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FIG. 1 — DIMENSIONS OF MLx984 VALVE ACTUATOR IN MM (INCHES).

INSTALLATION

Minimum Mounting

3" (8cm) for Actuators with mechanical
auxiliary switches

30 cm (12 in.)

Clearance

Proper Use:

The  valves  are  to  be  installed  by  skilled  personnel  and  in  strict
accordance with the installation instructions and local regulations.
Honeywell  assumes  no  responsibility  for  damages  or  injuries
resulting  from  non-compliance  with  installation  instructions  or
standard good practice when mounting, operating, or maintaining
the  valves,  even  if  not  expicitly  mentioned  in  the  installation
instructions. Observe all safety practices when working with steam
systems.

Mounting:

1. Ensure that the valve body is installed correctly, that is, the arrow

points in the direction of the flow.

2. Although  the  actuator  can  be  mounted  in  any  position,  it  is

preferable that it is mounted above the horizontal plane of the
pipe. This will minimize the risk of damage to the actuator in the
event of condensation or a valve gland leak.

NOTE: NEMA 3R rainproof rating only applies to actuators

mounted  vertically.  Cover  has  been  treated  with  UV
stabilizers for outdoor applications. Weather-proof conduit
fittings  approved  for  outdoor  and  wet  locations  must  be
used to maintain NEMA 3R rating.

3. Remove the stem button (Fig. 3) from the valve stem.
4. (Optional) Slide the position indicator (plastic disk or rubber O-

ring) over the valve stem (Fig. 3). Indicator will self-align to the
marking on the yoke after complete operating cycle.

 

FIG. 2 — MINIMUM MOUNTING CLEARANCE

When Installing This Product...

1. Read these instructions carefully. Failures to follow them could

damage the product or cause a hazardous condition.

2. Check ratings given in instructions and on the product to ensure

the product is suitable for your application.

3. The installer must be a trained, experienced service technician.
4. After  installation  is  complete,  check  out  product  operation  as

provided in these instructions.

5. 

DO NOT electrically operate the actuator before assembly
to the valve because damage not apparent to the installer
may occur.

IMPORTANT

•  Before  installing  the  valve,  raise  and  lower  the  valve  stem  to
make  sure  that  the  valve  stem  operates  freely.  Impaired  stem
operation can indicate that the stem was bent by rough handling.
This condition can require repair or replacement of the valve.
•  Protect  the  stem  from  damage  due  to    bending  or  scratching.

Damage to the stem packing may result.

FIG. 3 — PREPARATION FOR VALVE ASSEMBLY

3

95C-10939-4

Position Indicator

Assembly of the

Valve Stem

Remove Stem Button

NOTE: DO NOT DAMAGE

(Plastic Disk)

ANY PART OF THE STEM.

position indicator.

102

[4.02]

101.9

[0.78]

22 [7/8]

103

[4.06]

82

1/4 - 28UNF

34.7 [1.368

42

5 [0.19] DIA.

10 [0.39]

68.8 (Y

ellow) 71.8 (Silver)

[2.71]

[2.83]

[4.0]

Knockout

20

[3.2]

78

[3.07]

39

[1.53]

1/4 - 20 NUT

[2]

102

[4.02]

51

[2.01]

MOUNTING DIA.

20.5

[0.80]

53.2

[2.09]

7

[0.27]

56

[2.20]

[1.65]

82

[3.22]

19 [0.75]

NORMAL STROKE

77.5

[3.09]

116

[4.57]

178.8

[7.04]

Summary of Contents for 4000 Series

Page 1: ...ple actuators and controllers 24 Vac or 28 Vdc power supply Field addable position feedback auxiliary switch module avail able APPLICATION The ML6984 and ML7984 are self contained self adjusting motorized valve actuators that mount directly onto V5011 two way and V5013 three way globe valves providing linear stem operation between 13 mm 1 2 and 25 mm 1 ML6984 is for use with low voltage SPDT Serie...

Page 2: ... Stem Coupling 1 4 28 UNF thread Stroke Timing Nominal 63 seconds for 3 4 stroke Proportional to stroke length at 24 Vac Closing Force 710 N 160 lbs minimum at 24 Vac Force varies 22 N V 5 lbf volt Performance Specifications Life Expectancy at rated load and power conditions 50 000 full stroke cycles plus 1 000 000 repositions of 10 stem travel or 10 years whichever occurs first Hysteresis 5 Short...

Page 3: ...r rubber O ring over the valve stem Fig 3 Indicator will self align to the marking on the yoke after complete operating cycle FIG 2 MINIMUM MOUNTING CLEARANCE When Installing This Product 1 Read these instructions carefully Failures to follow them could damage the product or cause a hazardous condition 2 Check ratings given in instructions and on the product to ensure the product is suitable for y...

Page 4: ...astic cover from the MLx984 by loosening the two captive screws located on the top Drop the Allen Hex type of set screw included in the plastic bag into the top of the shaft hex side up 6 Tighten the set screw to lock valve stem in place Fig 6 using a 1 8 Allen wrench included FIG 4 U BOLT ASSEMBLY NOTE Use U bolt supplied with actuator Do not replace with stainless steel U bolt on chilled water v...

Page 5: ...4 WITH XL10 ELECTRONIC CONTROLLER For Figures 8A 8B and 8C the following apply 1 2 3 4 5 Power supply provides overload protection and disconnect means Allow up to 0 5 amps for each device Actuators and controller can share same transformer provided that the VA rating of the transformer is not exceeded and proper phasing is observed Do not mix a c and d c power sources Controller can be low voltag...

Page 6: ... c power sources In ML7984 T5 and W terminals are connected internally Device is compatible with 3 conductor wiring Use configuration DIP switches to select device functions Direct acting function actuator stem moves downwards with signal increases to 10V 20mA or Reverse acting function actuator stem moves upwards with signal increases to 10V 20mA Always turn power off before setting the DIP switc...

Page 7: ...n DIP switches to select device functions Direct acting function actuator stem moves upwards with signal increase or Reverse acting function actuator stem moves downwards with signal increase Turn power off before setting the DIP switches For common transformer and common controller application please consult the factory For Figure 10A Only Maximum resistance per control circuit of 280 For Figure ...

Page 8: ...function actuator stem moves upwards with signal increases to 10V 20mA or Reverse acting function actuator stem moves downwards with signal increases to 10V 20mA Turn power off before setting the DIP switches 1 2 3 4 5 8 95C 10939 4 4 5 T6 T5 B R W 3 2 ML7984 T6 T5 B R W 1 L1 L2 OR 28 Vdc 24 Vac T5 T6 3 2 ML7984 3 2 ML7984 T6 T5 B R W R W R W R W ELECTRONIC SERIES 90 W973 T775 H775 W7100 NOTE Pola...

Page 9: ... the installer may occur 5 DO NOT connect 24 Vac between any ML7984 signal input terminals DEVICE FAILURE WILL RESULT NOTE Caution GENERAL NOTE 1 The ML7984 must be field configured with the DIP switches which are located beside the terminal block See wiring diagrams for details Turn power off before setting the DIP switches 2 There is a 1 5 second delay in actuator response to every signal change...

Page 10: ...e needed Use Resistor Kit Part 272822 and set DIP switches accordingly See Figures 12 13 TO REPLACE ML684 1 The new ML6984 is a direct replacement for the old ML684A in single actuator or parallel multiple actuators hook up The old and new actuators can be mixed in the same electrical circuit For multiple actuators controlled by a common controller in parallel these actuators must be wired so that...

Page 11: ...ke sure the valve stem is locked in place with the set screw 3 Connect 24 Vac or 28 Vdc power to T5 and T6 4 Jumper R B The valve stem should move up 5 Jumper R W The valve stem should move down 6 For Floating operation open R connection Valve stem should remain in position 7 Re connect all control wiring 8 Operate the system valve actuator and controller for several cycles to ensure proper instal...

Page 12: ...ge No or low power supply 1 Check power supply 2 Check callibration cycle 3 Valve stroke length less than 1 2 or greater than 1 1 4 4 Reset device by a momentary disconnect of power at T5 and T6 Check voltage on T5 T6 terminals Change DIP switch setting ML7984 in mA mode with voltage input Signal degradation due to incompatible load impedance Output and ML Input Impedance specifications Galvanic r...

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