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VR9205R SERIES 1000 DIRECT IGNITION GAS CONTROL WITH INTEGRATED GAS/AIR MODULE

3

69-2305—03

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the 
control to malfunction. Where dust or grease can be a 
problem, provide covers for the control to limit 
contamination.

Heat

Excessively high temperatures can damage the control. 
Make sure the maximum ambient temperature at the 
control does not exceed the rating of the control. If the 
appliance operates at very high temperatures, use 
insulation, shielding, and air circulation, as necessary, to 
protect the control. Proper insulation or shielding should 
be provided by the appliance manufacturer; verify proper 
air circulation is maintained when the appliance is 
installed.

INSTALLATION

When Installing this Product…

1.

Read these instructions carefully. Failure to follow 
them could damage the product or cause a 
hazardous condition.

2.

Check the ratings given in the instructions and on 
the product to make sure the product is suitable for 
your application.

3.

Installer must be a trained, experienced service
technician.

4.

After installation is complete, check out product 
operation as provided in these instructions.

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury 
or death.

Follow these warnings exactly:

1. Disconnect power supply before wiring to 

prevent electrical shock or equipment damage.

2. To avoid dangerous accumulation of fuel gas, 

turn off gas supply at the appliance service 
valve before starting installation, and perform 
Gas Leak Test after installation is complete.

3. Always install a sediment trap in gas supply line 

to prevent contamination of gas control.

4. Do not force the on-off switch. Use only your 

fingers to operate the on-off switch. Never use 
any tools. If the electronic on-off switch does 
not operate by hand, the gas control should be 
replaced by a qualified service technician. 
Force or attempted repair may result in fire or 
explosion.

5. Plan the installation as outlined below.
6. Plan for frequent maintenance as described in 

the maintenance section.

Mounting position

The valve can be mounted 0 to 90 degrees in any 
direction from the top of the valve facing up, including 
outlet facing upward or downward. See Fig. 2. If the valve 
is mounted horizontally; the top of the valve must be even 
with or above the center line of the piping.

NOTE: A deviation of more than 3° from the OEM's orig-

inal design mounting orientation can result in an 
unacceptable change in gas outlet pressure. 
See OEM application installation guide.

To prevent blockage due to condensation, the positive air 
pressure connection should not be connected to 
combustion products.

Fig. 2. VR9205R Series 1000 mounting.

CAUTION

Equipment Damage Hazard.
Can burn out thermostat or transformer.

Applying a jumper across (or shorting) the valve 
coil terminals, even temporarily, can burn out the 
thermostat or transformer.

Follow the appliance manufacturers instructions if 
available; otherwise use these instructions as a guide.

IMPORTANT

These gas controls are shipped with protective 
seals over the inlet and outlet tappings. Do not 
remove the seals until ready to install adapters 
or connect the piping.

Converting Gas Control from Natural Gas 

to LP Gas (or LP Gas to Natural Gas)

WARNING

Fire Or Explosion Hazard.
Can cause property damage, severe injury 
or death.

VR9205R cannot be converted between LP or 
Natural gas. To convert, see appliance 
manufacturer for recommendations.

Install Bushings To Control

If bushings are being installed on the control, mount them 
as follows:

Bushings

1.

Remove the seal over the control inlet or outlet.

2.

Apply a moderate amount of good quality pipe 
compound to the bushing, leaving two end threads 
bare. On an LP installation, use compound that is 
resistant to LP gas. Do not use Teflon tape.

3.

Insert the bushing in the control and carefully thread 
the pipe into the bushing until tight. 

M29133

VERTICAL

PIPING

HORIZONTIAL

PIPING

INLET OR

OUTLET

0 TO 90°

0 TO 90°

TOP OF VALVE

Summary of Contents for 1000 Series

Page 1: ... 1000 Btu ft3 0 64 sp gr natural gas at 1 in wc pressure drop 37 3 MJ m3 0 64 sp gr natural gas at 0 25 kPa pressure drop b Minimum and Maximum regulation is at the max fire Minimum regulation at low fire is 9 KBtu h at 0 7 in WC outlet pressure SPECIFICATIONS Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 50 60 Hz Current Draw 0...

Page 2: ...d applications with greater cycling rates the control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning proce...

Page 3: ...nician Force or attempted repair may result in fire or explosion 5 Plan the installation as outlined below 6 Plan for frequent maintenance as described in the maintenance section Mounting position The valve can be mounted 0 to 90 degrees in any direction from the top of the valve facing up including outlet facing upward or downward See Fig 2 If the valve is mounted horizontally the top of the valv...

Page 4: ...pling to connect the tubing to the control 3 Install a sediment trap in the supply line to the control See Fig 3 Install Control 1 Mount with the coils 90 degrees from the vertical upright position 2 Mount so the gas flow is in the direction of the arrow on the bottom of the control 3 Thread the pipe the amount shown in Table 3 for insertion into control or adapters Do not thread pipe too far Valv...

Page 5: ...ed on valve operator On Off Switch The on off switch settings are as follows OFF Prevents main gas flow through the control ON Permits gas to flow into the control body Under control of the thermostat and direct ignition module gas can flow to the main burners CAUTION Equipment damage Can burn out valve coil terminals Never apply a jumper across or short the valve coil terminals even temporarily I...

Page 6: ...at Gas Leak Test at plug with main burner operating Pressure Tap The combination gas control is provided with 1 8 in NPT pressure tap plugs The gas air module is provided with 9 mm O D tubing connections to sense the high and the low combustion air pressure CAUTION To ensure a safe closing of the valves it is essential that power supplied to the gas valve be disconnected Minimum Regulator Offset a...

Page 7: ...If proper voltage is present replace gas control INSTRUCTIONS TO THE HOMEOWNER WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Before lighting smell around the appliance for gas Be sure to smell next to the floor because LP gas is heavier than air If you smell gas a Turn off the gas supply at the appliance service valve On LP gas sy...

Page 8: ...ell com U S Registered Trademark 2009 Honeywell International Inc 69 2305 03 M S Rev 02 09 Turning Off the Appliance Vacation Shutdown Set the thermostat to the desired room temperature while you are away Complete Shutdown 1 Turn off power to the appliance 2 Turn off the gas supply to the appliance 3 Push the on off switch to the OFF position Appli ance will completely shut off 4 Follow the proced...

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