Honeywell CENTRA LINE LION CLLIONLC01, Installation & Commissioning Instructions

Page 1: ...ations 24 Wiring Push in Terminals 24 Connecting Power Supply 25 Connecting Single Bus Controller Systems 26 Connecting Panel Bus and LONWORKS Bus Mixed Controller Systems 27 Setting Address of Panel Bus I O Modules 29 Setting I O Bus Switch 29 Connecting Field Devices 30 Commissioning I O Modules 31 Updating Software 31 Connecting to External Systems or Interfaces 32 Connecting via LONWORKS Bus 3...

Page 2: ...4 1 82 Earth Grounding of EN60204 1 Applicable Systems 82 Appendix 2 Remote Communications 84 Approved Modems 84 Modem or ISDN Terminal Adapter Connection 84 Modem Requirements 84 Troubleshooting 84 Appendix 3 Sensor Characteristics 85 BALCO 500 85 NTC 20 kΩ 86 PT 1000 87 NI1000TK5000 89 NTC 10 kΩ 90 PT 3000 91 Trademark Information Echelon LON LONMARK LONTALK LONWORKS Neuron are trademarks of Ech...

Page 3: ...to allow any condensation resulting from low shipping storage temperatures to evaporate The LION System must be installed in such a manner e g in a lockable cabinet as to ensure that uncertified persons have no access to the terminals Safety Information as per EN60730 1 Purpose The LION System is an independently mounted electronic control system with fixed wiring It is used for the purpose of bui...

Page 4: ...ler provides interface connections which allow connection to external systems Auxiliary parts enable special features Panel Bus 40 m CLLIONLC01 CLIOxx CLMMI00N22 or CLMMI00N31 MODEM LonWorks Bus XFCLxxx XFCxxx SERVAL LonWorks I O CLIOLxx Panel I O CLIOPxx C Bus existing XL500 controllers Fig 1 LION System architecture Controller I O Modules Fig 2 CLLIONLC01 Controller and I O modules ...

Page 5: ...s Pluggable I O modules are mounted on the appropriate terminal sockets Pluggable Panel Bus I O modules and pluggable LONWORKS Bus I O modules use the same terminal sockets The terminal sockets are available with push in terminals XS82 or with screw type terminals XSU82 Mixed I O modules feature an integrated terminal socket Color Coding To distinguish modules and components the following color co...

Page 6: ...output module 3 3 Manual overrides 3 pairs of status LEDs CLIOP830A Mixed I O module 20 14 18 status LEDs 1 In addition to the power LED and service LED 2 Changeover outputs Table 3 Overview of I O modules Corresponding Terminal Sockets I O module CLIOP CLIOL Socket Scope of delivery 821 822 XS821 22 XSU821 22 1 terminal socket 1 bridge connector 1 swivel label holder 823 XS823 XSU823 1 terminal s...

Page 7: ...buting voltage see also Fig 94 XS830 A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 Two groups of nine internally connected push in terminals for distributing signals power see also Fig 96 Auxiliary terminal package XS831 A1 B1 A2 B2 A3 B3 A4 B4 G1 G2 A5 B5 A6 B6 A7 B7 A8 B8 CLIOP830A only Two groups of four pairs of push in terminals for converting 0 20 mA signals into 0 10 Vdc signals and...

Page 8: ...elay commons Connector bridge XS816 All LION I O modules Connects CLLIONLC01 and I O modules Swivel label holder XAL10 All pluggable LION I O modules Can be plugged into socket for attaching label generated by the engineering tool Swivel label holder XAL11 CLIOP830A only Can be plugged into module for attaching label generated by the engineering tool Table 6 Spare parts ...

Page 9: ...s 1 5 mm 2 Overvoltage protection All inputs and outputs are protected against 24 VAC and 40 VDC overvoltage as well as against short circuiting Calculated lifetime of weakest component under typical operating conditions MTBF 13 7 years Table 7 System data Standards Protection class IP20 Product standard EMC EN 60730 2 9 Testing electrical components IEC68 Certification CE System transformer The s...

Page 10: ... Canada NEC Class 2 transformers must be used Power Consumption When selecting the appropriate transformer take into account the number of individual modules accessories and field devices in determining the total power consumption Power consumption Devices powered 24 VAC 24 VDC CLLIONLC01 with CLMMI00N22 backlight ON and with watchdog load max 500 mA 690 mA 640 mA CLLIONLC01 with CLMMI00N22 backli...

Page 11: ...er Supply Mounting Instructions MU1B 0258GE51 for detailed wiring diagrams Power Supply of Field Devices Depending upon the power consumption of the field devices used it is possible to use either a single transformer to power both the CLLIONLC01 and attached field devices or it may be necessary to employ an additional transformer See also section Field Device Cables on page 14 and connection exam...

Page 12: ... ring Note Star connection is not allowed because uncontrollable line reflections may occur Instead of LION Controllers other C Bus controllers e g the Excel 500 Excel 100 PANTHER can also be connected LION Excel 100 Excel 500 PANTHER Fig 4 C Bus topology Excel 5000 Accessories Besides the auxiliary parts of Table 5 on page 7 the following accessories are available Preconfigured Connection Cables ...

Page 13: ... 1 2 3 6 7 8 4 5 RS232 plug sub D male SHIELD DCD DSR RxD RTS TxD CTS DTR GND XW586 RJ45 plug with clip at front 5V Fig 10 XW586 cable details LONWORKS Bus Termination Modules Type Description 209541 LONWORKS Bus termination module XAL Term LONWORKS connection and termination module which can be mounted on DIN rails and in fuse boxes Table 15 LONWORKS Bus termination modules Cable Specifications P...

Page 14: ...lden 8471 400 m 1300 ft 500 m 1650 ft Level IV 22AWG 400 m 1300 ft 500 m 1650 ft JY St Y 2 x 2 x 0 8 320 m 1050 ft 500 m 1650 ft TIA568A Cat 5 24AWG twisted pair 250 m 825 ft 450 m 1500 ft Table 19 Free topology singly terminated specifications NOTICE Unpredictable reflections on the bus due to step change in line impedance characteristics Do not use different wire types or gauges on the same LONW...

Page 15: ...inet A Y ST Y 2 x 2 x 0 8 shielded twisted pair Europe outside cabinet AK 3702 unshielded twisted pair US not approved for Europe AK 3740A shielded US low cost not approved for Europe Belden 9842 twisted pair Europe US also possible Belden 9841 shielded US AK 3702 unshielded twisted pair US not approved for Europe AK 3740A shielded US low cost not approved for Europe Table 21 C Bus cable types Max...

Page 16: ...1 Controller module outside dimensions in mm Pluggable I O Modules LOCK 89 5 94 1 51 5 45 83 67 5 14 110 XS814 Aux Terminal Package optional 28 30 6 SWIVEL LABEL HOLDER 38 SCREW TYPE TERMINALS Fig 12 Pluggable I O modules shown with manual overrides including XS814 Aux Terminal Package dimensions in mm ...

Page 17: ...18 19 20 DI Binary Inputs Analog Inputs Analog Outputs 24V Relays GND S2 DO Install Instr EN1B 0375GE51 CLIOP830A 12 BI 8 AI 8 AO 6 RO 24V 15VA T50 0706AX0001 XFU830A Made in Germany 0532 8 2 1 0 F E DCB 9 8 7 6 5 4 3 A 40 External 24V for relay 1 5 24V J1 J2 J3 J4 J5 71 75 76 77 78 COM a COM b 24V 24V 0 COM a COM b 24V 24V 0 72 73 74 A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 A A1 A2 A...

Page 18: ... 2 ABCDFERTAQWESDERT2 3 ABCDFERTAQWESDERT3 4 ABCDFERTAQWESDERT4 5 ABCDFERTAQWESDERT5 6 ABCDFERTAQWESDERT6 7 ABCDFERTAQWESDERT7 8 ABCDFERTAQWESDERT8 1 2 3 4 5 6 7 8 21 9 GND GND AI AO VAUX 10 11 12 13 14 15 16 17 18 25 26 22 1 2 3 4 5 6 7 8 GND BI 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 LON LON C Bus in C Bus S1 S2 Modem I O Bus Rx Tx Power Al...

Page 19: ...and electrically with bridge connectors Controller and terminal sockets on different DIN rails must be connected using cables see Fig 14 and page 25 NOTICE Risk of malfunction Wire Panel Bus I O modules and LONWORKS Bus I O modules separately When using both Panel Bus and LONWORKS Bus I O modules in a LION System LONWORKS Bus I O modules must be connected to the controller via LON terminals 11 14 ...

Page 20: ...le can then be swung away from the rail Fig 20 Releasing latch Mounting Dismounting Electronic Modules Mounting Electronic Modules Note Electronic modules can be removed from the socket or inserted into the sockets without switching off the power supply The behavior of connected field devices must be taken into consideration Make sure that terminal socket und electronic I O module match see Table ...

Page 21: ... are mounted on the terminal socket appropriate for the electronic module see Table 4 on page 6 The electronic module is mounted onto the manual disconnect module WARNING Risk of electric shock or equipment damage The XS812RO Manual Disconnect Module is designed for 24 V applications only Never use the XS812RO Manual Disconnect Module with line voltage Mounting Manual Disconnect Modules Make sure ...

Page 22: ...rminal Packages are suitable for mixed I O modules only Specifically they can be mounted on the top and or bottom of the CLIOP830A For reasons of mechanical stability a maximum of two rows of Auxiliary Terminal Packages may be mounted together on any given I O module Mounting Auxiliary Terminal Packages Push the auxiliary terminal package onto the grooves of the corresponding terminal socket the m...

Page 23: ...wivel it to the right and to left until the cross connector is released If desired insert another cross connector Fig 28 Dismounting the cross connectors long cross connector shown here Fig 29 Mounting the cross connectors short cross connector shown here Mounting Dismounting Swivel Label Holders Note A swivel label holder is included in the scope of delivery of each module Use only the short long...

Page 24: ... I O modules Do not use spare terminals as wiring support points Do not reconnect the power supply until you have completed the installation Observe precautions for handling electrostatic sensitive devices Wiring Push in Terminals The terminal sockets of the pluggable I O modules are available in versions 82 featuring convenient push in terminals for easy wiring The CLIOP830A likewise features pus...

Page 25: ... the transformer to terminals 1 and 2 of the CLLIONLC01 Controller I O I O I O CPU 2 1 B C A A B 3 m AND A C 3 m Fig 31 Wiring power supply from the first transformer to the controller module Additional Transformer Connect the additional transformer in a second room or cabinet to terminals 73 and 74 or 77 and 78 of an I O module I O I O 71 72 73 74 MAX 3 m TRANS FORMER 2 Fig 32 Wiring the power su...

Page 26: ...1 71 71 71 76 76 72 72 72 72 77 77 73 73 73 73 78 78 74 74 74 74 CPU 1 2 Fig 33 Wiring the power supply and the communication lines to the I O modules Maximum Power Cable Length The maximum length for power supply cable per side is 3 m This also includes the connection cables between the rails the lengths of the modules and the cable from the transformer Panel Bus I O Modules in Separate Rooms In ...

Page 27: ...and Table 19 on page 14 Connecting Panel Bus and LONWORKS Bus Mixed Controller Systems Connecting I O Modules with Each Other For connecting the I O modules with each other proceed as described for single bus controller systems on page 25 Connecting I O Modules to the Controller Panel Bus I O Modules Connect communication terminals 71 74 or 75 78 of Panel Bus I O modules to communication terminals...

Page 28: ...s 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 Fig 36 Mixed bus system correct wiring 73 71 72 74 77 75 76 78 73 71 72 13 11 14 12 3 1 4 2 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 Panel Bus I O modules LonWorks Bus modules 73 71 72 74 77 75 76 78 73 71 72 74 77 75 76 78 73 71 72...

Page 29: ...ch to set the address to the one already defined using the engineering tool LOCK 4 4 Fig 38 HEX switch location Notes If the HEX switch is changed the Panel Bus I O module will revert to its default configuration With LONWORKS Bus I O modules the HEX switch is without function Setting I O Bus Switch Set the I O Bus switch S2 of the CLLIONLC01 depending on the modules connected to terminals 71 78 a...

Page 30: ...Vdc 24 V0 24 V0 230 V 230 V 24 V 24 V max 400 m 822 1 2 1 8 GND Y 24V 11 18 F1 F2 CLLIONLC01 Fig 41 Power supply of field devices via a separate transformer Cabling Field Devices Cable Routing Route low voltage signal and output cables separately from mains cables Cable Minimum distance Shielded 10 mm 0 4 in Unshielded 100 mm 4 in Table 26 Minimum distances to power mains cables All low voltage si...

Page 31: ...address assigned by the engineering tool The CLLIONLC01 Controller automatically commissions all Panel Bus I O modules Commissioning LONWORKS Bus I O Modules Commissioning is done using the engineering tool Updating Software CARE is used to update the CLLIONLC01 Controller Software with Panel Bus I O Modules The CLLIONLC01 Controller automatically updates all Panel Bus I O modules Software with LO...

Page 32: ...d to other controller systems to additional LONWORKS Bus I O modules or to laptops LONWORKS Bus Termination Depending upon the configuration either 1 or 2 termination modules are required for terminating a LONWORKS bus with FTT devices on it The following 2 different LONWORKS termination units are available for this purpose 209541 LONWORKS Bus Termination Module and XAL Term LONWORKS Connection an...

Page 33: ...ORKS interface of the CLLIONLC01 Connecting the CLMMI00N22 Operator Interface Connect the CLMMI00N22 Operator Interface to the HMI interface of the CLLIONLC01 by means of the XW882 cable or the XW582 cable connected with an XW586 cable For mounting details refer to the CLMMI00N22 Installation Instructions Product Literature no EN2B 0126GE51 For cable details refer to section Preconfigured Connecti...

Page 34: ...ON C Bus in C Bus S1 S2 Modem I O Bus Rx Tx Power Alarm C Bus out C BUS PC HMI 13 3 96 14 4 10 7 12 2 85 9 6k all Panel LON mid end 76k 76k 11 1 3 1 2 4 5 6 7 8 9 11 12 13 10 14 15 16 17 18 1 2 Fig 47 CLLIONLC01 front details Legend 1 Power supply for I O modules 2 I O Bus communication terminals 3 LONWORKS interface 4 LONWORKS service button 5 LONWORKS service LED 6 C Bus Tx LED 7 C Bus Rx LED 8 ...

Page 35: ...s 7 10 Shield C Bus shield 11 12 LON LONWORKS IN 13 14 LON LONWORKS OUT Table 28 Description of CLLIONLC01 terminals Features LONWORKS Interface and Terminals The CLLIONLC01 Controller Module features An RJ45 socket serving as an interface to connect laptops to the LONWORKS Bus LONWORKS terminals 11 12 13 and 14 to connect LONWORKS Bus I O modules or other LONWORKS devices to the CLLIONLC01 Contro...

Page 36: ...end that you always save your application changes e g time program changes to FLASH memory HMI Interface The controller module is equipped with an HMI Interface for the connection of HMIs e g the CLMMI00N22 or the CLMMI00N31 or a laptop with XL Online CARE 3 12 45 78 8 Tx Rx 2 1 7 6 5 4 3 2 1 Fig 53 HMI interface Tx LED 1 and Rx LED 2 HMI interface LEDs on RJ45 socket Tx 1 flickering The controlle...

Page 37: ...a warm start If the problem persists the LED will become lit constantly see above See section Troubleshooting on page 74 Table 33 Controller alarm LED Power LED 2 green On Normal operation Flashing One or more of the internal voltage supplies are outside of the permissible ranges The controller stops operation Check wiring or see section Trouble shooting on page 74 Goes out briefly The operator ha...

Page 38: ...face Communication Speed Default setting 9600 baud The communication speed can be set to as high as 38 4 Kbaud e g using the CLMMI00N22 or CLMMI00N31 or a laptop with XL Online see Appendix 2 I O Bus Switch S2 The CLLIONLC01 features a 2 position I O Bus switch S2 I O Bus switch S2 must be set in accordance with the kind of I O modules connected to communication terminals 71 72 and 75 76 of the co...

Page 39: ...ng 76k mid Up to 76800 baud without bus termination 76k end Up to 76800 baud with bus termination controller at the end of the C Bus Table 40 CLLIONLC01 C Bus termination switch S1 settings Memory Memory Size Usage SRAM 512 KB For controller application modem trend and firmware RACL application 128 KB Total application 192 KB Flash 2 MB Firmware 1 MB and application 1 MB storage EPROM 128 KB For b...

Page 40: ...n on power supply see section Troubleshooting on page 74 For the location of these elements see figures of the relative modules Analog Input Modules Types of Analog Input Modules and Terminal Socket Type Description Housing CLIOP821 Panel Bus analog input module Light gray CLIOL821 LONWORKS Bus analog input module Dark gray XS821 822 XSU821 822 Terminal socket Light gray Table 42 LION Analog Input...

Page 41: ...es a resistor and a capacitor If additional shield terminals are needed the XS814 Auxiliary Terminal Package can be installed Technical Data Input 0 2 10 VDC 0 4 20 mA via external 499 Ω 0 25 resistor NTC20k 50 150 C default PT1000 1 50 150 C PT1000 2 0 400 C PT3000 50 150 C BALCO500 30 120 C Slow binary input Protection Protected against failure voltage 24 VAC 40 VDC Resolution 16 bit resolution ...

Page 42: ...ting Sensors Fig 60 Analog input low impedance input circuit for PT1000 Balco500 PT3000 NI1000TK5000 slow binary input Fig 61 Analog input high impedance input circuit for voltage input for active sensors Fig 62 Analog input impedance setpoint input circuit for NTC10kΩ NTC20kΩ wall module setpoint ...

Page 43: ... A3 A4 A5 A6 A7 CLIOP821A Analog Input Module 1 2 3 0 10V F1 F2 Shield internally connected to DIN rail 11 GND 12 GND 13 GND 14 GND 15 GND 16 GND 17 GND 18 GND 1 AI1 2 3 4 5 6 7 8 AI2 AI3 AI4 AI5 AI6 AI7 AI8 Optional Aux Terminal Module XS814 9 GND 10 GND Active Sensor 1 24V power supply 2 0 10 VDC signal 3 GND Aux Voltage Pot 1 signal 2 GND 3 10 VDC auxiliary CLIOP821A Fig 63 Analog input module ...

Page 44: ...24 V 0 COM B COM B COM B COM A COM A COM A GND 1 2 11 GND 12 GND 13 GND 14 GND 15 GND 16 GND 17 GND 18 GND 1 AI1 2 3 4 5 6 7 8 AI2 AI3 AI4 AI5 AI6 AI7 AI8 9 GND 10 GND Temp sensor NTC20k or PT1000 1 2 0 4 20mA 77 76 75 78 24 V 24 V 0 COM B COM A External 499 Ω resistor with twin wire end ferrules required CLIOP821A Analog Input Module CLIOP821A CLIOP821A Fig 64 Analog input module wiring example 2...

Page 45: ...f service LED and power LED see Table 77 to Table 79 on page 78 and following In the event of communication problems the analog outputs will move to the safety positions you have configured using the engineering tool see analog output point description in the CARE User Guide 74 5587 EN2B 0182GE51 Terminals Fig 66 Terminal assignment and internal connections of the analog output modules Ter minal S...

Page 46: ...roportional to the commanded output signal When a manual override of the CLIOPR822A CLIOLR822A is set to AUTO and the corresponding analog output has not been configured the following applies Regardless as to whether the LONWORKS network is functioning properly or not the output voltage of the analog output will be 0 V values from the LONWORKS Bus will be ignored and there will be no heartbeat or ...

Page 47: ... A7 1 2 3 0 10V F1 F2 Shield internally connected to DIN rail 11 GND 12 GND 13 GND 14 GND 15 GND 16 GND 17 GND 18 GND 1 AO1 2 3 4 5 6 7 8 Optional Aux Terminal Module XS814 9 GND 10 GND 24V drive with 0 10V signal 1 24V power supply 2 GND 3 Signal M 1 2 A1 A2 XS814 NC NC CLIOP822A Analog Output Module CLIOP822A AO2 AO3 AO4 AO5 AO6 AO7 AO8 Fig 68 Analog output connection example For fusing specific...

Page 48: ...position This updating synchronization is performed If the calculated position of the actuator lower synchronization threshold 2 synchronization towards 0 If the calculated position of the actuator upper synchronization threshold 98 synchronization towards 100 Following any power up or any reset Shield internally Connected to DIN RAIL 1 2 3 M 1 2 M Fig 69 Connection example with Relay Module MCD 3...

Page 49: ...C 21 22 AO1 AO2 AO3 AO4 AO5 AO6 AO7 AO8 F1 F2 MCE 3 K3 K2 K1 max 240 V 0 2 A 2 A 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 K1 K2 K3 External group required to power external devices Optional Aux Terminal Module XS814 Shield internally Connected to DIN RAIL Fig 70 Connection example with Relay Module MCE 3 The relay module facilitates the control of peripheral devices with high load via the analog ou...

Page 50: ...12 12 25 26 74 78 73 77 72 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A BI11 11 BI10 10 BI9 9 BI8 8 BI7 7 BI6 6 BI5 5 BI4 4 BI3 3 BI2 2 BI1 1 24 23 22 21 20 19 18 17 16 15 14 GND 13 GND GNDGNDGND GNDGNDGND GNDGNDGND GND Fig 72 Terminal assignment and internal connections of binary input modules Ter minal Signal COMMENT 71 75 COM a 2 wire communication bus LON Panel Bus 72 76 COM b 2 wi...

Page 51: ...ed individually for use as either alarm LEDs red green or as status LEDs yellow OFF default Given a state of logical ON the LED will be lit yellow or red Configuration as Fast Totalizer Using the engineering tool the binary inputs can be configured as fast totalizers for operation in conjunction with devices equipped with an open collector output Frequency max 20 Hz Pulse ON min 25 ms Pulse OFF mi...

Page 52: ...11 12 BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9 BI10 BI11BI12 24 V 24 V 24 V 24 V 0 24 V 0 24 V 0 B B B A A A Dry contact 1 signal 2 GND 1 2 Dry contact Totalizer 1 signal 2 GND 1 2 Totalizer min 25 ms Shield internally connected to DIN rail CLIOP823A Binary Input Module CLIOP823A F1 Fig 74 CLIOP823A connection examples For fusing specifications see section Fusing Specifications on page 11 ...

Page 53: ...errides 4 Status LEDs 5 Service LED 6 Power LED Functionality of service LED and power LED see Table 77 to Table 79 on page 78 and following In the event of communication problems the relay outputs will move to the safety positions you have configured using the engineering tool see relay output point description in the CARE User Guide 74 5587 EN2B 0182GE51 WARNING Risk of electric shock or equipme...

Page 54: ...6 N O Relay 6 N O contact 62 REL6 N C Relay 6 N C contact 63 R6 COM Relay 6 common contact RELAY BLOCK 2 64 R6 COM For connection of relay 6 common via cross connector 25 Shield connection functional earth internally connected to the DIN rail Do not connect by wire Table 54 Description of relay output module terminals Permissible Loads Max load Min load Per relay output module total 19 250 VAC cur...

Page 55: ...at or safety position The feedback signal on the LONWORKS network nvoDoActPosnFb will have a value of 0 and a state of 0 The status LED will be dark Manual Override in the ON Position When a manual override of the R824 Relay Output Module is set to the ON position the following applies If the relay output has been configured its logical state will depend upon the actual output configuration If the...

Page 56: ...ule Power Supply 230 V Shield internally connected to DIN RAIL Cross Connector Factory mounted NO NC COM 11 12 13 CON 14 NO NC COM 21 22 23 CON 24 31 32 33 NO NC COM 34 CON 41 42 43 NO NC COM 44 CON 51 52 53 NO NC COM 54 CON 61 62 63 NO NC COM 64 CON N L F1 Field Device 1 230 V L 2 230 V N Field Device 1 230 V L 2 230 V N 1 1 2 2 M M 230V 230V 230 V Fig 78 CLIOP824A connection example both relay b...

Page 57: ...System Description of the I O Modules 57 EN1Z 0921GE51 R0709 Fig 79 CLIOP824A connection example relay blocks with low and line voltage For fusing specifications see section Fusing Specifications on page 11 ...

Page 58: ...the short cross connectors must be used see Table 5 on page 7 NOTICE Risk of malfunction Cross connectors may only be used if the same voltage is used on all relays they connected Do not use a cross connector if different voltages are used on the relays E g use a short cross connector for relay block 1 with line voltage and no cross connector for relay block 2 with 12 V low voltage for relay 4 and...

Page 59: ...ntact 53 R5 COM Floating relay 5 common contact 54 R5 COM For connection of floating relay 5 common via cross connector 61 REL6 N O Floating relay 6 N O contact 62 REL6 N C Floating relay 6 N C contact 63 R6 COM Floating relay 6 common contact ACTUATOR 3 64 R6 COM For connection of floating relay 6 common via cross connector 25 Shield connection functional earth internally connected to the DIN rai...

Page 60: ...OPS AUTO 100 RELAY N CLOSED RELAY N 1 OPEN ACTUATOR CLOSES AUTO RELAY N OPEN RELAY N 1 CLOSED ACTUATOR OPENS 100 50 50 0 0 Fig 83 Use of manual override floating relay output unconfigured If a floating relay output has not been configured see Fig 83 the following applies Although the motor runtime is unknown to the CLIOPR825A the corresponding manual override can be used during the commissioning p...

Page 61: ...22 23 31 32 33 NO NC COM 41 42 43 NO NC COM 51 52 53 NO NC COM 61 62 63 NO NC COM 64 CON N L 1 2 3 M Power supply 230 V or other CON 24 34 CON 44 CON 54 CON CON 14 NO 11 NC 12 COM 13 25 F1 Cross connector factory mounted Shield internally connected to DIN rail Optional aux Terminal Module XS814 1 2 3 N Floating actuator with 24 V requires two relays Fig 84 CLIOPR825A Connection example floating ac...

Page 62: ...8 9 10 11 12 Fig 85 CLIOP830A Mixed I O Module shown with aux terminal packages AI5 AI1 AI2 AI3 AI4 41 G1 G2 42 17 13 14 15 16 18 19 20 AI6 AI7 AI8 AO5 25 21 22 23 24 26 27 28 35 29 30 31 32 33 34 36 37 38 39 40 AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6 AO6 AO7 AO8 IN1 IN2 IN3 IN4 IN5 IN6 1 2 3 4 5 6 25 26 27 28 35 36 37 38 39 40 1 21 22 23 24 29 30 31 32 33 34 2 3 4 5 6 13 14 15 16 41 42 7 8 9 10 1...

Page 63: ...re communication bus Panel Bus 72 76 COM b status 2 wire communication bus Panel Bus 73 77 24 V power Power supply 74 78 24 V 0 power Power supply 1 7 BI1 7 1 7 Binary inputs 1 7 8 12 BI8 12 24 28 Binary inputs 8 12 13 20 AI1 8 Analog inputs 1 8 41 42 GND Ground Both grounds are internally connected to each other and to 24 VAC0 21 28 AO1 AO8 Analog outputs 1 8 29 34 NO1 6 29 34 Relays 1 6 normally...

Page 64: ...specifications see section Fusing Specifications on page 11 For internal connections of auxiliary terminal modules see section XS830 Auxiliary Terminal Package and section XS831 Auxiliary Terminal Package on page 66 74 78 73 77 72 76 71 75 24 V 24 V 24 V 0 24 V 0 COM B COM B COM A COM A 41 G1 G2 42 B10 B11 B12 AI5 AI1 AI6 AI2 AI7 AI3 AI8 AI4 AO5 AO1 AO6 AO2 AO7 AO3 AO8 AO4 NO1NO2NO3NO4NO5NO6 B7 B8...

Page 65: ...oper use of XS812RO manual disconnect module Do not connect line voltage to the XS812RO Features Disconnector switches are used to manually disconnect individual terminals of the corresponding electronic module of pluggable I O modules Useful for troubleshooting and installation Diagrams Fig 90 XS812 and analog input analog output modules Fig 91 XS812 and binary input modules XS824 25 Terminal Soc...

Page 66: ...2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9 Fig 95 XS830 Auxiliary Terminal Package Terminal Assignment 1 1 2 2 3 3 4 4 5 5 6 6 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 A8 A9 B7 B8 B9 7 8 9 7 8 9 Fig 96 Terminal assignment and internal connections of XS830 Auxiliary Terminal Package XS831 Auxiliary Terminal Package Features Type XS831 Auxiliary Terminal Package For mounting onto the top and or...

Page 67: ...y Fig 100 XS817 Cross Connector XAL10 Swivel Label Holders Type XAL10 Swivel Label Holder Supplied with the terminal socket For applying self adhesive labels with application information generated using the engineering tool to the pluggable I O modules For use with standard commercially available labels e g AVERY 6572 or 6578 XAL11 Swivel Label Holders Type XAL11 Swivel Label Holder Supplied with ...

Page 68: ...ion LION LONWORKS Bus I O Modules are configured using CARE or COACH CLIOL821A Analog Input Module For the CLIOL821A Analog Input Module the LONMARK Profile 520 Analog Input has been assigned per input Each input object has its own configuration properties except for heartbeat configuration which will be shared among all objects Fig 101 LONMARK analog input object Input types and corresponding NVs...

Page 69: ... nvoAiTempP If configured for temperature sensor input but not from PT1000 2 temperature sensors this network variable output represents the temperature for the appropriate input Range see Table 44 and Table 45 on page 41 Default Value The default value is set after power up or reset and remains until the module has measured a valid value nvoAiTempP INVALID 0x7FFF 327 67 C Slow Digital Input nvoAi...

Page 70: ...ived during this time the actuators will go to their configured safety positions Start up Behavior At start up i e power up or reset all nvi s will be initialized with INVALID and after 1 minute the actuators will go to their configured safety positions Analog Output Control Level nviAoValuePct This network variable is used to drive the analog output to 0 100 If both nviAoSwitch and nviAoValuePct ...

Page 71: ...osition via the manual override panel 0xFF 1 Current position unknown or synchronization active analog output not configured Table 67 Analog output feedback range Transmission This variable is transmitted immediately when the corresponding network input variable has changed more than 1 or immediately as an answer to an nviAoValuePct or nviAoSwitch update Default Service Type The default service ty...

Page 72: ...t output on a regular basis as dictated by the maximum send time nciSndHrtBt default 0 disabled configuration variable Default Service Type The default service type of these variables is unacknowledged Fast Binary Input nvoDiSwitch This network variable output represents the logical state of a fast binary input connected to the binary input terminals Valid Range Logical input state Value State ON ...

Page 73: ...t Relay Output Command nviDoSwitch This network variable is used to drive the relay output It is typically bound to a LONWORKS control device issuing an output level ON OFF respectively 0 100 Valid Range Value State Action N a 0 OFF 0 1 OFF 0 5 100 1 Outputs are switched according to actual output type configuration N a 1 INVALID as defined for failure behavior Table 70 Relay output command values...

Page 74: ...ubleshooting purposes Power LED green Alarm LED red LONWORKS service LED C Bus Tx and Rx LEDs HMI Tx and Rx LEDs Modem Interface Tx and Rx LEDs Power LED green case Power LED Meaning Remedy 1 ON Normal operation No action necessary 2 Flashing One or more of the internal voltage supplies are outside of the permissible ranges The controller stops operation Check power Check wiring If the problem per...

Page 75: ... 13 minutes after power up without application Try powering down and then powering up the CLLIONLC01 If the problem persists check and if necessary reload the application If the problem still persists replace hardware 3 Flashing Although the controller has encountered a problem the watchdog alarm output has not yet been powered If the problem persists the LED will become lit constantly see case 2 ...

Page 76: ...ce hardware 3 Power up of controller Bad node hardware Replace hardware 4 Power up reset Node lacks application May be caused by neuron chip firmware when a mismatch occurs on application checksum Using EXCELON set module to configured online If the problem persists the MIP software on LW interface has been erased due to wrong setting performed using ECHELON tool Replace hardware 5 Anytime Watchdo...

Page 77: ...g Table 74 CLLIONLC01 C Bus Tx and Rx LEDs HMI Tx and Rx LEDs case HMI LEDs Meaning Remedy 1 Both LEDs are flashing If the HMI Interface is functioning properly then the CLLIONLC01 Controller is functioning properly No action necessary 2 Both LEDs are OFF No HMI Interface communication Check HMI Interface connection and proper earthing of connected hardware Table 75 CLLIONLC01 HMI Tx and Rx LEDs M...

Page 78: ...ved this is an indication that the I O module was defective For troubleshooting purposes the following features can be used Power LED all LION I O modules Service LED all LION 800 I O modules Service button pluggable LION I O modules only In addition a module specific troubleshooting may be necessary Power LED of I O Modules case Power LED Meaning Remedy 1 ON I O module is powered No action necess...

Page 79: ...s lit continuously LONWORKS Bus I O modules only The LONWORKS Bus I O module lacks application Download application 5 LED repeatedly blinks ON for 1 sec and OFF for 1 sec LONWORKS Bus I O modules only The LONWORKS Bus I O module is unconfigured but has an application Set module to configured mode 6 LED remains OFF after a short ON duration I O module is configured and running normally No action ne...

Page 80: ...e Problem Possible causes Remedy Wrong sensor configuration Reconfigure sensor Incorrect wiring Rewire Sensor failure Replace sensor 1 Incorrect sensor measurement Negative voltage on at least one channel Check polarity of active sensor inputs 2 Unstable sensor measurements Incorrect grounding of active sensors Ground active sensors individually see Fig 63 and Fig 64 on page 43 and following 3 a v...

Page 81: ...hen power up Table 82 Failure modes of binary input modules Relay Output Modules Troubleshooting case Problem Possible causes Remedy Improper manual override settings Check manual override settings Outputs are in safety position Check communication Software problem Power down and then power up If the problem persists replace hardware 1 Unexpectedly all outputs are in unpowered position Internal un...

Page 82: ... an insulation fault and double earth grounding somewhere in the plant The use of an earth leakage monitor is also possible to fulfill PELV if earth grounding is prohibited When is EN60204 1 Applicable to LION Systems Safety against electrical impact EN60204 1 is not mandatory this is because electrical safety is provided by the use of SELV and transformers according to standard EN60742 Safety aga...

Page 83: ...nected to the correct terminal according to Fig 111 and the respective connection diagrams The XL40 XL50 XL100C Distributed IO Smart IO and the LION System can share one transformer The XC5010C Controller always requires its own transformer If EN60204 1 is applicable for the given type of controller the system ground has the same potential as one terminal of the power supply Example 3 Connecting a...

Page 84: ...q in the search field Modem or ISDN Terminal Adapter Connection The modem interface of the CLLIONLC01 accepts a standard modem cable with a female 9 pin connector Fig 113 Modem interface Connect the cable that is supplied with the modem ISDN terminal adapter to the modem interface of the CLLIONLC01 Controller Modem Requirements A Frequently Asked Questions and Troubleshooting document is available...

Page 85: ...512 0 201 30 0 514 0 202 31 0 516 0 203 32 0 518 0 204 33 0 520 0 205 34 0 522 0 205 35 0 524 0 206 36 0 527 0 207 37 0 529 0 208 38 0 531 0 209 39 0 533 0 210 40 0 535 0 210 41 0 537 0 211 42 0 539 0 212 43 0 542 0 213 44 0 544 0 214 45 0 546 0 215 46 0 548 0 215 47 0 550 0 216 48 0 553 0 217 49 0 555 0 218 Temp C Resistance Ω Terminal voltage V 50 0 557 0 219 51 0 559 0 220 52 0 561 0 220 53 0 5...

Page 86: ... 7 60 2 27 48 0 7 29 2 20 49 0 7 00 2 14 50 0 6 72 2 07 51 0 6 45 2 01 52 0 6 19 1 94 53 0 5 95 1 88 54 0 5 72 1 82 55 0 5 49 1 77 56 0 5 28 1 71 57 0 5 08 1 66 58 0 4 88 1 61 59 0 4 69 1 56 Temp C Resistance kΩ Terminal voltage V 60 0 4 52 1 51 61 0 4 35 1 46 62 0 4 18 1 41 63 0 4 03 1 37 64 0 3 88 1 32 65 0 3 73 1 28 66 0 3 59 1 24 67 0 3 46 1 20 68 0 3 34 1 16 69 0 3 21 1 13 70 0 3 10 1 09 71 0...

Page 87: ... 1255 0 480 67 0 1259 0 481 68 0 1263 0 483 69 0 1267 0 484 Temp C Resistance Ω Terminal voltage V 70 0 1271 0 486 71 0 1275 0 487 72 0 1278 0 488 73 0 1282 0 490 74 0 1286 0 491 75 0 1290 0 493 76 0 1294 0 494 77 0 1297 0 495 78 0 1301 0 497 79 0 1305 0 498 80 0 1309 0 499 81 0 1313 0 501 82 0 1317 0 502 83 0 1320 0 503 84 0 1324 0 505 85 0 1328 0 506 86 0 1332 0 508 87 0 1336 0 509 88 0 1339 0 5...

Page 88: ...4 0 769 288 0 2077 0 770 289 0 2081 0 771 290 0 2085 0 773 291 0 2088 0 774 292 0 2092 0 775 293 0 2095 0 776 294 0 2099 0 777 295 0 2102 0 778 296 0 2106 0 780 297 0 2110 0 781 298 0 2113 0 782 299 0 2117 0 784 300 0 2120 0 785 301 0 2124 0 786 302 0 2127 0 787 303 0 2131 0 788 304 0 2134 0 789 305 0 2138 0 791 306 0 2142 0 792 307 0 2145 0 793 308 0 2149 0 794 309 0 2152 0 796 Temp C Resistance ...

Page 89: ...60 44 1205 3 0 462 45 1210 2 0 463 46 1215 1 0 465 47 1220 1 0 467 48 1225 0 469 49 1230 0 471 50 1235 0 473 51 1240 0 474 52 1245 0 476 53 1250 0 478 54 1255 0 480 55 1260 1 0 482 56 1265 1 0 484 57 1270 2 0 485 58 1275 3 0 487 59 1280 3 0 489 60 1285 4 0 491 61 1290 6 0 493 62 1295 7 0 495 63 1300 8 0 496 64 1306 0 498 65 1311 1 0 500 Temp C Resistance Ω Terminal voltage V 66 1316 3 0 502 67 132...

Page 90: ...0 25 10 2 767 26 9 572 2 684 27 9 165 2 603 28 8 777 2 524 29 8 408 2 447 30 8 057 2 372 31 7 722 2 299 32 7 402 2 228 33 7 098 2 159 34 6 808 2 091 35 6 531 2 025 36 6 267 1 962 37 6 015 1 900 38 5 775 1 840 39 5 546 1 781 40 5 327 1 724 41 5 117 1 669 42 4 917 1 616 43 4 726 1 564 44 4 543 1 514 45 4 369 1 465 46 4 202 1 418 47 4 042 1 373 48 3 889 1 329 49 3 743 1 286 50 3 603 1 244 51 3 469 1 ...

Page 91: ... 266 1 160 5 3 310 1 173 10 3 353 1 187 15 3 397 1 200 20 3 440 1 214 25 3 484 1 227 30 3 527 1 241 35 3 570 1 254 40 3 613 1 267 45 3 656 1 280 50 3 699 1 293 55 3 742 1 306 60 3 784 1 319 65 3 827 1 332 70 3 869 1 345 75 3 912 1 358 80 3 954 1 370 85 3 996 1 383 90 4 038 1 395 95 4 080 1 408 100 4 122 1 420 105 4 164 1 433 110 4 206 1 445 115 4 247 1 457 120 4 289 1 469 125 4 330 1 481 130 4 371...

Page 92: ...Line Honeywell GmbH Böblinger Strasse 17 71101 Schönaich Germany Tel 49 7031 637 845 Fax 49 7031 637 846 info centraline com www centraline com CentraLine Honeywell Control Systems Ltd Arlington Business Park UK Bracknell Berkshire RG12 1EB Tel 44 13 44 656 565 Fax 44 13 44 656 563 info uk centraline com www centraline com Printed in Germany Subject to change without notice EN1Z 0921GE51 R0709 ...