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AQ255 AND AQ257 SERIES EXPANSION ZONING PANELS

9

69-1981—06

loop does not need to be purged, or there is not a pump 

connected to the AUX relay, press the TEST button again 

to advance to the next step in the test sequence.

6.

When the DHW device energizes, its LED lights up. 

Quickly press the TEST button to pause the Auto Test 

routine and purge the DHW loop for as long as neces-

sary The DIAGNOSTIC LED blinks slowly while the Auto 

Test is paused.

7.

When the DHW loop has been purged sufficiently, press 

the TEST button again to advance to the next step in the 

test sequence (shorting the Boiler T-T dry contacts). 

Press the TEST button again to skip this step and finish 

the Purge procedure. 

8.

The Auto Test routine is complete when the DIAGNOS-

TIC LED steadily illuminates (no blinking). 

If additional purging is required for any zone, the Auto Test 

procedure can be activated for any Zoning Module by pressing 

the TEST button located above that Zoning Module’s DIP 

switches. Refer to the “Auto Test Sequence of Operation” on 

page 8.

AQ25A, AQ251 and AQ252 models

The PURGE operation on the AQ25A, AQ251, and AQ252 

Control Panels allow the installer to purge all zones (loops) 

sequentially, or each zone individually, for a period of time 

PURGE TIME selected in the EQUIPMENT SETUP >TEST 

AND PURGE > PURGE menu. PURGE TIME can be adjusted 

in multiples of one (1) minute, up to a maximum of 30 minutes 

per loop to be purged.

Once you have selected which loops to purge (ALL loops, or an 

individual loop) and for how long (using the Control Panel’s 

menus), position the indicator arrow (¬) beside the START 

PURGE option and press the OK button. The START PURGE 

display changes to STOP PURGE and the Control Panel’s 

display begins counting down the time remaining for the purge 

cycle. When the purge time has elapsed for the first loop, the 

control proceeds to subsequent loops and performs the 

PURGE operation on each of them. After all selected loops are 

purged, the display changes to PURGE COMPLETED.

7 DOCUMENT AND KEEP A 

RECORD OF ALL SYSTEM 

SETTINGS

Once the hydronic installation with the AQ2000 Series Control 

Panel has been set up, and the entire installation is operating 

properly, it is important to document all the system settings for 

future reference.

Job Records

All AQ2000 Series Expansion Zoning Panels are shipped with 

Installation Job Records for documenting these settings. These 

should be filled out completely and saved in the Installing 

Contractor’s files.

SAVE Feature (AQ25A, AQ251, and 

AQ252 Control Panels)

In addition to the hardcopy Installation Job Records, the 

AQ25A, AQ251, and AQ251 Control Panels have a convenient 

SAVE feature that allows the installing contractor to save the 

specific equipment setting for this installation in the Control 

Panel’s memory for future recall, in case the system’s settings 

are inadvertently changed. This feature is found in the 

EQUIPMENT SETUP > SAVE/RESTORE sub-menu of the 

Control Panel.

There are three levels of settings in the AQ25A’s memory – 

CURRENT, FACTORY and SETUP.

CURRENT

 settings are the settings that are currently 

displayed in any of the menus and are the settings that the 

Control Panel uses to operate. Any time a value is changed 

in any of the menus, the CURRENT settings are changed 

and these new settings are instantly used by the Control 

Panel.

FACTORY

 settings are the default values loaded at the 

factory and are the starting point for programming the 

AQ25A, AQ251 or AQ252 Control Panel. These values are 

permanently stored in memory and cannot be over-written 

or erased. The Control Panel can be restored to factory 

settings through the RESTORE FACTORY option in the 

SAVE / RESTORE sub-menu. A warning prompt, 

RESTORE FACTORY—ARE YOU SURE?, displays and 

YES or NO must be chosen before proceeding. If YES is 

selected, the FACTORY settings are be copied to the 

Control Panel’s CURRENT settings and the Control Panel 

begins to operate with these values immediately.

SETUP

 settings are the specific settings for this installation 

which an installer has saved after the Control Panel is set 

up and operating well. These are saved for future recall, in 

case the system’s settings are inadvertently changed.
— To save this installation's settings for the first time, go to 

the Control Panel’s EQUIPMENT SETUP > SAVE/

RESTORE sub-menu. Position the indicator arrow (¬) 

beside SAVE SETUP and press OK. This saves the 

current system settings to the SETUP values.

— To retrieve the SETUP values at any time in the future, 

go to the EQUIPMENT SETUP > SAVE/RESTORE 

sub-menu and select RESTORE SETUP to load those 

values into the AQ25A as the CURRENT settings. The 

system will now operate according to these retrieved 

settings.

— If the current settings are modified after a RESTORE 

SETUP operation is performed, simply select SAVE 

SETUP again to overwrite these new settings into the 

SAVE settings memory.

CAUTION

If you change any system settings after a RESTORE 

SETUP operation, you change the current settings 

that the Control Panel (AQ25A, AQ251, or AQ252) 

uses as its basis of operation.

Summary of Contents for AQ15540B

Page 1: ...ransformer power supply module which connects to 120 Vac power and supplies 24 Vac power to the Zoning Module Communications between components via the AQUATROL network using communication bus wiring Any panel can be configured to activate a group pump when zones are active Zone valve models can be used with Normally Open or Normally closed valves Can be installed up to 500 ft away from main AQ200...

Page 2: ...o 110 C Inputs Outputs R C Input 24 Vac Class II R C Output on transformer AQ25742B and AQ25744B only 38 VA 24 Vac Class II Thermostat Compatibility Digital non communicating thermostats and or AQ1000 Series 2 wire communicating thermostats Dimensions HxWxD 8 0 x 9 4 x 3 3 in 20 3 x 23 8 x 8 5 cm approximate Weight 3 9 lb 1 8 kg Approvals Canadian Standards Association Certified File No LR76030 1 ...

Page 3: ...otally new family of hydronic controls And although they and other AQ2000 system components are very easy to install and operate they are different than other hydronic controls that you have previously installed Take a moment to read through this document before beginning the installation Failure to follow these instructions could damage the product or cause a hazardous condition Familiarize Yours...

Page 4: ...ert them into their slot to from a wiring channel between the Main Control Panel and the Expansion Zoning Panel see Fig 3 and to connect the two panels together 4 Install two top screws of the Expansion Zoning Panel ensuring it is level with the adjoining Main Control Panel and install two lower screws 5 Repeat steps 1 4 for any additional Expansion Zoning Panels Fig 3 Orientation of wire channel ...

Page 5: ...rminals is connected to which of the B B Exp Bus IN terminals 4 Wire the zoning equipment to the output terminals bot tom edge of the Expansion Zoning Panel line voltage circulators or valves for the AQ25542B and AQ25582B and low voltage zone valves for the AQ25742B and AQ25744B 5 Bring power to the Expansion Zoning Panel as follows a AQ25542B run 14 AWG jumper wires from the N and L terminals on ...

Page 6: ...c For the third Zoning Module connected to an AQ2000 Series Control Module make sure that DIP switch 3 is set to the right hand position ON and DIP switches 1 2 and 4 are set to the left d For the fourth Zoning Module connected to an AQ2000 Series Control Module make sure that DIP switch 4 is set to the right hand position ON and DIP switches 1 2 and 3 are set to the left 2 Review the settings for...

Page 7: ...els Auto Test AQ155 AQ157 Zoning Modules Auto Test operation for Zoning Modules enables the installer to test all zones wired to the Zoning Module by sequentially activating the zoning equipment connected to each zone output Each step of the Auto Test routine may be paused or skipped by pressing the Test button Table 2 AQ15540B Zoning Module Pump Zoning Module DIP Switch Arrangement DIP Switch Swi...

Page 8: ... with a delay of 1 10th of a second delay between each pump to minimize the effect of inrush currents from the pumps motors along with the main boiler pump When zone valves are tested simultaneously the valves are energized immediately but the boiler pump is energized only after either a the valves end switches close or b the TIME TO OPEN value in the EQUIPMENT SETUP ZONING menu has elapsed to all...

Page 9: ... and saved in the Installing Contractor s files SAVE Feature AQ25A AQ251 and AQ252 Control Panels In addition to the hardcopy Installation Job Records the AQ25A AQ251 and AQ251 Control Panels have a convenient SAVE feature that allows the installing contractor to save the specific equipment setting for this installation in the Control Panel s memory for future recall in case the system s settings ...

Page 10: ...mostats without zone synchronization or waiting for permission from the Control Module to operate This allows the zones to extract any heat provided by the boiler When communication is lost between a Zoning Module and any of its thermostats that zone is invisible to the Control Module The Zoning Module stops serving that zone and the zone s pump or valve de energizes Under this condition the AQ200...

Page 11: ...981 06 APPENDIX This appendix provides examples for wiring Expansion Zoning Panels to AQ2000 Series Control Panels and wiring additional low voltage VA capacity Wiring Diagrams Fig 5 Wiring of AQ25542B Expansion Zoning Panel to AQ2000 Series Control Panel ...

Page 12: ...AQ10X38 TRANSFORMER FROM B B EXP BUS OUT CONNECTION ON AQ1554P2 1 FROM C ON AQ10X38 TRANSFORMER THERMOSTATS ZONE 1 ZONE 2 ZONE 3 ZONE 4 TH SENSOR TH SENSOR THERMOSTATS ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 1 ZONE 2 ZONE 3 ZONE 4 M27833C ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 1 ZONE 2 ZONE 3 ZONE 4 AQ15540B 1 AQ15540B 2 AQ15540B 3 TO N ON AQ10X38 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION A...

Page 13: ...or recommended wiring of additional low voltage VA capacity to AQ2000 Series Zoning Modules CAUTION Equipment Damage Hazard Can damage internal circuitry of Zoning Module The ES1 and ES2 terminals of the AQ15740B Zoning Module are powered terminals and must only be connected to a set of dry contacts such as a zone valve motor s end switch If power is applied to these contacts for example by runnin...

Page 14: ...ZONE 4 M27835C M M M M M M M M FROM B B EXP BUS OUT CONNECTION ONAQ15540B 1 AQ15540B 1 AQ15540B 2 AQ10X38 120 V AC 1 POWER SUPPL Y PROVIDE DISCONNECT MEANSAND OVERLOAD PROTECTIONAS REQUIRED 1 N L AQ25742B ZONING MODULE OFAN EXISTING AQ2000 SERIES CONTROL P ANEL OK AQ15100B THERMOSTATS ZONE 1 ZONE 2 ZONE 3 ZONE 4 TH SENSOR M27836C M M M M Zone 1 Zone 2 Zone 3 Zone 4 FROM B B EXP BUS OUT CONNECTION ...

Page 15: ...AQ255 AND AQ257 SERIES EXPANSION ZONING PANELS 15 69 1981 06 ...

Page 16: ...NELS Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 69 1981 06 M S Rev 08 13 Printed in United States ...

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