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CONTENTS

LAWN MOWER SAFETY

 ..............................................................................4

IMPORTANT SAFETY INFORMATION ...................................................4
IMPORTANT MESSAGE TO PARENTS  .................................................5
SAFETY LABEL LOCATIONS  .................................................................6

CONTROLS & FEATURES

 ...........................................................................7

COMPONENT & CONTROL LOCATIONS  ..............................................7
DESCRIPTION OF CONTROLS ..............................................................8

BEFORE OPERATION

 ................................................................................11

ARE YOU READY TO GET STARTED?  ...............................................11
IS YOUR LAWN MOWER READY TO GO? ..........................................11
CHECK YOUR WORK AREA  ................................................................12
GET THE MOWER READY  ...................................................................13

OPERATION

 ................................................................................................19

MOWING PRECAUTIONS  ....................................................................19
STARTING THE ENGINE  ......................................................................19
OPERATING THE CONTROLS FOR MOWING ....................................21
STOPPING THE ENGINE  .....................................................................23
SAFE MOWING PRACTICES  ...............................................................24
MOWING TIPS  ......................................................................................26

SERVICING YOUR LAWN MOWER

 ...........................................................29

THE IMPORTANCE OF MAINTENANCE ..............................................29
MAINTENANCE SAFETY  ......................................................................30
MAINTENANCE SCHEDULE  ................................................................31
BLADES .................................................................................................32
GRASS BAG CLEANING AND REPLACEMENT ..................................35
ENGINE MAINTENANCE  ......................................................................36
CONTROL CABLE ADJUSTMENTS  .....................................................42
THROTTLE CABLE INSPECTION  ........................................................45
FUEL SYSTEM  ......................................................................................46

STORAGE

 ....................................................................................................48

PREPARING FOR STORAGE  ..............................................................48
PLACING IN STORAGE  ........................................................................53
REMOVING FROM STORAGE  .............................................................53

TRANSPORTING

 .........................................................................................54

BEFORE LOADING  ...............................................................................54
LOADING AND UNLOADING  ................................................................54

TAKING CARE OF UNEXPECTED PROBLEMS

 ........................................55

ENGINE WILL NOT START  ..................................................................55
LOSS OF POWER  .................................................................................55
VIBRATION PROBLEMS .......................................................................56
MOWING AND BAGGING PROBLEMS  ................................................56

SET-UP

 ........................................................................................................57

TECHNICAL & CONSUMER INFORMATION

 .............................................60

TECHNICAL INFORMATION .................................................................60
EMISSION CONTROL SYSTEM  ...........................................................63
SPECIFICATIONS .................................................................................66
CONSUMER INFORMATION  ................................................................68

INDEX

 ...........................................................................................................76

QUICK REFERENCE INFORMATION 

................................Inside back cover

Summary of Contents for HRX217TDA

Page 1: ...C XXXXX 2006 04 POM53619 A PRINTED IN U S A Printed on Recycled Paper Owner s Manual Rotary Mower HRX217TDA EM3 See page 57 for instructions on setting up your Lawn Mower 2003 2006 American Honda Motor Co Inc All Rights Reserved ...

Page 2: ...f resold The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission ...

Page 3: ...ded to help you avoid damage to your mower other property or the environment We suggest you read the Distributor s Limited Warranty page 70 and Emission Control System Warranty page 73 to fully understand coverage and your responsibilities of ownership When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers a...

Page 4: ... good judgment You will find important safety information in a variety of forms including Safety Labels on the lawn mower Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Safety Headings such as IMPORTANT SAFETY REMINDERS or IMPORTANT SAFETY PRECAUTIONS Safety Chapter such as LAWN MOWER SAFETY Instructions how to use ...

Page 5: ...AWN MOWER 29 THE IMPORTANCE OF MAINTENANCE 29 MAINTENANCE SAFETY 30 MAINTENANCE SCHEDULE 31 BLADES 32 GRASS BAG CLEANING AND REPLACEMENT 35 ENGINE MAINTENANCE 36 CONTROL CABLE ADJUSTMENTS 42 THROTTLE CABLE INSPECTION 45 FUEL SYSTEM 46 STORAGE 48 PREPARING FOR STORAGE 48 PLACING IN STORAGE 53 REMOVING FROM STORAGE 53 TRANSPORTING 54 BEFORE LOADING 54 LOADING AND UNLOADING 54 TAKING CARE OF UNEXPECT...

Page 6: ... area and remove all sticks stones pieces of wire and other loose objects Never operate the blades over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flamma...

Page 7: ...PONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your child Make sure you both understand all instructions and safety infor...

Page 8: ...AG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD HOT MUFFLER CAN BURN YOU Stay away if engine has been running CAUTION Objects thrown by blade can cause serious injury IS CLOSED OR BAG IS IN PLACE DO NOT OPERATE UNLESS GUARD Inspect area and remove debris before ...

Page 9: ...CHARGE GUARD FUEL TANK CAP RECOIL STARTER GRIP FRONT CUTTING HEIGHT ADJUSTMENT LEVERS MUFFLER OIL FILLER CAP REAR CUTTING HEIGHT ADJUSTMENT LEVER 2 GRASS BAG HANDLEBAR LOCKING KNOB 2 FUEL VALVE AIR CLEANER CARBURETOR SPARK PLUG CAP FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER CLIP DIRECTOR KNOB ...

Page 10: ... passage from the fuel tank to the carburetor Throttle Lever The throttle lever controls engine speed and opens and closes the choke CHOKE Closes the choke use when starting a cold engine FAST For restarting a warm engine and for mowing SLOW For idling the engine ON OFF FUEL VALVE THROTTLE LEVER ...

Page 11: ...gine flywheel brake and the ignition switch The engine will not start unless this lever is pushed forward Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER FLYWHEEL BRAKE LEVER ...

Page 12: ...justment Levers Each wheel of the mower can be adjusted to one of seven settings The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions Clip Director Knob Bagging mulching and rear discharge are controlled by this knob The knob has ten adjustment positions SHIFT LEVER 1 SLOW 2 MEDIUM 3 FAST 3 4 in 20 mm 1 1 4 in 32 mm 2 in 46 mm 2 1 2 in 6...

Page 13: ...DY TO GO For your safety and to maximize the service life of your lawn mower it is very important to take a few moments before you operate the lawn mower to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the lawn mower Before beginning your pre operation checks be sure the lawn mower is on a level surface WARNING Imprope...

Page 14: ... reduce operating interruptions for refueling CHECK YOUR WORK AREA For your safety and the safety of others always inspect the area before operating the lawn mower Objects Anything which can be picked up by the blade and thrown is a potential hazard to you and others Look for things like stones sticks nails and wire and remove them from the work area People and Pets People and animals near the wor...

Page 15: ...dlebar locking knobs 2 2 Spread the lower ends of the handlebar to release the locating pins and move the handlebar up or down so the locating pins engage other holes on the handlebar mounting brackets 3 Tighten the handlebar locking knobs securely LOCKING KNOB 2 HANDLEBAR MID LOW HIGH ...

Page 16: ... is normal when the Clip Director is fully closed To remove this grass open the Clip Director then start and stop the engine several times If a high resistance is noticed when moving the Clip Director knob from side to side excessive grass may have built up on top of the sliding door IMPORTANT SAFETY PRECAUTION Always turn the engine off and disconnect the spark plug cap before lifting the dischar...

Page 17: ...l the way to the BAG position Check the appearance of the lawn As the knob is moved towards the MULCH position more grass will be recycled back into the lawn Adjust the Clip Director knob until the desired result is achieved FULL BAGGING OR REAR DISCHARGE FULL MULCHING BAGGING OR REAR DISCHARGE AND SOME MULCHING SLIDING DOOR 50 open KNOB MULCH position KNOB BAG position CLIP DIRECTOR KNOB SLIDING ...

Page 18: ...osition the Clip Director knob in the BAG range Maximum rear discharge will occur when the Clip Director knob is all the way to the left BAG position As the Clip Director knob is moved toward the right MULCH position less grass will be discharged though the rear discharge guard CLIP DIRECTOR KNOB ...

Page 19: ...g the Clip Director knob various mowing conditions can be met Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 35 Installation 1 Raise the discharge guard and hook the grass bag onto the mower deck as shown 2 Release the discharge guard to secure the grass bag...

Page 20: ...ting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary ADJUSTMENT LEVERS ADJUSTMENT LEVER ...

Page 21: ...p your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE 1 Turn the fuel valve to the ON position 2 Move the throttle lever to the proper starting position COLD ENGINE Move the throttle lever to the...

Page 22: ...ip gently Keep you hands and feet away from the mower deck at all times when starting and running the engine Continue to hold the flywheel brake lever against the handlebar the engine will stop if you release the lever 6 If the CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke ...

Page 23: ...se the preset engine speed the blade could fracture and come apart Flywheel Brake Lever The lever must be pushed forward against the handlebar to start the engine The blade starts to rotate when the lever is pushed forward against the handlebar and the recoil starter grip is pulled Continue to hold the lever against the handlebar to keep the engine running and the blade rotating Release the lever ...

Page 24: ...ill help to extend the service life of the clutch mechanism Shift Lever Use the shift lever to select the forward speed at which you wish to mow You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears For maximum mowing performance use 1st and 2n...

Page 25: ... throttle lever to the SLOW position 2 Release the flywheel brake lever and the drive clutch lever 3 When the mower is not in use turn the fuel valve to the OFF position SLOW THROTTLE LEVER FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER OFF FUEL VALVE ...

Page 26: ...dlebar to control the mower Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower WARNING The blades are sharp and spin at high speed Spinning blades can cut you severely and can amputate fingers and toes Wear protective footwear Keep ...

Page 27: ...e engine immediately disconnect the spark plug cap and check for damage see page 32 Striking objects may damage the blades bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble The Distributor s Limited Warranty page 70 does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping materia...

Page 28: ...d your lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 18 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or ...

Page 29: ...ctor knob in the 9 position not quite full mulching This setting will allow the leaves to be recirculated and recut until the particles are small enough to pass though the sliding door opening and into the grass bag Depending on the size type and water content of the leaves it may be necessary to open the sliding door to allow for best bagging results Using the sliding door correctly will allow be...

Page 30: ...the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns Bagging Use a clockwise mowing pattern This will give the best Clip Director and bagging performance leaving the least amount of clippings on the lawn Rear Discharge Mowing Remove the grass bag and close the discharge guard Adjust the Clip Director knob to the desired settin...

Page 31: ...aintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed ...

Page 32: ...om moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized H...

Page 33: ... 5 hours First 25 hours Every 50 hours Every 100 hours Every 150 hours Blades Inspect condition O 32 Check bolt torque O 34 Grass bag Check O 35 Engine oil Check O 36 Change O O 1 37 Air cleaner Check O 38 Clean O 1 O 1 Replace filter O Spark plug Check Adjust O 39 Replace O Spark arrester optional equipment Clean Inspect O 41 Valve clearance Check Adjust O 2 Pinion gears Grease O 2 Throttle cable...

Page 34: ...must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower If the blades are found to be bent take the lawn mower to an authorized Honda servicing dealer for inspection 4 A torque wrench must always be used when installing the blades Check that the blade bolts are tight page 34 WARNING A worn cracked or damaged blade can break and pieces of the damaged blad...

Page 35: ...uthorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blades or their equivalent page 64 Blade Removal 1 Turn the fuel valve OFF Disconnect the spark plug cap then tilt the mower to the right side so the air filter side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a w...

Page 36: ...onda replacement parts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blades from turning when tightening the bolts Blade bolt torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m If you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolt...

Page 37: ...clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent page 64 Bag Removal 1 Unclip the plastic edges of the bag from the frame 2 Remove the bag from the frame Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown FRAME PLASTIC EDGE BAG PLASTIC EDGE ...

Page 38: ...vel can cause engine damage 4 Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service cla...

Page 39: ...ts right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain 4 Fill with the recomm...

Page 40: ...Limited Warranty page 70 1 Press down on the cover tabs and remove the cover 2 Remove the filter from the air cleaner housing 3 Inspect the filter and replace it if damaged 4 Clean the filter by tapping the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt...

Page 41: ... and remove any dirt from around the spark plug area 2 Remove the spark plug with a 13 16 in 21 mm spark plug wrench 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped RECOMMENDED SPARK PLUGS REGULAR RESISTOR NGK BP6ES BPR6ES DENSO W20EP U W20EPR U Resistor spark plugs reduce interference with radio and TV reception SPARK PLUG SPARK PLUG CAP SP...

Page 42: ... plug seats tighten with a 13 16 in 21 mm spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 8 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder hea...

Page 43: ...viced every 100 hours to keep it functioning as designed 1 Allow the engine to cool and disconnect the spark plug cap to prevent accidental starting 2 Remove the three flange bolts and the heat shield Remove the two set screws and the spark arrester from the muffler 3 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the sp...

Page 44: ...with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors Move the throttle to FAST Release the flywheel brake lever the engine should stop quickly If the flywheel brake does not operate properly with the correct cable adjustment take the mower to an authorized Honda servicing dealer for repair FLYWHEEL BRAKE LEVER 1 ...

Page 45: ...ch and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly If the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 1 16 3 16 in 1 5 mm DRIVE CLUTCH LEVER ...

Page 46: ...t before contacting the stopper plate Actual distance should be 1 64 5 64 in 0 5 2 mm 3 If the above conditions are not met loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as necessary Tighten the lock nuts and recheck shift lever operation 4 Operate the mower outdoors and move the shift lever into each gear Release the drive clutch lever before moving the shift lever Mak...

Page 47: ...ed on top of the carburetor 1 Move the throttle lever to the FAST position 2 Remove the air cleaner cover page 38 3 Use a feeler gauge and measure the clearance between the control choke arm and the control lever The clearance should be 0 0 040 in 0 1 mm 4 To adjust the clearance loosen the lock nuts with a 10 mm wrench Move the adjuster up or down as required to obtain the proper clearance Tighte...

Page 48: ... flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Move the mower at least 10 feet 3 meters away from the fueling source and site before starting the engine NOTICE Fuel can damage paint and plastic Be careful not to spill fuel when filling you...

Page 49: ...t or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer NOTICE Running the engine with persistent spark knock...

Page 50: ...amage Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be su...

Page 51: ...ting temperature to evaporate any water remaining on the engine 4 Stop the engine and allow it to cool 5 After the lawn mower is clean and dry touch up any damaged paint touch up paint part numbers are on page 64 and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lubricant page 64 ...

Page 52: ...esh when you filled the fuel tank The Distributor s Limited Warranty page 70 does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining all the fuel from the fuel tank and carburetor Adding a...

Page 53: ...tep 3 2 To drain the fuel tank turn the fuel valve ON page 8 This will allow fuel in the fuel tank to drain out through the carburetor bowl 3 After the fuel is completely drained reinstall the drain bolt Engine Oil Change the engine oil page 37 WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop engine and keep heat sparks and flame awa...

Page 54: ...ot enter the engine cylinder Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag if so equipped You can place it on top of the engine with the bag opening to the front 2 Loosen the handlebar locking knobs Spread the handlebar struts to release the locating pins then swing the handlebar forward Prevent the cables fro...

Page 55: ... level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage page 52 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check ...

Page 56: ...f fuel leakage 2 If installed remove the grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the co...

Page 57: ...ug Fuel filter is clogged carburetor malfunction ignition malfunction valves stuck etc Take the mower to an authorized Honda service dealer for repair Possible Cause Correction Throttle is not set to FAST Move the throttle to FAST page 21 Grass is too tall or wet Raise the cutting height page 10 cut a narrower swath page 26 use a slower ground speed page 26 cut more frequently when the grass is dr...

Page 58: ...er to an authorized Honda service dealer for repair Possible Cause Correction Engine speed is too slow to cut well Move the throttle lever to the FAST position page 21 Mower is moving too fast for the lawn conditions Shift to a slower speed page 22 or push slower Adjustment levers are set at different positions Set all levers at the same cutting height position page 18 Grass bag is overfilled or c...

Page 59: ...nto the mowing position Depress the flywheel brake lever while raising the handlebar page 13 Spread the lower ends of the handlebar to release the locating pins and move the handlebar up or down to adjust the height of the handlebar page 13 Select a desired handlebar height adjustment position and tighten the knobs securely LOCKING KNOB 2 HEIGHT ADJUSTMENT HOLES ...

Page 60: ...wever some oil remains in the engine The amount of oil left in the engine varies If not using the supplied oil use SAE 10W 30 API service category SJ or later oil Add oil until the oil level is between the upper and lower limit marks Do not overfill the engine with oil If the engine is overfilled the excess oil may be transferred to the air cleaner housing and damage the air filter After filling t...

Page 61: ...ischarge guard and install the grass bag Before Operation Before using the lawn mower all mower operator s must read the following chapters and sections LAWN MOWER SAFETY page 4 CONTROLS FEATURES page 7 BEFORE OPERATION page 11 OPERATION page 19 MAINTENANCE SCHEDULE page 31 GRASS BAG BAG FRAME PLASTIC CLIP BAG FRAME ...

Page 62: ...u will need these serial numbers when ordering parts and when making technical or warranty inquiries page 69 Engine serial number ______________________________________ Frame serial number ______________________________________ Date of purchase _________________________________________ HRX217TDA AG MAGA XXXXXXX AMERICAN HONDA MOTOR CO INC ALPHARETTA GA 30005 8847 MODEL NAME AND FRAME SERIAL NUMBER...

Page 63: ...dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no c...

Page 64: ...HANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains...

Page 65: ...describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of an...

Page 66: ...not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the M...

Page 67: ...tended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty page 73 for additional information The Air Index Information hang tag label must remain on the lawn mower until it is sold Remove the hang tag before operating the lawn mower ...

Page 68: ...Cutting height adjusters set to 1 1 4 in 32 mm 26 7 in 678 mm Cutting Width 21 in 530 mm Approximate Cutting Height 7 adjustable positions 3 4 in 20 1 1 4 in 32 mm 2 in 46 mm 2 1 2 in 62 mm 3 in 75 mm 3 1 2 in 88 4 in 100 mm Fuel Tank Capacity 0 29 US gal 1 1 l Engine Oil Capacity 0 58 US qt 0 55 l Grass Bag Capacity 23 US gal 2 5 bushels 3 1 cu ft 88 l Engine Model GCV190 Engine Type 4 stroke ove...

Page 69: ...9 Maximum Governed Speed 2 950 3 100 rpm Shop manual Flywheel Brake Cable Adjust for 1 1 8 1 3 8 in 30 35 mm free play at flywheel brake lever page 42 Drive Clutch Cable Adjust for 1 16 3 16 in 1 5 mm free play at drive clutch lever page 43 Shift Cable Adjust for proper shift lever operation page 44 Throttle Cable Adjust for clearance on control arm page 45 Blade Bolt Torque 36 43 ft lb 49 59 N m ...

Page 70: ...ch is required to install blades Upper blade 72531 VH7 000 Grass bag 81320 VH7 000 Fabric bag only no frame Front wheel tire 44710 VH7 000 Rear wheel tire 42710 VH7 000 Optional Equipment Item Part Number Notes Spark arrester parts 18350 ZL8 000 Arrester and deflector 18356 ZL8 000 ID Plate 90055 ZE1 000 Screw two required Service Items Item Part Number Notes SAE 10W 30 engine oil 08207 10W30 Sili...

Page 71: ...American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 a m 8 00 p m ET When you write or call please give us this information Model and serial numbers page 60 Name of the dealer who sold the lawn mower to you Name and address of the dealer who services your lawn mower Date of purchase Your name a...

Page 72: ...s option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any ...

Page 73: ...not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration or any causes other than defects in material or workmanship of the product The auger and paddle assemblies of snowthrowers tiller tines of roto tillers mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive...

Page 74: ...xpense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the prob...

Page 75: ... including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine ...

Page 76: ...ur warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you ...

Page 77: ...ifold Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the Main...

Page 78: ...ting height adjustment 18 Cutting width 26 D Dealer locator information 69 Dimensions 66 Distributor s warranty 70 Drive clutch lever Cable adjustment 43 Operation 22 E Emission control system 63 Emissions warranty 73 Ethanol MTBE Methanol 62 F Filter air cleaner service 38 Flywheel brake lever Cable adjustment 42 Operation 9 Fuel Additive 50 Capacity 66 Oxygenated fuels 62 Tank draining 51 Valve ...

Page 79: ... Number 68 Spark plug Service 39 Specifications 66 Engine 66 Maintenance 67 Tuneup 67 Speed ground speeds 67 Starting the engine 19 Stopping the engine 23 Storage Placing in storage 53 Preparation 48 Removing from storage 53 T Throttle lever Cable inspection 45 Operation 21 Troubleshooting Engine 55 Mowing and bagging 56 Vibration 56 Tuneup specifications 67 U Unloading 54 V Valve clearance 67 W W...

Page 80: ... Engine oil Type SAE 10W 30 API SJ or later page 36 Spark plug Type Regular NGK BP6ES DENSO W20EP U Resistor NGK BPR6ES DENSO W20EPR U Maintenance Before each use Check engine oil page 36 Check air cleaner page 38 First 5 hours Change engine oil page 37 Subsequent Refer to the Maintenance Schedule page 31 ...

Page 81: ...C XXXXX 2006 04 POM53619 A PRINTED IN U S A Printed on Recycled Paper Owner s Manual Rotary Mower HRX217TDA EM3 See page 57 for instructions on setting up your Lawn Mower 2003 2006 American Honda Motor Co Inc All Rights Reserved ...

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