background image

WEB-600E AND CP-600E NETWORK CONTROLLERS

62-0433—01

16

REPLACEMENT PARTS

Servicing the WEB-600E controller may call for replacement 

parts. There are three categories of parts: 

• Non-replaceable Parts

• Standard Replacement Parts

• New Replacement Unit

Non-replaceable Parts

Other than the parts listed in the replacement parts sections, 

there are no serviceable components on the base assembly.

Memory

Any addition, modification, or replacement of memory 

components requires software configuration and is not a field 

upgrade. For additional information on modifying the memory 

capacity of the controller, consult your regional Tridium office.

FUSE

The controller contains a non-user replaceable fuse, soldered 

on the circuit board. This fuse provides protection from 

internal shorts or connection to incorrect power supplies. If the 

fuse circuitry is suspect, contact your regional Tridium office 

for technical support. See “Returning a Defective Unit” on 

page 17.

Standard Replacement Parts

Standard replacement parts are listed in Table 4, and can be 

ordered from stock without restriction. Standard replacement 

parts cannot be returned for credit and should be disposed of 

in an appropriate manner.

New Replacement Unit

To replace an entire unit, order and install a 

new

 WEB-600E 

controller. If the faulty controller is 

still in warranty

, you can 

receive credit by returning it. Be sure to contact the vendor for 

a return authorization (RA) number before shipping an item for 

return credit. See “Returning a Defective Unit” on page 17, for 

more details.

NOTE: Before ordering a new controller, it is strongly 

recommended that you contact your normal 

technical support resource to eliminate the pos-

sibility of a software issue or mis-configuration 

problem.

Replacing the Controller Base 

Assembly

NOTE: Before handling circuit boards, discharge any 

accumulated static by touching a nearby earth 

ground. For details, see “Static Discharge Pre-

cautions” on page 2.

To replace a WEB-600E with a new replacement unit, proceed 

as follows:

1.

If possible, use the appropriate WEBs-AX software tool 

to back up the controller’s configuration to your PC.

2.

Remove power to the controller. The unit should power 

down automatically. Wait for all LEDs to remain off.

NOTE: If IO accessory modules are installed, and any I/

O points have voltage, turn the devices off or dis-

connect power to them.

3.

Note positions of all communications and other wiring 

cables going to the controller, as well as installed acces-

sory modules (if they must be removed). If necessary, 

label connectors and accessory modules to avoid mis-

connection later, after the controller is replaced.

4.

Unplug all Ethernet, serial, LON, modem, and I/O con-

nectors from the controller.

5.

If IO accessory modules are installed:

— If DIN rail mounting with DIN end-clips was used, you 

may be able to remove the DIN rail end clip that 

secures the WEB-600E end of the assembly, and then 

slide the controller away from the rest of the assembly. 

Then you can remove the controller from the DIN rail 

(see Fig. 2), leaving the mounting and wiring of IO 

modules untouched. 

In this case, after removing the controller from the DIN 

rail, go to 6.

— If tab (screw) mounting was used 

instead

 of DIN rail 

mounting, or if a combination of DIN mounting and tab 

screws was used (into the controller’s “accessory side” 

tab holes, see last page), you will need to remove 

accessory modules 

first

, before removing the control-

ler. In this case:

a. Making a careful note of all wiring terminations, 

unplug the I/O connector plugs and earth ground 

wires from the installed IO modules.

b. Remove the installed accessory modules, starting 

with the end module.

c. c Remove any screws fastening the controller, and 

remove it (see Fig. 1).

6.

Remove the cover of the old unit. See “Removing and 

Replacing the Cover” on page 5. Note the position of 

installed option cards, if any. You must transfer them to 

the replacement controller.

7.

Remove any option cards from the old controller and 

install them into the replacement WEB-600E controller, 

if applicable. See “Installing an Option Card” on page 7 

for more details.

8.

Check the RS-485 biasing jumpers on the existing unit, 

and duplicate on the replacement unit (see “Installing an 

Option Card” on page 7).

9.

Mount the replacement controller as it was previously, 

using the same DIN rail location and/or screws.

10.

Reconnect/remount any removed accessory modules, 

being careful to replace in the same order, using the 

same DIN rail location and/or screws. Secure all mod-

ules as done previously.

Table 4. Standard replacement parts 

for a WEB-600E controller.

Part Number

Description

WEBs-AX

Optional NiMH Battery Pack—see “NiMH 

Battery Installation and Maintenance” on 

page 14

H10027

RS-485 connector plug, 3-position.

Summary of Contents for CP-600E

Page 1: ...kage contents for damaged or missing components If damaged notify the appropriate carrier at once and return any damaged components for immediate repair or replacement See Returning a Defective Unit on page 17 Included in this Package Material and Tools Required Included in this Package Included in this package you should find the following items a WEB 600E or a CP 600E controller This WEB 600E an...

Page 2: ...powering the controller is 120 240Vac at 50 60 Hz if a NPB PWR UN H 24Vac at 50 60 Hz or 24Vdc if a NPB PWR H or from 100 240Vac at 50 60 Hz NPB WPM US Disconnect power before installation or servicing to prevent electrical shock or equipment damage Make all connections in accordance with national and local electrical codes Use copper conductors only To reduce the risk of fire or electrical shock ...

Page 3: ...in the same enclosure This is especially important if the controller is mounted inside an enclosure with other heat producing equipment Do not mount the unit in an area with excessive moisture corrosive fumes or explosive vapors where vibration or shock is likely to occur in a location subject to electrical noise This includes the proximity of large electrical contactors electrical machinery weldi...

Page 4: ...e controller 6 Repeat this for all accessories until all are mounted on the DIN rail and firmly connected to each other 7 To keep the final assembly together secure at both ends with DIN rail end clips provided by the DIN rail ven dor This also prevents the assembly from sliding on the DIN rail See Fig 1 WEB 600E IO 16 H MOUNTING ON DIN RAIL DIN RAIL END CLIP DIN RAIL END CLIP INSTALL DIN RAIL END...

Page 5: ...About Expansion Options on page 5 below and also About Backup Configurations on page 13 ABOUT EXPANSION OPTIONS The controller provides for field installable expansion using these types of options Option cards Install on connectors on the controller s base board See About Option Cards on page 5 Accessory modules To chain on the controller s 20 pin connector See About Accessory Modules on page 7 Ab...

Page 6: ...s adapter with a 2 position removable screw terminal connector plug Port operates as LON1 if only one LON option or LON2 in slot 2 if two LON cards NPB RS232 Single port RS 232 adapter with a DB 9M connector Supports baud rates up to 115200 If installed in option slot 1 port operates as COM3 If two 232 option cards ports are COM3 for Option slot 1 and COM4 for Option slot 2 NPB GPRS W NPB GPRS GSM...

Page 7: ...et end plates and into the standoffs on the controller base board With a screwdriver hand tighten the screws For more details see NiMH Battery Installation and Maintenance on page 14 Otherwise place the two screws through the option card end plate and into the standoffs on the base board With a screwdriver hand tighten the screws 10 Replace the cover on the controller 11 Restore power to the contr...

Page 8: ...sition power connector if NPB PWR UN H energize the AC circuit 120 240 Vac wired to that module if NPB WPM US plug in the power connector to the controller CAUTION Do not connect both the NPB WPM US and NPB PWR H NPB PWR UN H supplies at the same time or equipment damage may result Power consumption depends mainly on installed I O modules and may vary from Controller alone with or without installe...

Page 9: ...unts as the last end module in the chain see Fig 1 WARNING A 120Vac or 240Vac circuit powers the NPB PWR UN H Disconnect power to this circuit before installation to prevent electrical shock or equipment damage Make all connections in accordance with national and local electrical codes Use copper conductors only Do not exceed the 30W capacity of NPB PWR UN H by the powered devices Fig 5 NPB PWR UN...

Page 10: ... Ethernet connections are provided on the controller These RJ 45 connectors are labeled LAN1 PRI and LAN2 SEC Use a standard Ethernet patch cable for connecting to a hub or Ethernet switch The factory default IP address for LAN1 is 192 168 1 12n where the last numeral n in the address matches the last digit in the controller s serial number and the subnet mask is 255 255 255 0 By default LAN2 is d...

Page 11: ...n the controller s RS 485 bias jumper pins this adds two onboard 3 3K ohm resistors into the controller s RS 485 circuit as follows from RS 485 to 5V from RS 485 to Ground NOTES In general only one device on an RS 485 trunk should be biased Otherwise undue loading of the circuit may result with fewer devices supported RS 485 bias resistors are different than termination resistors externally instal...

Page 12: ...he NPM6E board aside Note the jumper block on the base board behind the RS 485 port see bottom of Fig 7 Fig 8 Install shorting blocks across both sides of jumper block to add RS 485 bias Installing short blocks to add RS 485 biasing 1 Locate the four jumper pins behind the RS 485 port with 2 pin shorting blocks installed on one pin each See Fig 8 2 To add biasing remove and replace both shorting b...

Page 13: ...ler to continue operation without rebooting over short power outages or brownouts lasting several seconds or if also using SRAM up to 10 minutes For longer duration outages the battery allows the controller to perform a controlled shutdown safely backing up the station before shutting down Starting in the AX 3 6 nn maintenance build the controller can use both the NiMH backup battery and available...

Page 14: ...pport Serial Ports LEDs for the two serial ports are located on the controller s bottom board on the opposite side of the RS 232 and RS 485 ports Labels COM1 and COM2 correspond to the software configuration of the COM ports LEDs show the transmit and receive activity for the serial ports and optional modem NOTE You must remove the cover to see these LEDs See Removing and Replacing the Cover on pa...

Page 15: ...ge cycles the number of discharges and their depth and the ambient temperature of the battery during normal operation In most applications the NiMH battery should see relatively few discharges Therefore ambient temperature has more to do with the life expectancy of the battery than does any other factor If the controller is installed in a conditioned space this battery should provide dependable se...

Page 16: ...les are installed and any I O points have voltage turn the devices off or dis connect power to them 3 Note positions of all communications and other wiring cables going to the controller as well as installed acces sory modules if they must be removed If necessary label connectors and accessory modules to avoid mis connection later after the controller is replaced 4 Unplug all Ethernet serial LON m...

Page 17: ...ium Asia Pacific Pte Ltd 17 Changi Business Park Central 1 Honeywell Building Attn Mr Lim Hoon Chat Engineering Mgr Singapore 486073 Attn Return Department RA ____________ Australia Asia Pacific Sales Phone 61 4 1264 4234 Email mhodder tridium com CERTIFICATIONS Federal Communications Commission FCC This equipment generates uses and can radiate radio frequency energy and if not installed and used ...

Page 18: ...ia Met EN 61326 1 2006 Class B Electo Magnetic Compaibility Emissions Generic Complies as listed below EN 55011 2007 A1 2007 Conducted Emissions Voltage Class B Pass Class B EN 55011 2007 A2 2007 Radiated Emissions Class B Pass Class B EN 61000 3 2 2006 Harmonic Current Emissions Pass EN 61000 3 3 2005 A1 2001 A2 2005 Voltage Fluctuations Flicker Pass EN 61000 4 2 1995 A1 1998 A2 2001 Electostatic...

Page 19: ...EASUREMENTS BEFORE DRILLING ELECTRONIC AND PRINTED VERSIONS OF THIS DIN MOUNTING IS RECOMMENDED OVER TAB MOUNTING SEE FIG 1 WEB 600E NPB PWR H NPB PWR UN H OR IO 16 H NOTE DISTANCE BETWEEN CENTER OF TABS FROM ONE UNIT TO ANOTHER UNIT TIP IF MOUNTING ACCESSORY MODULES FUTURE REMOVAL REPLACEMENT OF THE CONTROLLER IS SIMPLIFIED IF YOU DO NOT INSTALL SCREWS IN THE ACCESSORY MODULE SIDE TABS OF THE CON...

Page 20: ...l Inc 62 0433 01 M S 11 12 Printed in United States By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from and against any liability cost or damages including attorneys fees arising out of or resulting from any modificati...

Reviews: