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INSTALLATION INSTRUCTIONS

69-2305-03

VR9205R Series 1000

Direct Ignition Gas Control with 

Integrated Gas/Air Module

APPLICATION

The VR9205R Direct Ignition Gas Controls with Integrated 
Gas/Air Module have been developed for application in 
domestic appliances with premix or atmospheric burners 
and automatic ignition requiring a redundant gas valve. 
They have been optimized for direct ignition applications. 
The gas/air module is designed to amplify and modulate 
the outlet gas pressure by means of a pneumatic link 

between the gas and air flow by using the air pressure 
difference. The valve may be used on either Natural gas 
or LP gas applications.

• Valve capacities are shown in Table 1.
• For suffix letter designation, see Table 2.

a

Capacity based on 1000 Btu/ft

3

, 0.64 sp gr natural gas at 1 in. wc pressure drop (37.3 MJ/m

3

, 0.64 sp gr natural gas 

at 0.25 kPa pressure drop).

b

Minimum and Maximum regulation is at the max fire. Minimum regulation at low fire is 9 KBtu/h at 0.7 in. WC outlet 
pressure.

SPECIFICATIONS

Body Pattern: 

Straight through; see Table 1 for inlet and 

outlet size.

Electrical Ratings:

Voltage and Frequency: 24 Vac, 50/60 Hz.
Current Draw: 0.4A.

Capacity: 

See Table 1.

Regulation Range: 

See Table 1.

Natural-LP Gas Conversion Kits: 

Valve is not 

convertible.

Approvals:

CSA Design Certificate. File # LR 112491

Table 1. Valve Capacity.

a

Model

Size Inlet-

Outlet (in.)

AGA Certified 

Capacity 

AGA Certified Minimum 

Regulation

AGA Certified Maximum 

Regulation

KBtu/h

KBtu/h

KBtu/h

VR9205R

1/2 x 1/2

140

20

b

200

Table 2. Model Number Suffix Letter Designation.

Model Number 

Suffix Letter

Ambient Temperature Range

Pressure Regulator Type

R

32°F to 158°F
(0°C to 70°C)

Standard opening with integrated gas/air module

Summary of Contents for 1000 Series

Page 1: ... 1000 Btu ft3 0 64 sp gr natural gas at 1 in wc pressure drop 37 3 MJ m3 0 64 sp gr natural gas at 0 25 kPa pressure drop b Minimum and Maximum regulation is at the max fire Minimum regulation at low fire is 9 KBtu h at 0 7 in WC outlet pressure SPECIFICATIONS Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 50 60 Hz Current Draw 0...

Page 2: ...d applications with greater cycling rates the control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning proce...

Page 3: ...nician Force or attempted repair may result in fire or explosion 5 Plan the installation as outlined below 6 Plan for frequent maintenance as described in the maintenance section Mounting position The valve can be mounted 0 to 90 degrees in any direction from the top of the valve facing up including outlet facing upward or downward See Fig 2 If the valve is mounted horizontally the top of the valv...

Page 4: ...pling to connect the tubing to the control 3 Install a sediment trap in the supply line to the control See Fig 3 Install Control 1 Mount with the coils 90 degrees from the vertical upright position 2 Mount so the gas flow is in the direction of the arrow on the bottom of the control 3 Thread the pipe the amount shown in Table 3 for insertion into control or adapters Do not thread pipe too far Valv...

Page 5: ...ed on valve operator On Off Switch The on off switch settings are as follows OFF Prevents main gas flow through the control ON Permits gas to flow into the control body Under control of the thermostat and direct ignition module gas can flow to the main burners CAUTION Equipment damage Can burn out valve coil terminals Never apply a jumper across or short the valve coil terminals even temporarily I...

Page 6: ...at Gas Leak Test at plug with main burner operating Pressure Tap The combination gas control is provided with 1 8 in NPT pressure tap plugs The gas air module is provided with 9 mm O D tubing connections to sense the high and the low combustion air pressure CAUTION To ensure a safe closing of the valves it is essential that power supplied to the gas valve be disconnected Minimum Regulator Offset a...

Page 7: ...If proper voltage is present replace gas control INSTRUCTIONS TO THE HOMEOWNER WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Before lighting smell around the appliance for gas Be sure to smell next to the floor because LP gas is heavier than air If you smell gas a Turn off the gas supply at the appliance service valve On LP gas sy...

Page 8: ...ell com U S Registered Trademark 2009 Honeywell International Inc 69 2305 03 M S Rev 02 09 Turning Off the Appliance Vacation Shutdown Set the thermostat to the desired room temperature while you are away Complete Shutdown 1 Turn off power to the appliance 2 Turn off the gas supply to the appliance 3 Push the on off switch to the OFF position Appli ance will completely shut off 4 Follow the proced...

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