIpts verIfymg the performance of requITed mamtenance should be re tained These receipts should be transferred with the motorcycle to the new owner if the motorcycle is sold 67 ...

Page 74: ...ition and install the plug 3 Check that the oil filter bolt and cover O rings are in good condition and install the cover aligning the recess in the filter cover with the boss on the water pump cover l Oil filler cap ENGINE OIL Engine oil quality is the chief factor affecting engine service life Change the engine oil when specified by the mainte nance schedule NOTE Change engine oil with the engin...

Page 75: ...ld be performed more frequently than specified in the main tenance schedule 2 Insert a new oil filter element Check that the O rings are in good condition and that all parts are installed as shown 3 Install the oil fIlter cover and tighten the oil filter bolt Oil Filter Bolt Torque 2 7 3 3 kg m 20 24 ft lb 4 Perform steps 4 to 6 of Engine Oil Change OIL FILTER NOTE Change the oil filter after drai...

Page 76: ...R U NO or DR8ES NGK I Clean any dirt from around the spark plug base 2 Disconnect the spark plug caps Remove and discard the spark plugs 3 Make sure the new spark plug gap l is 0 6 0 7 mm 0 024 0 028 in using a wire type feeler gauge If adjustment is necessary bend the side electrode 2 carefully 4 With the plug washers attached thread the new spark plugs in by hand to pre vent crossthreading 5 Tig...

Page 77: ...scheduled carburetor adjustments including individual carbure tor adjustment and synchronization NOTE The engine must be warm for accurate idle speed adjustment Ten minutes of stop and go riding is sufficient 1 Warm up the engine shift to neutral and place the motorcycle on its center stand 2 Adjust idle speed with the throttle stop screw Idle Speed 9SD 100 rpm In neutral A Increase B Decrease 71 ...

Page 78: ...s more frequent service may be necessary I Open the top compartment Remove the tool tray 2 Remove the wing nut l and air cleaner cover 2 1 1 f i I 3 Remove and discard the air element 3 4 Insert a new air cleaner element S Install removed parts in the order of removal 2 Air Cleaner cover l Wing nut 72 ...

Page 79: ...arent tube Remove the storage tank mounting bolt and the storage tank 2 Empty the deposits 3 nstall the tank NOTE Service more frequently when ridden in rain or at full throttle or service if the deposit level can be seen in the trans parent section of the drain tube 73 ...

Page 80: ...move the oil filler cap 1 and drain plug 2 2 After the oil is completely drained check that the sealing washer 3 on the drain plug is in good condition and install the drain plug Drain Plug Torque 1 0 1 4 kg m 7 10 ft Ib 3 Fill the final drive with approximately 150 cc 5 1 QZ of the recommended oil Make sure the recommended oil is filled up to the lower edge of the inspection hole 4 4 Install the ...

Page 81: ...3 Tighten the lock nut 2 and check adjustment 2 If the correct free play cannot be obtained using the cable adjuster 3 loosen the lock nut 2 and turn the cable adjuster in all the way Tighten the lock nut 3 At the lower end of the cable loosen the lock nut 4 and turn the cable adjuster 5 to give about 16 mm 5 8 in free play at the clutch lever and tighten the lock nut 4 Make the final free play ad...

Page 82: ... The motorcycle should start smoothly and accelerate gradually NOTE If proper adjustment cannot be obtain ed or the clutch d oes not work cor rectly see your authorized Honda dealer Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure Lubricate the clutch cable with a com mercially available cable lubricant to prevent premature wear and corrosion 76 ...

Page 83: ... brake fluid be sure the reservoir is horizontal before the cap is removed or brake fluid may spill out 77 FRONT I Upper level mark 2 Lower level mark Both front and rear brakes are of the hydraulic disc type As the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system m...

Page 84: ...r cap washer and diaphragm Whenever the level is lower than the lower level mark 4 on the rear reservoir fill the reservoir with DOT 3 BRAKE FLUID from a sealed container up to the upper level mark 3 Re install the diaphragm and washer and tighten the reservoir cap securely 78 CAUTION Use only DOT 3 brake flUid from sealed container Handle brake flUid with care because It can damage paint and elec...

Page 85: ...ly during all regular service intervals to detennine the pad wear Remove the left saddlebag Remove the inspection window cap I If either pad is worn to the red line 2 both pads must be replaced l Inspection window cap 2 Red line Other Checks Make sure that there are no fluid leaks Check for deterioration and cracks of the hoses and fittings REAR I Inspection window cap 2 Red line 79 ...

Page 86: ...ear It must be replaced if any wear extends to the wear line 1 as shown Check the side stand spring for damage and loss of tension and check the side stand assembly for freedom of movement See your authorized Honda dealer for replacement x o 1 Wear line 80 ...

Page 87: ...rolyte The electrolyte level must be maintained between the upper 3 and lower 4 level marks on the side of the battery If the electolyte level is low remove the filler caps 2 Carefully add distilled water to upper level mark using a small syringe or plastic funnel NOTE Use only distilled water in the battery Tap water will shorten th e service life of the battery CAUTION When checking battery elec...

Page 88: ...ter and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes away Ventilate when charging or using in enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN 82 CAUTION The battery breather tube must be route as shown on the label Do not bend twist the breather tube A bent or kink breather tube may pressurize the batte and ...

Page 89: ...hey will damage the plastic Avoid spraying high pressure water typical in coin operated car washes at the following areas Brake master cylinders Radiator fins Wheel hubs Muffler outlets Top compartment Under seal Ignition switch Steering lock Handlebar switches 2 After cleaning rinse the motorcycle thoroughly with plenty of clean water Strong detergent residue can corrode alloy parts 3 Dry the mot...

Page 90: ...TORAGE Storage for more than a month or winter storage requires maintenance to prevent corrosion and deterioration of the fuel tank tires and battery See your authoriz ed Honda dealer for this service 84 ...

Page 91: ...bon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes lean carburetor settings and other systems to reduce carbon monoxide and hydrocarbons Exhaust Emission Control System The exhaust emission control system is composed of lean carburetor settings and no adjustments should be made except idle speed adjustment with the throttle stop screw The exhaust emission contr...

Page 92: ...Air __ Blow by Gas Crankcase Emission Control System The engine is equipped with a closed case vapors into the atmosphere Blow by gas is returned to the combustion chambers through the air cleaner and carb retors ...

Page 93: ...ing symptoms have the vehicle inspected and repaired by your local Honda Motorcycle Dealer Symptoms I Hard starting or stalling after starting 2 Rough idle 3 Misfiring or backfiring during acceleration 4 After burning backfiring 5 Poor perfonnance driveability and poor fuel economy 87 ...

Page 94: ...ions of loading The information presented represents results obtainable by skilled drivers under controlled road and vehicle conditions and the information may not be correct under other conditions Description of vehicles to which this table applies HONDA GLiIOO INTERSTATE Fully Operational Service Brake II Load I Light j 175 Maximum 190 I I I I 0 50 100 150 200 Stopping Distance in Feet from 60mp...

Page 95: ...iting speed of 35 MPH The high speed pass assumes an initial speed of 50 MPH and a limiting speed of 80 MPH NOTICE The information presented represents results obtainable by skilled drivers under controlled road and vehicle conditions and the infor mation may not be correct under other conditions Description of vehicles to which this table applies HONDA GLllOO INTERSTATE SUMMARY TABLE Low speed pa...

Page 96: ...Operator and one passenger 170 kg 375 Ib 2 405 mm 94 7 in 920 mm 36 2 in 1 500mm 59 1 in 1 605 mm 63 2 in 145 mm 5 7 in DIMENSIONS Overall length Overall width Overall height Wheel base Ground clearance ITEM WEIGHT Dry weight CAPACITIES Engine oil Final drive gear oil Fuel tank Fuel reserve Cooling system capacity Passenger capacity Vehcile capacity load 92 SPECIFICATIONS ...

Page 97: ... 2 cu in Spark plug Standard X24ESR U ND or DR8E5 L NGK For cold climate X22ESR U ND or DR7ES NGK Below SaC 41of For t xtended high X27ESR U ND or DR8ES NGK speed riding Spark plug gap 0 6 0 7 mm 0 024 0 028 in Valve clearance cold Intake 0 10 mm 0 004 in Exhaust 0 13 mm 0 005 in Idle speed 950 100 rpm 93 _ ...

Page 98: ... indicator light signal indicator light beam ind icator light pressure warning light H4 BULB Philips 12342 99 or equivalent 12V 3 32 cp NO 1157 12V 32 cp NO FRONT 1034 REAR 1073 12V 2 cp NO 57 12V 2 cp NO 57 12V 2 cp NO 57 2V 2 cp NO 57 12V 2 cp NO 57 ...

Page 99: ...ISSION Primary reduction Secondary reduction Gear ratio 1st 2nd 3rd 4th 5th Final reduction ELECTRICAL Battery Generator FUSE 60 50 134 mm 5 3 in 110 90 1962H 130 90 17 68H 1 708 0 973 2 500 1 667 1 286 1 065 0 909 3 091 12V 20AH A C generator 0 3 kW 5 OOO rpm SA lOA and 15A 30A Main fuse ...

Page 100: ... has not been resolved to your satisfaction contact the Motorcycle Customer Service Department AMERICAN HONDA MOTOR CO INC 100 West Alondra Botfevard Gardena California 90247 213 327 8280 and provide them with Your name address and telephon nun bc Vehicle frame number Dealer s name and location Vehicle delivery date and present mileage Nature of problem After reviewing all the facts involved you w...