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LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA 

  

EN0Z-0957GE51 

R0615 

3

IMPORTANT 

Avoid mounting in areas where acid fumes or other 
deteriorating vapors can attack the metal parts of the 
controller, or in areas where escaping gas or other 
explosive vapors are present. See Fig. 4 and Fig. 7 for 
mounting dimensions. 

 
In the case of the CLLYVL0000AS, CLLYVL4022AS, and 
CLLYVL6436AS models, first the actuator and then the 
controller is mounted. For the other models, see section 
“Mount Controller” on page 4 to begin the installation. 
 

Mounting Actuator onto Damper Shaft 

(Models with Actuator) 

The CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS 
controllers include the direct-coupled actuator with 
DECLUTCH button, which is shipped hard-wired to the 
controller. 
The actuator mounts directly onto the VAV box damper shaft 
and has up to 5 Nm torque, 90° stroke, and 90-sec timing at 
60 Hz. The actuator is suitable for mounting onto a 10 to 13 
mm square or round VAV box damper shaft. The min. VAV 
box damper shaft length is 40 mm. 
The two mechanical end-limit set screws control the amount 
of rotation from 12° to 95°. These set screws must be 
securely fastened in place. To ensure tight closing of the 
damper, the shaft adapter has a total rotation stroke of 95° 
(see Fig. 1). 
 

NOTE 1:

  The actuator is shipped with the mechanical end 

limit set screws set to 95° of rotation. Adjust the 
two set screws closer together to reduce the 
rotation travel. Each “hash mark” indicator on the 
bracket represents approximately 6.5° of rotation 
per side. 

NOTE 2:

  The DECLUTCH button, when pressed, allows you 

to rotate the universal shaft adapter (see Fig. 1). 

 

UNIVERSAL SHAFT

CLAMPING BOLTS (2)

UNIVERSAL SHAFT

ADAPTER

MECHANICAL END

LIMIT SET SCREWS (2)

DECLUTCH

BUTTON

 

Fig. 1. Floating actuator 

 

IMPORTANT 

Determine the damper rotation and opening angle prior to 
installation. See Fig. 2 and Fig. 3 for examples. 
 

DAMPER

DAMPER SHAFT

ROTATES CW

TO OPEN

 

Fig. 2. Damper with 90° clockwise rotation to open 

 

IMPORTANT 

Mount actuator flush with damper housing or add a 
spacer between the actuator mounting surface and 
damper box housing. 

 

Before Mounting Actuator onto Damper 

Shaft (Models with Actuator) 

Tools required: 

  Phillips #2 screwdriver - end-limit set screw adjustment 

  8 mm wrench - centering clamp 

Before mounting the actuator onto the VAV box damper shaft, 
determine the following: 

1. 

Determine the damper shaft diameter. It must be 
10…13 mm. 

2. 

Determine the length of the damper shaft. If the length of 
the VAV box damper shaft is less than 40 mm, the 
actuator cannot be used. 

3. 

Determine the direction the damper shaft rotates to open 
the damper (CW or CCW) (see Fig. 3). Typically, there is 
an etched line on the end of the damper shaft indicating 
the position of the damper. In Fig. 2, the indicator shows 
the damper open in a CW direction. 

4. 

Determine the damper full opening angle (45, 60, or 90°). 
In Fig. 2, the damper is open to its full open position of 
90°. 

 

Summary of Contents for CentraLine LYNX LON CLLYUL1012S

Page 1: ...roller for LONWORKS network communications Each controller has flexible uni versal inputs for external sensors digital inputs and a mix of analog and digital triac outputs see Table 1 The accom panying image is of the model CLLYVL6436AS which includes an actuator Table 1 Controller configurations model type Universal Inputs UI Digital Inputs DI Analog Out puts AO Digital Out puts DO velocity press...

Page 2: ... TRIAC OUTPUT DO CIRCUITS Voltage rating 20 30 VAC at 50 60 Hz Current rating 25 500 mA continuous and 800 mA AC rms for 60 ms ANALOG OUTPUT AO CIRCUIT Configuration for current voltage All 3 analog outputs can be individually configured for current or voltage Configuration as digital outputs FALSE 0 0 Vdc 0 mA TRUE 100 max 11 Vdc 22 mA Analog current outputs Current output range 4 20 mA Output lo...

Page 3: ...rotation Adjust the two set screws closer together to reduce the rotation travel Each hash mark indicator on the bracket represents approximately 6 5 of rotation per side NOTE 2 The DECLUTCH button when pressed allows you to rotate the universal shaft adapter see Fig 1 UNIVERSAL SHAFT CLAMPING BOLTS 2 UNIVERSAL SHAFT ADAPTER MECHANICAL END LIMIT SET SCREWS 2 DECLUTCH BUTTON Fig 1 Floating actuator...

Page 4: ...8 10 Nm torque When the actuator closes the damper rotates CW 90 to fully close 4 If the damper rotates CCW to open and the angle of the damper open to closed is 45 or 60 a Manually open the damper fully rotate CCW b The actuator is shipped with the mechanical end limits set at 95 Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws clo...

Page 5: ...on cover 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 0 9 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 0 9 146139 139 128 128 164 164 174 CLLYUL6438S CLLYVL6438NS DEPTH 57 DEPTH 57 Fig 7 Panel mounting dimensions in mm CLLYVL6438NS and CL...

Page 6: ...ters to cut the edge of the tubing attached to the connector Never remove by pulling at an angle 1 2 3 4 5 6 7 8 9 0 1 2 2 2 2 2 2 2 2 2 2 3 CLLYVL0000AS CLLYVL4022AS CLLYVL6436AS and CLLYVL6438NS P AIR FLOW PICK UP RESTRICTOR PORTS Fig 9 Air flow pick up connections Power Before wiring the controller determine the input and output device requirements for each controller used in the system Select ...

Page 7: ...ground connection terminal 3 wire run as short as possible NOTE 4 Do not connect the universal input COM terminals analog output COM terminals or the digital input output COM terminals to earth ground See Fig 15 through Fig 20 for wiring examples The 24 VAC power from an energy limited Class II power source must be provided to the controller To conform to Class II restrictions U S only the transfo...

Page 8: ...o the LONWORKS Bus Jack see also Fig 13 IMPORTANT All field wiring must conform to local codes and ordinances or as specified on installation drawings IMPORTANT Do not bundle device output wires with sensor digital input or communications LONWORKS Bus wires IMPORTANT Do not use different wire types or gauges on the same LONWORKS Bus segment The step change in line impedance characteristics causes ...

Page 9: ...OMMUNICATIONS DIGITAL OUTPUTS 9 DO 1 DIGITAL OUTPUT 10 DO 2 DIGITAL OUTPUT 11 COM COMMON 12 DO 3 DIGITAL OUTPUT 13 DO 4 DIGITAL OUTPUT 14 COM COMMON 15 DO 5 DIGITAL OUTPUT 16 DO 6 DIGITAL OUTPUT 17 COM COMMON 18 a DO 7 DIGITAL OUTPUT 19 a DO 8 DIGITAL OUTPUT 20 a COM COMMON ANALOG OUTPUTS b 21 AO 1 ANALOG OUTPUT 22 COM COMMON 23 AO 2 ANALOG OUTPUT 24 AO 3 ANALOG OUTPUT 25 COM COMMON DIGITAL INPUTS...

Page 10: ...controller s current operating mode see Fig 13 and Fig 14 CAUTION Electrical Damage Hazard Can cause controller damage or failure Do not use any metal object to press the NEURON Service Pin Use instead a plastic rod or wooden implement such as a pencil with the lead broken off to press the pin Using a metal object can damage the controller s circuitry LonWorks Bus Convenience Jack The LONWORKS Bus...

Page 11: ...INDOW CLOSED OCCUPANCY SENSOR CONTACTS CLOSED OCCUPIED 2 Fig 15 Controller wiring diagram CLLYVL6438NS shown for typical VAV application NOTE 1 Earth ground wire length should be held to a minimum Use the heaviest gauge wire available up to 14 AWG 2 0 mm2 with a minimum of 18 AWG 1 0 mm 2 for earth ground wire NOTE 2 Contacts must be suitable for dry switching 5 V at 10 mA Use sealed type gold fla...

Page 12: ...rth ground wire length should be held to a minimum Use the heaviest gauge wire available up to 14 AWG 2 0 mm2 with a minimum of 18 AWG 1 0 mm2 for earth ground wire NOTE 2 Turn power OFF before setting the DIP switches NOTE 3 Ensure that all transformer power wiring is as shown Reversing terminations will result in equipment malfunction 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 2 2 2 2 2 2 2 2 2 2 3...

Page 13: ... 499 Ω 1 tolerance or better precision resistor is required to drive this and other 4 20 mA signal devices Place this resistor as close as possible to the driven device 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 1 1 1 2 1 2 3 4 5 6 7 8 9 0 0 9 CLLYUL6438S 24 VAC 24 VAC COM E GND SHLD SBUS1 SBUS2 NET 1 NET 2 DO 1 DO 2 COM COM COM CO...

Page 14: ...common terminals for high side switching NOTE All wiring must comply with applicable electrical codes and ordinances or as specified on installation wiring diagrams For guidelines for wiring run lengths and power budget see section Power on page 6 Verify Termination Module Placement Multiple Controllers Only The installation wiring diagrams should indicate the locations for 209541B termination mod...

Page 15: ...r electrical characteristics of this device in any way If trouble shooting indicates a malfunction replace the controller WARNING Electrical Shock Hazard Can cause severe injury death or property damage To prevent electrical shock or equipment damage disconnect power supply before beginning controller replacement Terminal Block Removal To simplify controller replacement all terminal blocks are des...

Page 16: ...follows 1 Remove all power from the controller 2 Remove the two air flow pickup connections from the pressure sensor 3 Remove the terminal blocks see section Terminal Block Removal 4 Remove the old controller from its mounting IMPORTANT IN THE CASE OF CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release ...

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