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Gas Burner Safety Control

 DKG 972

INTRODUCTION

The burner control box DKG 972 controls and supervises
atmospheric burners for gas. They are approved and certified
according to the applicable European standards and
regulations.
The microprocessor-based programming sequence ensu-
res extremely stable timings independent of voltage varia-
tions, ambient temperature and/or switch-on cycles. The
built-in information system not only provides a continuous
monitoring of the actual state of the box (very helpful es-
pecially for monitoring the start-up phase) but also informs
about the cause of a possible lock out. The lock out cause
is stored in such a way that it can be retrieved even after a
power failure.
The control box is designed for maximum safety in case of
fluctuations in the voltage supply. If the mains voltage drops
below the permitted level, operation is interrupted and the
control box automatically prevents the start sequence from
being repeated. In this way, the safety of the system is not
put at risk by a drop in the mains voltage. This low-voltage
protection works not only during start-up but also perma-
nently during operation.

CONSTRUCTIONAL FEATURES

The control box circuitry is protected by a flame resistant,
transparent plug-in type plastic housing. A central fixing
screw locks the control box to the wiring base.
The plug-in control box incorporates the microprocessor
based timer, flame check and reset circuits.
Manual reset from lock out and set to lock out is provided by
a push button with an integrated LED information system.
A variety of cable entry points provides complete flexibility
for electrical wiring.
The wiring base S98 is equipped with spare- and extraterminals
and allows together with  a variety of cable entry points utmost
flexibility of electrical wiring.

The DKG 972 are compatible with the TFI 812.
Different are only the pre- and post-ignition times.

Max. heating power according the limits in the Gas Appliance
Directive.

 

TECHNICAL DATA

Operating voltage

220 / 240 V (-15... +10%)
50 Hz (

±

5%)

or

110 / 120 V (-15... +10%)
60 Hz (

±

5%)

Fuse rating

10 A fast, 6 A slow

Power consumption

ca. 12 VA

Max. load per output
- term. 3 ignition trafo

1.0 A, cos

 ϕ

 0.2

- term. 5 + 6 solenoid valves

0.5 A, cos 

 ϕ

 0.4

- term. 7 alarm indicator

0.5 A, cos 

 ϕ

 0.4

- term. 4 auxiliary blower

2.0 A, cos 

 ϕ

 0.4

total load

4.0 A, cos 

 ϕ

 0.4

max. 16 A during 0,5 sec

Reset time from lock out

none

Re-cycling / repetition (max. 4x) after a loss-of-flame during
operation

Sensitivity

µ

A

min. ionisation current required

1.5 

µ

A

Sensitivity for stray light

0.4 

µ

A

Ionisation probe insulation

probe - earth
greater than 50 M

Stray capacitance

probe- earth
less then 1000 pF

max. cable length

< 3 m

Flame detectors

IRD 1020.1

side-on or end-on viewing

UVD 971

end-on viewing

Weight incl. Wiring base

190 g

Mounting position

any

Protection class

IP 40

Approved ambient parameter
for control and flame detector

max. 95% at 30

°

 C

- for operation

-20

°

 C... +60

°

 C

- for storage

-20

°

 C... +80

°

 C

Build-up of ice, penetration of
water and condensing water are

inadmissible

Approvals according
to European standards

EN 298 and EN 230, as
well as all other relevant
Directives and standards

Classified acc. to EN 298

ATLLXN

For 2-stage atmospheric gas burners

Flame detection:
- Ionisation probe
- Infrared-flicker detector IRD 1020.1
- UV flame sensor UVD 971

  Model

waiting time start

pre-ignition time

Stray light monitoring

safety time

post-ignition time

delay 2nd-stage

tw

tvz

tf

ts

tn

tv2

05

12

3

5

5

4

25

10

12

3

5

10

9

25

Table of timings (sec.)

EN1C-0127SZ20 R0305

Summary of Contents for DKG 972

Page 1: ...iring ThewiringbaseS98isequippedwithspare andextraterminals andallowstogetherwith avarietyofcableentrypointsutmost flexibility of electrical wiring The DKG 972 are compatible with the TFI 812 Differentareonlythepre andpost ignitiontimes Max heatingpoweraccordingthelimitsintheGasAppliance Directive TECHNICAL DATA Operating voltage 220 240 V 15 10 50 Hz 5 or 110 120 V 15 10 60 Hz 5 Fuse rating 10 A ...

Page 2: ...ings APPLICATION FEATURES 1 Information system The information system is microprocessor based and re ports on all aspects of burner control box operation and flame supervision It informs continuously about the actual programming sequence the unit is just performing Besides monitoring of the programming sequence it also allows to identify errors during start up of operation without any additional t...

Page 3: ...the voltage drops below 160 Veff 80 Veff during start up or run time the control box proceed to safety shut down and goes into a waiting status If the voltage rises again the control box performs automatically a start up as soon as the mains voltage is 187 Veff 94 Veff 5 Safety The design and control sequence of the DKG 972 controls will comply with the currently applicable standards and regulatio...

Page 4: ...l Lockout DKG 972 3 Fault finding Thebuilt ininformationsystemfacilitatethetroubleshooting in the case of problems occurring during start up or during operation A list of possible lock out messages can be found in APPLICATION FEATURES chapter 1 2 Please note The control box is locked in lock out mode and the reasen for the lock out is displayed until the control box is reset either by an internal ...

Page 5: ...RS Fault display Information system EEPROM Oscillator tw tf tvz tn ts tv2 HS Mains switch GW Gas proving switch ST Limit thermostat RT Control thermostat EV External reset and lock out button IS Ionisation probe IRD 1020 1 UVD 971see separate diagram Z Ignition V1 Solenoid valve 1st stage V2 Solenoid valve 2nd stage SA External lock out signal M Auxiliary blower tw Waiting time tf Stray light moni...

Page 6: ...1 end on 16532 Flame detector IRD 1020 1 left 16533 Flame detector IRD 1020 1 right 16531 optional UVD 971 16722 Support for IRD Holder M93 for IRD 1020 59093 Support for UVD Holder M74 for UVD 59074 Connection cable Plug type 3 core cable 0 6 m with tag wire ends 7236001 The above ordering information refers to the standard version Special versions are also included in our product range Specifica...

Page 7: ... RG12 1EB SLOVAKIA UNITED KINGDOM Phone 421 2 58247 400 Switchboard 44 0 1344 656000 Fax 421 2 58247 415 Information Centre Tel 44 0 1344 656235 Information Centre Fax 44 0 1344 656240 e mail info slovakia honeywell com Email Uk infocentre honeywell com internet www honeywelluk com Germany Austria Switzerland Benelux Honeywell GmbH Honeywell B V Kaiserleistrasse 39 Laarderhoogtweg 18 63067 Offenba...

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