15-3
b. MOUNTING CASE DISASSEMBLY
1) Remove the under cover seal A and the mounting case rubber seal from the mounting case.
Remove the shift shaft B and the shift shaft washer.
2) Remove the three 6 x 25 mm flange bolts and remove the idle exhaust port and the idle exhaust port gasket.
Replace the gasket with a new one on assembly.
3) Check the 22 x 35 x 7 mm water seal lips for cut and replace if necessary before removal.
Remove the two 22 x 35 x 7 mm water seals using a commercially available oil seal remover. Replace the oil seals
with the new ones on assembly.
4) Remove the 12 mm E-ring from the shift shaft A and remove the 14 mm washer and the shift shaft A.
Check the 14 x 26 x 8 mm water seal lip for cut and replace if necessary before removal. Remove the 14 x 26 x 8 mm
water seal using a commercially available oil seal remover. Replace with a new one on assembly.
5) Remove the two 12 x 145 mm stud bolts from the upper rubber mount.
6) Remove the six 8 x 35 mm flange bolts and remove the upper mount holder, upper mount holder gasket and the
upper rubber mount. Replace the gasket with a new one on assembly.
Check the upper rubber mount for deterioration and cracks. Replace with a new one if necessary.
[17]
14 x 26 x 8 mm
WATER SEAL
[2] 20 x 28 x 13 mm
NEEDLE BEARING
[16] 14 mm WASHER
[3] SHIFT SHAFT A
[15] 12 mm E-RING
[5] 22 x 35 x 7 mm
WATER SEAL (2)
[7] UPPER MOUNT
HOLDER GASKET
[6] UPPER MOUNT
HOLDER
8 x 35 (6)
[8] UPPER RUBBER
MOUNT
[14] 12 x 145 mm
STUD BOLT (2)
[10] IDLE EXHAUST
PORT GASKET
[9] IDLE EXHAUST
PORT
6 x 25 (3)
[1] SHIFT SHAFT
WASHER
[4] SHIFT SHAFT B
[11] MOUNTING
CASE
[13] MOUNTING CASE
RUBBER SEAL
[12] UNDER COVER
SEAL A
