Honeywell GmbH
2
Translation of original - EN1H-1377GE23 R1114
GB
Contents
1. Safety Guidelines ...............................................................................3
1.1 Safety instructions in this manual .........................................................3
1.2 General safety instructions ...................................................................3
1.3 Further safety regulations .....................................................................3
1.4 Unauthorised operation types ...............................................................3
1.5 Residual dangers in handling the compact booster unit .......................4
1.5.1 Mechanical residual dangers ......................................................4
1.5.2 Residual dangers pertaining to fluids ..........................................4
1.5.3 Residual electrical hazards .........................................................4
1.5.4 Residual biological hazards ........................................................4
1.5.5 Residual chemical hazards .........................................................4
1.5.6 Consequences and dangers that result from not
observing the manual ..................................................................5
1.6 Basic Safety Measures .........................................................................5
1.6.1 Keep information available ..........................................................5
1.6.2 For environmental protection ......................................................5
1.6.3 Modifications to the compact booster unit ...................................5
1.7 Duty of due care of the operator ...........................................................5
1.8 Safety instructions for the operator/operating personnel ......................5
1.9 Safety instructions for maintenance, inspections and assembly work ..5
1.10Requirements for operating personnel .................................................5
1.10.1Operating personnel ...................................................................5
1.11Personal safety equipment ...................................................................5
2. General information ............................................................................6
2.1 Conformity with the following norms .....................................................6
2.2 Warranty and liability ............................................................................6
2.3 Storage and perfect condition ...............................................................6
2.4 Illustrations ...........................................................................................6
2.5 Symbols ................................................................................................6
2.6 Other applicable documents .................................................................6
2.7 Glossary ...............................................................................................6
3. Description ..........................................................................................7
3.1 Pump Output ........................................................................................7
3.2 Backfeed for 3/4" pipes .........................................................................7
3.3 Noise expectancy values ......................................................................7
3.4 Authorised environmental conditions ....................................................7
3.5 Type label .............................................................................................7
3.6 Version .................................................................................................8
3.7 Overview ...............................................................................................8
3.7.1 Installation type ...........................................................................8
3.8 Intended use .........................................................................................8
3.9 Non-intended use .................................................................................8
3.10Options .................................................................................................8
4. Function ..............................................................................................8
4.1 Construction dimensions ......................................................................8
5. Shipping ..............................................................................................9
5.1 Check condition upon delivery ..............................................................9
5.2 Transportation ......................................................................................9
6. Assembly .............................................................................................9
6.1 General safety instructions ...................................................................9
6.2 Installation according to EN1717 ..........................................................9
6.3 Inspection before assembly ................................................................10
6.3.1 Installation site .........................................................................10
6.4 Installing the compact booster unit .....................................................10
6.5 Installing the pipelines ........................................................................10
6.5.1 Water connection ......................................................................10
6.5.2 Pressure connection .................................................................10
6.5.3 Connecting the overflow ..........................................................10
6.6 Electrical connection ...........................................................................10
6.6.1 Safety instructions .....................................................................10
6.7 Verification of the waterflow ................................................................10
7. Start-up ..............................................................................................11
7.1 Safety instructions for start-up ............................................................11
7.2 Start-up requirements .........................................................................11
7.3 Fill up and vent the pump and tank .....................................................11
7.4 Switching the system on .....................................................................11
7.5 Function check ....................................................................................11
7.5.1 Checking the protection against dry running .............................11
7.6 Start-up checklist ................................................................................11
8. Operation ...........................................................................................11
9. Maintenance ......................................................................................12
9.1 Safety instructions for maintenance ....................................................12
9.2 Overview of inspection tasks ..............................................................12
9.3 Inspection ...........................................................................................12
9.3.1 Check protection against dry running .......................................12
9.3.2 Check pressure hoses ..............................................................12
9.3.3 Check pump control ..................................................................12
9.3.4 Check floating ring seal leakage ...............................................12
9.3.5 Check preload pressure of membrane pressure
expansion vessel ......................................................................12
9.4 Maintenance .......................................................................................12
10. Troubleshooting ...............................................................................13
10.1Measures for elimination of pressure surges ......................................13
10.1.1Enlargement of the inlet line .....................................................13
10.1.2Setting pressure reducing valve ...............................................13
10.1.3Throttle pressure surge .............................................................13
10.1.4Membrane pressure expansion vessel ....................................13
11. Shut-down, disassembly, restart ....................................................14
11.1Shutting down the compact booster unit ............................................14
11.2Restarting the compact booster unit ...................................................14
12. Storage ..............................................................................................14
12.1Short-term storage ..............................................................................14
12.2Storage/Preservation ..........................................................................14
12.3Storage conditions ..............................................................................14
13. Disposal .............................................................................................14
14. Spare Parts ........................................................................................14
15. Start-up protocol ...............................................................................15
16. Declaration of no objection .............................................................16
17. Proof of Maintenance .......................................................................17