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60-2159—8

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C645A-E PRESSURE SWITCHES

The C645B spring-loaded diaphragm actuates the Micro
Switch snap-acting switch which breaks a control circuit, locks
out, and turns on an alarm (if so wired) when the pressure
rises to the scale setting. When pressure falls to the scale
setting minus the differential, the switch lockout can be
manually reset, turning off the alarm

Checkout

C645A,B—Gas or Air Switch

Set cutoff pressure.

Open main supply line. Depress reset lever on lockout
models until switch makes R-W.

Set controller and limit switch to call for heat.

For C645A—close main shutoff valve. Valve should
close when pressure reaches cutoff point.
For C645B—wait a few minutes for the pressure to rise;
then lower the scale setting until the switch makes R-W
and locks out.

NOTE:

To more accurately check C645A, use slow

bleedoff. For C645B, jumper other limit and let
pressure rise to cutoff setting.

For C645A—reconnect the control valve, open the
shutoff valve, press the reset lever (if necessary), and
return the pressure switch to its original setting.
For C645B—raise setting to normal. Depress reset
lever.

Allow system to operate through at least one complete
cycle to make certain all components are functioning
properly.

C645C,D—Air Switch Only

Set cutoff pressure.

Turn on fan.

If using a manual rest C645, depress and hold lever
until switch makes R-W.

Block fan inlet or filter area. Switch should break R-W,
make R-B when pressure drops to cutoff point. Manual
reset models lock out.

Remove obstruction. Depress reset lever and allow
system to operate through at least one complete cycle
to make certain all components are functioning
properly.

C645E1002—Distillate Fuel Oil Switch

The C645E1002 is the same as the C645A1006 Gas
Pressure Switch except the C645E1002 has a 0.125 in.
NPT main connection in its pressure chamber.

See Checkout for C645A.

LOCKING
SCREW

23466 ADJUSTING
WRENCH

SCALEPLATE
STOP

SET POINT INDICATOR

M7562

Fig. 6. Adjusting C645B1047 scaleplate stop.

Manual Resetting

The C645A,C manual reset models lock out at scale setting
minus the differential and require manual resetting after the
pressure rises to scale setting to resume normal operation.

The C645B locks out at scale setting and requires manual
resetting after the pressure falls to scale setting minus the
differential to resume normal operation. To reset, push the
reset button as far as it will go; then release.

IMPORTANT

Lockout models cannot be made to recycle
automatically by permanently holding in the reset
lever.

OPERATION AND CHECKOUT

Operation

The C645A,C,D,E spring-loaded diaphragm actuates the
Micro Switch snap-acting switch to break a control circuit
when pressure falls to scale setting minus differential. The
switch can be wired to turn on an alarm at the same time.
When the pressure rises to the scale setting, the control
circuit requires manual resetting to reset and turn off alarm.
Optional C645A model will recycle automatically when the
control circuit returns to scale setting.

Summary of Contents for C645A-E

Page 1: ... optional in A and C models Removable zinc plated cover protects scaleplate and adjusting screw Lockout models have external manual reset lever Pipe tappings allow selection of positive pressure differential pressure or venting connections Optional switch position indicator available Models of C645A B available with cover window for setpoint visibility Buna N fiber reinforced material for increase...

Page 2: ... Locks out when pressure falls to setpoint minus differential can be reset manually after pressure rises to setpoint b Locks out when pressure rises to setpoint can be manually reset after pressure falls to setpoint minus differential c Without indicator on Auto Recycle with indicator on Lockout model d With surge orifice Switch Ratings Amperes Model 120 Vac 240 Vac C645A Full Load 7 4 3 7 C645B L...

Page 3: ...atories Inc Factory Mutual Approved Industrial Risk Insurers C645A D models with window in cover approvable for applications on burners over 5 million Btuh 5 thousand cfh input Optional Specifications 1 C645A with position indicator and manual reset 2 C645A operation to 1 5 in WC with position indicator and manual reset 3 C645B with position indicator and manual reset 4 C645C with position indicat...

Page 4: ...tion Installer must be a trained experienced service technician After installation is complete check out product operation as provided in these instructions CAUTION Disconnect power supply before beginning installation to prevent electrical shock or equipment damage Mounting The C645 has a hexagonal fitting with a 1 4 in NPT tapping which is the high pressure connection in differential application...

Page 5: ...nt damage All wiring must agree with applicable codes ordinances and regulations An opening is provided to accommodate rigid conduit or armored cable for line voltage operation Fig 3 and 4 Do not overload the switch contacts see Switch Ratings in Specifications section The switching schematic is shown in Fig 5 SET POINT ADJUSTMENT SCREW SCALE PLATE BLEED FITTING COVER SCREW OPENING FOR 1 2 INCH CO...

Page 6: ...8 a Nominal differential 1 in of water 0 2 kPa b Differential between 1 and 3 in of water 0 2 and 0 7 kPa c Maximum differential 3 in of water 0 7 kPa d Maximum differential 4 in of water 1 0 kPa e Maximum differential 5 7 in of water 1 4 kPa a Nominal differential 0 2 in of water 0 05 kPa b Differential between 0 2 and 0 8 in of water 0 05 and 1 2 kPa c Maximum differential 0 8 in of water 0 2 kP...

Page 7: ...hould break R W make R B when pressure drops to cutoff point Manual reset models lock out Remove obstruction Depress reset lever and allow system to operate through at least one complete cycle to make certain all components are functioning properly C645E1002 Distillate Fuel Oil Switch The C645E1002 is the same as the C645A1006 Gas Pressure Switch except the C645E1002 has a 0 125 in NPT main connec...

Page 8: ...e and Building Control Honeywell Inc 1985 Douglas Drive North Golden Valley Minnesota 55422 Home and Building Control Honeywell Limited Honeywell Limitée 35 Dynamic Drive Scarborough Ontario M1V 4Z9 60 2159 8 F P Rev 5 95 www honeywell com bbc ...

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