Honeywell Eclipse Winnox WX0850, Operating Instructions Manual

Page 1: ... breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Honeywell Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement...

Page 2: ...ls To reduce the risk limit exposure to these chemi cals work in a well ventilated area and wear approved person al protective safety equipment for these chemicals CAUTION This manual gives information for the use of these burners for their specific design purpose Do not deviate from any instructions or application limits in this manual without written advice from Honeywell Capabilities Only quali...

Page 3: ...age frequency and stability of the electrical power Fuel type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in the air Prevent direct exposure to water INSTALL FLAME SENSOR 1 Install the flame sensor into the 1 2 NPT opening in the rear cover 2 Make sure that you connect the flame sens...

Page 4: ...er piping The burner is factory assembled and shipped as ordered Note If you have to realign the pipes please observe the following CAUTION Do not attempt to redirect piping by removing the inner circle boltsE Internal burner parts will be damaged 1 Remove the outer A four bolts only E A A Redirect piping 2 Rotate the rear cover and replace bolts When reassembling ensure the following B C D F Burn...

Page 5: ... there are no leaks in the gas and air lines 2 Make sure all the components of the flame monitoring control system are properly installed This includes verifying that all switch es are installed in correct locations and all wiring pressure and impulse lines are properly connected 3 Make sure components of spark ignition system are installed and functioning properly 4 Make sure that the blower rota...

Page 6: ...the air butterfly valve towards the back of the burner as shown in figure Air butterfly valve open direction If it doesn t refer to the actuator s literature for instructions on how to reverse the direction Closed Open in this direction only Open Back Air butterfly valve open direction Step 2 Set low fire air 1 Start combustion air blower 2 Drive control motor to low fire position 3 Measure the ai...

Page 7: ... flame signal is too low use the bypass regulator B and or the adjustable limiting orifice C to increase the pressure at Tap E and provide better flame signal However this can have a negative impact on emissions and or nozzle life 10Close all pressure taps Pilot start option D B C Tap E A Main gas shut off valve train Pilot gas shut off valve train Low fire start with pilot start option WARNING Th...

Page 8: ...as butterfly valve to 75 open See step 4 figure Manual butterfly valve adjustment Note To adjust manual butterfly valve a Loosen set screw b Turn dial c Tighten set screw 2 With burner lit drive control motor to high fire position 3 Measure air loading line pressure from tap C to the chamber See step 2 figure Air differential pressure 4 Refer here page 13 Air ΔP vs Input Find your measured high fi...

Page 9: ...s 4 Check ignition spark plugs and proper gap 5 Check valve motors and control valves for free smooth action and adjustment 6 Check for proper operation of the ventilating equipment 7 Test the interlock sequence of all safety equipment manually make each interlock fail noting that related equipment closes or stops as specified by the manufacturer 8 Test flame monitoring control system by manually ...

Page 10: ...valve position The burner goes out when it cycles to high fire Not enough gas pressure into the ratio regulator Check the start up settings Measure the gas pressures and adjust them where necessary Check for valve train pressure loss Loading line to the ratio regulator is leaking Repair the leak in the loading line Not enough gas flowing to the burner Adjust the ratio regulator to increase the gas...

Page 11: ... 5 3 7 WX0500 WX0600 7 5 5 5 WX0850 15 11 Input remote blower All information is based on laboratory testing Different chamber conditions will affect the data Eclipse reserves the right to change the construction and or config urations of our products at any time without being obliged to adjust earlier supplies accordingly WX0050 Pressure at air inlet 9 w c 22 5 mbar WX0100 WX0600 Pressure at air ...

Page 12: ...59 WX0400 347 158 WX0500 505 229 WX0600 456 207 WX0850 1435 651 Burner without blower Model Weight lbs kg WX0050 107 49 WX0100 124 56 WX0200 180 82 WX0300 228 104 WX0400 224 102 WX0500 338 153 WX0600 289 131 WX0850 1135 515 Fuel type HHV WOBBE Index Fuel Symbol Gross heating value HHV Speci fic gravity WOBBE Index Natural Gas CH4 90 1000 BTU ft3 11 1 kWh m3 0 60 1290 BTU ft3 Propa ne C3H8 2525 BTU...

Page 13: ...10 15 20 25 30 0 600 1200 1800 2400 3000 3600 0 10 20 30 40 50 60 70 0 200 400 600 800 1000 Air p vs Input Input kW Air P mbar 10 Air P w c 10 Input kBtu h WX0300 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80 0 1000 2000 3000 4000 5000 0 250 500 750 1000 1250 1500 Air p vs Input Input kW Air P mbar 10 Air P w c 10 Input kBtu h WX0400 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80 0 1000 2000 3000 400...

Page 14: ...150 180 50 600 Control and operation curve Excess air Input kW Typical Ratio Control Input kBtu h WX0050 0 0 200 400 600 800 1000 1200 0 60 120 180 240 300 360 10 20 30 40 50 NOX Emission On ratio NO X ppm 3 O 2 Input kW NOX Naturel gas NOX Propane Butane Input kBtu h WX0100 0 0 200 400 600 800 1000 1200 0 60 120 180 240 300 360 20 40 60 80 100 120 140 160 Control and operation curve Excess air In...

Page 15: ...kBtu h WX0400 0 1000 2000 3000 4000 5000 6000 0 300 600 900 1200 1500 1800 0 10 20 30 40 50 NOX Emission On ratio NO X ppm 3 O 2 Input kW NOX Naturel gas NOX Propane Butane Input kBtu h WX0500 0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000 0 300 600 900 1200 1500 1800 Control and operation curve Excess air Input kW Input kBtu h Typical Ratio Control WX0500 0 10 20 30 40 50 0 1500...

Page 16: ...60 70 80 90 7 9 NOX Emission On ratio NO X ppm 3 O 2 Input kW Input MMBtu h NOX Naturel gas NOX Propane Butane WX0850 2 4 6 8 1 3 5 0 0 100 200 300 400 500 600 700 800 500 1000 1500 2000 2500 0 900 7 9 Control and operation curve Excess air Input kW Input MMBtu h Typical Ratio Control WX0850 ...

Page 17: ...3 26 ø22 21 5 12 1 14 38 9 50 Hz 35 1 60 Hz 7 3 24 1 16 5 6 1 8 2 WX0850 ø33 3 ø30 1 35 6 ø32 24 4 23 4 20 4 40 8 7 8 39 9 27 5 9 3 8 3 Packaged blower mm B F E K D P 0 4 10 N C M G L A H n x ø0 5 ø12 NPT or Rc fuel Iinlet Bypass fuel regulator UV Scanner Location Model A B C D E F G H K L M N n P NPT Rc WX0050 ø340 ø245 381 ø300 298 229 217 518 178 528 209 156 4 3 4 WX0100 ø385 300 440 ø345 316 2...

Page 18: ...18 23 9 24 1 16 5 22 7 8 1 2 WX0850 ø33 3 ø29 4 ø29 1 ø32 4 7 5 9 11 4 19 12 12 9 39 3 39 9 27 5 36 8 8 1 2 1 WX0300 WX0400 BPT or Rc Remote blower mm H D n x ø0 5 ø12 A K L E I P J B C F M N G 0 4 10 Welded pipe air inlet NPT1 or Rc pilot fuel Iinlet Model A B C D E F G H I J K L M N n P NPT RC WX0050 ø340 ø226 ø220 ø300 81 149 245 138 76 105 528 528 209 365 4 1 2 WX0100 ø385 ø281 ø275 ø345 81 14...

Page 19: ...the end of the product life number of operating cy cles reached dispose of the packaging and product in a corresponding recycling centre Do not dispose of the unit with the usual domestic refuse Do not burn the product On request old units may be returned carriage paid to the manufac turer in accordance with the relevant waste legislation requirements ...

Page 20: ...ermal Solutions family of products includes Honeywell Combustion Safety Eclipse Exothermics Hauck Kromschröder and Maxon To learn more about our products visit ThermalSolutions honeywell com or contact your Honeywell Sales Engineer Eclipse Inc 1665 Elmwood Rd Rockford IL 61103 United States ThermalSolutions honeywell com FOR MORE INFORMATION ...