Honda WeatherMaker 48KC Owner'S Manual Download

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1. Press down on the cover tabs and remove the cover.
2. Remove the filter from the air cleaner housing.

3. Inspect the filter; replace if damaged.
4. Clean the filter by tapping it several times on a hard surface to

remove dirt, or blow compressed air (not exceeding 30 psi

[207 kPa]) through the air filter from the inside. Never try to brush

off dirt; brushing will force dirt into the fibers.

5. Wipe dirt from the inside of the air cleaner housing and cover using

a moist rag. Be careful to prevent dirt from entering the air duct

that leads to the carburetor.

6. Reinstall the filter and cover. Be sure both tabs are fully locked in

place.

Spark Plug

Replace the spark plug every 2 years or after 150 hours of use.

Required Spark Plug:

NGK - BPR5ES

NOTICE

An incorrect spark plug can cause engine damage.

For good performance, the

spark plug must be properly

gapped and free of deposits.

1. Allow the engine to cool,

disconnect the spark plug

cap, and remove any dirt

from around the spark plug

area.

2. Remove the spark plug

with a 13/16 in (21 mm)

spark plug wrench.

3. Inspect the spark plug.

Replace it if the electrodes

are worn, or if the insulator

is cracked or chipped.

4. Measure the spark plug

electrode gap with a suitable

gauge.

Gap:

0.028 ~ 0.031 in

(0.7 ~ 0.8 mm)

Correct the gap, if necessary,

by carefully bending the side

electrode.

5. Install the spark plug

carefully, by hand, to avoid

cross-threading.

6. After the spark plug seats,

tighten with a 13/16 in (21

mm) spark plug wrench to

compress the washer

If reinstalling the old spark plug, tighten 1/8 to 1/4 turn after the
spark plug seats.
If installing a new spark plug, tighten 1/2 turn after the spark plug
seats.

Spark plug torque:

14 ft-lb (20 N·m)

NOTICE

A loose spark plug can overheat and damage the engine.

Overtightening the spark plug can damage the threads in the

cylinder head.

7. Install the spark plug cap on the spark plug.

Spark Arrester (optional part)

The spark arrester must be serviced every 100 hours to keep it
functioning as designed.

Your lawn mower engine is not factory-equipped with a spark arrester.

In some areas, it is illegal to operate an engine without a spark

arrester. Check local laws and regulations. An optional USDA

approved spark arrester is available from an authorized Honda

servicing dealer. See “Parts, Accessories, and Service Items” on

page 20

for the part number.

1. Allow the engine to cool.

2. Unclip the two red top cover tabs [6] on the muffler side of the

engine, and then slightly lift the red top cover up to expose the
upper muffler shield bolt.

3. Remove the three bolts [1] from the muffler shield [2] using a

10 mm socket wrench.

4. Remove the muffler shield [2].

5. Remove the set screw [4].

6. Remove the spark arrester [3] from the muffler [5].

7. Check for carbon deposits on the spark arrester and the exhaust

port. Brush carbon deposits away. Be careful to avoid damaging
the spark arrester screen.

8. Install the spark arrester into the muffler.

9. Install the muffler components on the engine, and tighten the three

bolts securely.

Blade Control Check

1. Start the engine outdoors.
2. Release the blade control

lever; the engine should stop

quickly.
If it does not, take your mower

to an authorized Honda
servicing dealer for repair.

AIR CLEANER
HOUSING

FILTER

COVER

COVER
TABS

SPARK
PLUG CAP

SPARK PLUG

0.028 ~ 0.031 in

(0.7 ~ 0.8 mm)

SEALING
WASHER

[4]

[3]

[1] (3)

[2]

[5]

[6]

(red cover shown removed)

BLADE CONTROL LEVER

Summary of Contents for WeatherMaker 48KC

Page 1: ... Spark Arrester optional part 14 Air Index 18 Clip Director 5 Select Drive Cable Adjustment 15 Specifications 18 Rear Shield 5 TRANSPORTING 15 AVOIDING FUEL RELATED PROBLEMS 19 Grass Bag 6 STORAGE 15 CUSTOMER INFORMATION 20 Cutting Height Adjustment 6 Fuel 15 Parts Accessories and Service Items 20 Check the Oil Level 6 Cleaning 15 Dealer Locator Information 20 Add Fuel 7 Oil 15 How to Contact Hond...

Page 2: ...Message to Parents The safety of your children is very important to Honda Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries Your child must be big enough strong enough and have the coordination necessary to comfortably reach and operate the controls Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower Safety La...

Page 3: ...les on each handle stay Setting the adjust knobs in the lowest holes raises the handlebar to its highest position 3 Turn the handlebar adjust knobs 90 degrees into the lock position making sure both sides are positioned at the same height 4 Remove all the cardboard from around the handlebar BLADE CONTROL LEVER P 8 REAR DISCHARGE GUARD P 5 FUEL TANK CAP P 7 MUFFLER P 14 OIL FILLER CAP P 13 HANDLEBA...

Page 4: ...stand this manual Know what the controls do and how to operate them Familiarize yourself with the lawn mower and its operation before you begin using it Know how to quickly shut off the lawn mower in case of an emergency Check Your Mower For your safety and to maximize the service life of your lawn mower it is very important to take a few moments before you operate the lawn mower to check its cond...

Page 5: ... of the lawn As the knob is moved towards the MULCH position more grass will be recycled back into the lawn Adjust the Clip Director knob until the desired result is achieved Rear Discharge To discharge clippings to the rear remove the grass bag and position the Clip Director knob in the BAG range Maximum rear discharge will occur when the Clip Director knob is all the way to the left BAG position...

Page 6: ...djusting the cutting height To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch Move all four adjustment levers to the same position forward for tall grass and rearward for short grass If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust the cutting he...

Page 7: ...s Most injuries and property damage with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is ru...

Page 8: ...maged by accidental impact collision Operating the Controls Blade Control Lever The blade control lever must be pulled back against the handlebar to start and run the engine The blades start to rotate when the lever is pulled back against the handlebar and the recoil starter grip is pulled Continue to hold the lever fully against the handlebar This will keep the engine and blades rotating smoothly...

Page 9: ...ry fast to cut properly If engine speed drops it could mean the engine is being overloaded by the blades trying to cut too much grass Mow a narrower swath move the mower slower use the rear discharge chute or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blades don t cut cleanly anymore have them sha...

Page 10: ...ntenance Safety Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from ...

Page 11: ...each use 5 hours of use or first month First 25 hours of use 50 hours of use or every 6 months 100 hours of use or every year 150 hours of use or every two years See page Rear shield Check O 5 Blades Inspect O 12 Blade mounting bolts Inspect O 12 Engine oil Check O 6 Change O O 2 O O 13 Air filter Check O 13 Clean O 1 O 1 O 1 Replace O Grass bag Check O 6 Blade control operation Check O O 14 Spark...

Page 12: ... wrench Use a wooden block to prevent the blades from turning when removing the bolts Remove the blades 5 Clean dirt and grass from around the blade mounting area 6 Install the sharpened or replacement blades using the two blade bolts and special washers as shown below Be sure to install the washers in the direction shown Always install both blades as a set The blade bolts and washers are speciall...

Page 13: ... life Always change the oil in accordance with the Maintenance Schedule page 11 Recommended oil for general use SAE 10W 30 Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service category are in the API label on the oil container Honda recommends API service category SJ or later oil Air Filter Clea...

Page 14: ...f installing a new spark plug tighten 1 2 turn after the spark plug seats Spark plug torque 14 ft lb 20 N m NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 7 Install the spark plug cap on the spark plug Spark Arrester optional part The spark arrester must be serviced every 100 hours to keep it functioning as des...

Page 15: ...cool before washing Before washing the underside of the mower deck stop the engine and turn the fuel valve to the OFF position Rest the mower on its right side so the fuel cap side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blades Be careful to avoid getting water into controls and cables Engine Allow t...

Page 16: ...install the spark plug Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the mower to an authorized Honda servicing dealer for repair UNLOCKED Possible Cause Correction Grass is too tall Raise the cutting height Cut a narrower swath Use a slower ground speed Cut more frequently Grass is too wet Allow the grass to dry Mower deck is clogged Clean out the mower dec...

Page 17: ...s to furnish written instructions describing the operation and maintenance of emissions control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emissions standards Tampering and Altering NOTICE Tampering is a violation of federal and California law Tampering with or altering the emissions control system may increas...

Page 18: ...Choke System Length 63 4 in 1 610 mm Width 23 1 in 588 mm Overall height 42 2 in 1 073 mm Dry mass 89 1 lb 40 4 kg Cutting width 20 9 in 530 mm Cutting heights 7 3 4 4 in 19 101 mm 1 1 4 inch 32 mm cutting height and handle in highest position Includes the grass bag Model GCV200 Type 4 stroke single cylinder air cooled Displacement 12 3 cu in 201 cc Bore and stroke 2 60 x 2 32 in 66 0 x 59 0 mm Co...

Page 19: ...t before each use A properly maintained air filter will help prevent dirt from entering the carburetor The small passages inside the carburetor can become blocked 3 to 4 Weeks Before Next Use Reason Keep your lawn mower s fuel tank full of fresh fuel when not in use Turn the fuel valve OFF If the fuel tank is only partially filled air in the tank will promote fuel deterioration Turn the fuel valve...

Page 20: ...Owner s manuals or you can click the Owners Manuals link provided at the bottom of the home page The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part o...

Page 21: ...is written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Honda Parts Accessories and Apparel T...

Page 22: ...under the emission warranty solely for use of non Honda replacement parts or service performed at a location other than an authorized Honda dealership however use of a part that is not functionally identical to the original equipment part in any respect that may in any way affect emissions including durability could result in denial of coverage If such a non Honda replacement part is used in the r...

Page 23: ...ect one Complete and mail the postage paid card shown below Complete and submit the on line form at powerequipment honda com Scan the QR code below and then complete and submit the on line form Print your 7 digit serial number here commercial rental users check one private homeowner use for hire use Owner s Last Name Company Name Address City Purchased Via First Name Telephone State ZIP Code Appli...

Page 24: ...click Submit It s that simple Power Equipment Division American Honda Motor Co Inc 4900 Marconi Dr Alpharetta GA 30005 9956 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES Product Registration BUSINESS REPLY MAIL FIRST CLASS MAIL ALPHARETTA GA PERMIT NO 117 POSTAGE WILL BE PAID BY ADDRESSEE HPE 2019 01 PRINTED IN U S A EM5 K6 ...

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