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ECOMAX · Edition 10.17

16

ECOMAX..C 0 – 3

ECOMAX..C 4 – 5

ECOMAX..M 1 – 3

ECOMAX..M 4 – 5

Structure

3 .5 Version overview

Burner

Size

Gas insert

Air guide tube

ECOMAX..C

0 – 3

With mixing funnel

Ceramic, 

with integrated 

combustion chamber

4 – 5

With swirl plate and 

ceramic combustion 

chamber

Ceramic

ECOMAX..M

ECOMAX..P

ECOMAX..F

1 – 3

With mixing funnel 

and ceramic 

combustion chamber

Metallic

4 – 6

With swirl plate and 

ceramic combustion 

chamber

Metallic

Summary of Contents for Ecomax 0C

Page 1: ...ving operation by virtue of internal air preheating up to 650 C Uniform distribution of temperature by means of a high burner impulse 7 sizes from 25 to 500 kW Highly efficient with a ceramic burled tube recuperator or a cast steel ribbed tube recuperator Self recuperative burner ECOMAX for gas ...

Page 2: ... 8 Selection table 24 5 8 1 ECOMAX C 24 5 8 2 ECOMAX M 24 5 8 3 ECOMAX P 25 5 8 4 ECOMAX F 25 5 8 5 Type code 26 5 9 Selection table for flue gas eductor EJEK 27 5 9 1 Type code 28 5 10 Selection table for flue gas connector FLUP 29 5 10 1 Type code 30 6 Project planning information for direct heating 31 6 1 Heating system design 31 6 2 Flue gas guide tube FGT set 32 6 3 Flue gas eductor EJEK 33 6...

Page 3: ...7 12 Condition on delivery 60 7 13 Increased furnace cooling with ECOMAX K 60 7 14 Build up of noise 61 7 15 Emissions 61 8 Accessories 62 8 1 Air connection set 62 8 2 Air flow detector set 62 8 3 VAH connection set 63 8 4 UV adapter set 63 8 5 Purge air cooling air nozzles 63 8 6 Flue gas guide tube FGT Set D 64 8 7 Flue gas eductor EJEK 65 8 8 Flue gas connector FLUP 65 8 9 Ceramic radiant tube...

Page 4: ...ct heating In conjunction with an eductor EJEK to extract the flue gases the burner ECOMAX is used to save energy in a direct heating system without long hot air pipes requir ing insulation Applications include heat treatment furnaces in the iron and steel industry and in the non ferrous metal industry 1 2 Indirect heating Self recuperative burners ECOMAX are used in con junction with metallic or ...

Page 5: ...ECOMAX Edition 10 17 5 Application Roller hearth furnace Bogie hearth furnace Batch furnace 1 3 Application examples ...

Page 6: ...ner or infiltrated air being sucked into the furnace when the burner is switched off 1 4 1 Flow rate control For direct heating flow rate control should be inte grated in the system The pressure loss in the recu perator depends on the furnace temperature When the furnace temperature is increased at a constant air supply pressure the air flow rate drops This change in the air flow rate is measured ...

Page 7: ...with increasing furnace temperature increasing air preheat ing Therefore in a cold furnace an increased lambda value is to be set to ensure sufficient excess air even when the furnace temperature is at its maximum A fur nace at 1100 C with λ 1 1 approx 2 O2 requires a burner setting of approx 4 O2 for example when the furnace is cold BVHM MB7 L VMV ECOMAX VAS N BCU BZA Prozess Steuerung Process Co...

Page 8: ...rolled and moni tored in the supply lines Fluctuations in the supply pressure affect the burner capacity and the air index lambda Air flow monitoring is recommended as low air pressure protection pursuant to EN 746 2 and ISO 13577 2 if the system does not include a pneumatic air gas ratio control system The ECOMAX is equipped with an inte grated air orifice which can be used for this The air flow ...

Page 9: ...ischarged via a flue gas connector FLUP The high outlet velocity of the flame causes a recircula tion of the flue gases and thus a reduction in NOX emissions a uniform radiant tube temperature SER M FLUP ECOMAX M SICAFLEX SER C SICAFLEX FLUP ECOMAX C P and twin P radiant tube P and twin P radiant tubes are used in some processes for example in heat treatment systems for steel strip as an alternati...

Page 10: ...rge and as low air pressure protection pursuant to EN 746 2 and ISO 13577 2 The ECOMAX is equipped with an integrated air orifice which can be used for this VR N VMV ECOMAX VG VG L BCU BZA Prozess Steuerung Process Control PCC PDZ DG AKT 1 5 2 Air gas ratio control The pneumatic air gas ratio control system ensures that changes in the air pressure in the air supply line are compensated for by cont...

Page 11: ...AX is a partly completed machine pursuant to Article 2g of Directive 2006 42 EC and complies with the essential health and safety require ments in accordance with Annex I as stated in the Dec laration of Incorporation Eurasian Customs Union The product ECOMAX meets the technical specifica tions of the Eurasian Customs Union ...

Page 12: ...erted 3 1 Burner body The burner body is made of cast aluminium which means it has a low weight The housing has a double wall design The combustion air is fed into the burner via the outer annular void This cools the burner body and reduces emissions A shaped part made of vacu um formed ceramic fibres RCF is fitted in the housing as internal insulation on the flue gas side From construction stage ...

Page 13: ... burled in order to achieve high efficiency Cast steel ribbed tube recuperator The ribs on the cast steel ribbed recuperator offer a large surface area allowing it to achieve high efficiency even at low temperatures The burner version ECOMAX P with a special recu perator head is available for use in P radiant tubes The geometry is tailored to this application to improve gas recirculation and there...

Page 14: ...AX C are equipped with a ceramic air guide tube that for sizes 0 to 3 also serves as the com bustion chamber ECOMAX M ECOMAX F and ECOMAX P Air guide tube for ECOMAX M and ECOMAX F Burners ECOMAX M and ECOMAX F are equipped with an air guide tube made of heat resistant steel ...

Page 15: ... orifice is designed depending on the gas types see 5 4 2 To ensure accurate measurements of the pressure differential on the integrated orifice flow to the ori fice must not be disturbed For this reason burners ECOMAX are equipped as standard with a special pipe nipple to serve as inlet section on the gas connection Gas insert without combustion chamber for ECOMAX C sizes 0 to 3 Gas insert with c...

Page 16: ...Size Gas insert Air guide tube ECOMAX C 0 3 With mixing funnel Ceramic with integrated combustion chamber 4 5 With swirl plate and ceramic combustion chamber Ceramic ECOMAX M ECOMAX P ECOMAX F 1 3 With mixing funnel and ceramic combustion chamber Metallic 4 6 With swirl plate and ceramic combustion chamber Metallic ...

Page 17: ...ws towards the tip of the burner blue arrows Some of this air is fed into the inside of the burner where it is combusted in the first combustion stage The rest of the combustion air flows out through the gap between the combustion chamber and the recu perator head at high speed before combustion takes place in the second combustion stage here violet ar rows This process means that fewer pollutant ...

Page 18: ...rect heating systems with flue gas eductor EJEK the quantity of flue gas extracted from the furnace chamber via the burner decreases as the furnace tem perature increases If flue gas extraction at maximum furnace temperature is 80 90 negative furnace pressure is generally avoided even if the furnace tem perature is reduced by 400 500 C Ignition and flame control The burner is directly ignited Igni...

Page 19: ...y1 Recuperator kW2 103 BTU h3 C M P F ECOMAX 0 25 95 ECOMAX 1 36 136 ECOMAX 2 60 227 ECOMAX 3 100 378 ECOMAX 4 180 681 ECOMAX 5 250 945 ECOMAX 6 500 1890 available 1 For operation with natural gas For operation with coke oven gas the capacity is approx 80 for operation with LCV gas approx 65 2 Capacities in kW refer to the lower calorific value Hu 3 Capacities in BTU h refer to the upper calorific...

Page 20: ...The recuperator length G should be selected so that the burner is flush with the inside edge of the furnace lining S1 0 20 mm S1 G S1 G When using P radiant tubes the recuperator head should be positioned on the centre line of the radiant tube S1 0 20 mm S1 G S1 G ...

Page 21: ...flame mode S menox low NOX mode1 M 1 menox low NOX mode on request 5 4 2 Gas type Gas type Code letter Calorific value range Density ρ kWh m3 n 2 BTU scf3 kg m3 n lb scf Natural gas L and H quality B 8 12 810 1215 0 7 0 9 0 041 0 053 Propane propane butane butane G 25 35 2560 3474 2 0 2 7 0 118 0 159 Coke oven gas town gas D 4 5 421 503 0 4 0 6 0 024 0 035 Low calorific value gas L 1 71 3 161 290 ...

Page 22: ...gas orifices depend on the gas type the air orifices on the type of control and the system configuration Type of heating Code letter Explanation Direct heating with eductor D Air orifice adapted to an air pressure of 65 mbar EJEK motive air pressure Indirect heating without an eductor R Air orifice adapted to an air pressure of 50 60 mbar ...

Page 23: ...supplied via the additional air connection flows in the centre of the burner inside the air guide tube The air volume is twice the standard combustion air volume 5 7 Electrode made of Kanthal APM Burners ECOMAX M and ECOMAX P can be equipped with a bend resistant electrode made of Kanthal APM as an option This is recommend for direct heating as of 1050 C and indirect heating as of 950 C see page 3...

Page 24: ...1C ECOMAX 2C ECOMAX 3C ECOMAX 4C ECOMAX 5C 1 On request ECOMAX C is supplied with Kanthal electrodes as standard standard available Order example ECOMAX 1C545 SB R 31 B 5 8 2 ECOMAX M 545 595 645 695 S M B D G L1 D R 1 99 A E K A T ECOMAX 1M ECOMAX 2M ECOMAX 3M ECOMAX 4M ECOMAX 5M ECOMAX 6M 1 On request standard available Order example ECOMAX 3M545 SB D 34 B ...

Page 25: ...K T ECOMAX 2P ECOMAX 3P ECOMAX 4P 1 On request standard available Order example ECOMAX 3P695 SB R 34 B 5 8 4 ECOMAX F 545 595 645 695 S B D G L1 D R 1 99 A E K T ECOMAX 1F ECOMAX 2F ECOMAX 3F ECOMAX 4F ECOMAX 5F 1 On request standard available Order example ECOMAX 3F545 SB D 34 B ...

Page 26: ...Gas type2 natural gas coke oven gas LPG LCV gas D R V E nnn N For direct heating with eductor For radiant tube heating without eductor For radiant tube heating with VAH Burner with customized orifices Burner construction stage X for nnn kW Burner without orifices 1 99 Burner head identifier X A B Construction stage The following features differ from the standard version K Additional cooling air co...

Page 27: ...Tzzz H V 3 9 F R AGK HT A B S EJEK 0 K269 M625 EJEK 1 K269 M625 EJEK 2 K285 M540 EJEK 3 K292 M620 EJEK 4 K345 M920 EJEK 5 K345 M1165 EJEK 6 K530 M1618 Special dimensions on request Only relevant for special dimension Tzzz HT version for ECOMAX C standard available Order example EJEK 4 K345 M920 AGK HT A S ...

Page 28: ...nstallation position horizontal vertical 3 9 Installation on the burner right hand side left hand side F5 to F15 R5 to R15 Eductor angle in pointing towards furnace pointing away from furnace AGK With flue gas valve HT High temperature version A B Construction stage S Standard dimension If none this letter is omitted Only required for special dimension Tzzz HT version for ECOMAX C M K M K T M ...

Page 29: ...nector FLUP 32 50 65 100 D F Kxxx Installation height Myyy Tzzz H V 0 3 9 C A HT B S FLUP 0 M230 FLUP 1 2 M331 FLUP 3 M353 FLUP 4 5 M399 Special dimensions on request Only relevant for special dimensions Kxxx and or Tzzz standard available Order example FLUP 3 65D M353 0 S ...

Page 30: ... Myyy Installation height M in mm Tzzz Distance T in mm H V Burner installation position horizontal vertical 0 3 9 Installation on the burner top right hand side left hand side C A Measuring port with sealing clip Threaded pressure tap with cap HT High temperature version A B Construction stage S Standard dimension If none this letter is omitted Only required for special dimension Tzzz DN K M M DN...

Page 31: ...urnace temperatures up to the max appli cation temperature if it is ensured that the burner head cannot overheat e g due to burners positioned oppo site the ECOMAX or non representative temperature measurements see also page 37 Furnace tempera ture measurement Selection of the burner size is dependent on the net heat output From this the required burner capacity is calculated using the firing effi...

Page 32: ...20 mm A G P1 S1 FGT Set Burner FGT OD A in mm ECOMAX 0C 142 ECOMAX 1C 180 ECOMAX 2C 200 ECOMAX 3C 236 ECOMAX 4C 300 ECOMAX 5C 336 Force must not be applied to the flue gas guide tube by the furnace lining When installing the FGT the tube must be wrapped in a ceramic fibre blanket so as to ensure that no hot fur nace atmosphere may reach the furnace wall or furnace extension The installation openin...

Page 33: ...e control system With 80 to 90 flue gas extraction at max furnace temperature a positive furnace pressure can generally be maintained even at low furnace temperatures In the case of heavily leaking furnaces flue gas extraction must be reduced where necessary to avoid pulling in cold air due to negative pressure in the furnace cham ber pFG patm pFG 0 pFG The motive air is set at the eductor by meas...

Page 34: ...m The diameter of the flue gas pipe on the furnace should be twice the educ tor diameter P If the diameter is too small even with the EJEK AGK with flue gas valve there is the danger of hot flue gases creeping through the burner when it is switched off The branch lines from the furnace flue gas manifold to the individual burners should be designed such that condensate cannot seep upstream into the...

Page 35: ... 10 If the burner is installed at an angle of more than 10 from the vertical or horizontal a special version of flue gas eductor EJEK is required This is available on re quest 6 5 2Tangential or angled burner installation If the burner is installed tangentially or at an angle an opening should be provided in the furnace lining to ensure unobstructed flue gas extraction The choice of furnace lining...

Page 36: ...rs including the eductor In addition it must be noted that burners facing each other can cause overheating of the recuperator heads Flame mode Burner Reaction zone RZ mm Clearance mm X Z ECOMAX 0 500 130 270 ECOMAX 1 700 155 270 ECOMAX 2 900 200 285 ECOMAX 3 1200 250 300 ECOMAX 4 1600 340 350 ECOMAX 5 1800 400 400 ECOMAX 6 2200 570 570 For menox low NOX mode a sufficiently large reaction zone RZ a...

Page 37: ... burner If measurement is not rep resentative this will involve a risk of overheating of the recuperator head 6 5 5 Heat guard During operation the burner body and eductor or flue gas connector can reach surface temperatures of over 80 C Do not insulate the burner eductor and flue gas connector to prevent material overheating We recommend that warning signs and a contact guard be fitted for exampl...

Page 38: ...sary if fur nace temperatures of 1050 C for direct heating or 1150 C for indirect heating are exceeded We also recommend using bend resistant Kanthal electrodes for ignition on ECOMAX M as of a furnace temperature of more than 1050 C These are fitted as standard on ECOMAX C We recommend the UV sensor UVS 10D1 with inte grated purge air connection Order No 84315202 for UV control For ECOMAX 0 the U...

Page 39: ...st be equipped with firmware FW 16xx or higher For burners ECOMAX K with additional cooling air connection we recommend using burner control unit BCU C with additional circuit board for signal distribu tion For ignition the ECOMAX burners require an ignition transformer with 7 5 kV high voltage and an output cur rent of 20 mA An appropriate ignition transformer is already integrated in burner cont...

Page 40: ...r flow monitoring during operation 07 N A N A 1 1 Delayed air flow monitoring 08 N A N A 1 1 Safety time during operation tSB for V1 and V2 14 1 1 1 1 Minimum burner on time tB 20 8 8 8 8 Minimum burner pause time tBP 21 4 4 4 4 Safety time on start up tSA 22 3 3 3 3 Air valve control 30 1 1 1 1 Air valve can be activated externally on start up 31 1 1 1 1 Low fire over run time tKN after a control...

Page 41: ...VAS 125 N VAS 125 L VMV 125 ECOMAX 6 VAS 240 N VAH 240 A VMV 240 VAS 240 N VAG 240 VMV 240 VAS 240 N VAS 240 L VMV 240 As of 360 kW ignition with a start rate of 33 is required pursuant to EN 746 2 and ISO 13577 2 a pneumatic ratio control system and a BVH with IC 40 must be used for this A bellows unit EKO should be provided between the burner and controls to prevent external force being ap plied...

Page 42: ...approx 3 to 5 of the com bustion air volume and must also flow while the burner is switched off Open the adjuster in the central air lance fully On the ECOMAX 1 the adjuster must be restricted to 45 or 50 If high temperature operation without flame control using ionization or a UV sensor is intended for LPG air flow monitoring using an ECO air flow detector set must be provided to prevent backflow...

Page 43: ...pressure The motive air setting for eductor EJEK is critical when designing the air supply The required pressure depends on the burner capacity the flue gas extraction via the burner and the furnace temperature Motive air pressure upstream of eductor Air supply line pressure ECOMAX 0 and 1 at a furnace temperature of 1000 C approx 100 mbar approx 115 mbar ECOMAX 2C 5C with EJEK HT A construction s...

Page 44: ... 5 to 1 0 of the air volume for rated capacity or a minimum of 1 m3 n h The purge air is connected to the gas connection flange next to the electrode or in the case of UV control to the purge air connection of the UV sensor The purge air is tapped upstream of the air control valve so that the purge air continues to flow even if the burner is switched off In order to limit the volume of purge air s...

Page 45: ...s connection for eductor installa tion on the right hand side and gas and air connections at the bottom 0 3 6 9 The FGT Set D for direct heating is installed on the burner at the factory provided that it is ordered at the same time as the burner This also applies to all add on components with the marking E such as the air flow detector set UV adapter set purge air nozzle inlet sec tion for gas and...

Page 46: ...recuperator inlet C NO x mg m 3 ref 5 O 2 NOX values in the diagram apply to natural gas 6 15 Build up of noise The sound level of a naked flame may be significantly more than 90 dB A due to the high flame velocity In the case of fitted burners the sound level of the single burner which can be measured outside the furnace is usually between 75 and 82 dB A In a furnace system the value which can be...

Page 47: ...hemical attacks Avoid sub stoichiometric burner operation A reducing atmosphere can lead to damage to the burner insula tion on the flue gas side the metallic recuperator and flue gas guide tube and the vacuum formed parts of the flue gas guide tube for ECOMAX C 6 17 Resistance of SiSiC The ceramic recuperator of the ECOMAX C consists of reaction bound silicon carbide SiSiC infiltrated with metall...

Page 48: ...le radiation output in the furnace depends on the furnace temperature and the surface of the radi ant tube as well as the material that the radiant tube and burner are made of The burner capacity also depends on how efficient the burner is The heat exchange must be determined to ensure safe design of a radiant tube heating system To this end please consult a member of the sales team 700 800 900 10...

Page 49: ...t tube being de formed must be excluded however For ECOMAX M Metallic radiant tubes are available in a variety of di mensions in either centrifugal casting or in welded form The efficiency of the burner ECOMAX M is deter mined by the inside diameter di of the radiant tubes in the vicinity of the burner The following dimensions are recommended Burner Min radiant tube inside diameter di mm Radiant t...

Page 50: ... Flue gas connector FLUP SER C SICAFLEX FLUP ECOMAX C Flue gas connector FLUP serves to discharge the flue gases into the furnace flue gas system and features an opening which is closed by a clip to connect flue gas analysis equipment Eductor EJEK SER M EJEK SICAFLEX In indirect heating systems with metal radiant tubes eductor EJEK can generate a negative pressure in the radiant tube This prevents...

Page 51: ...th flue gas monitoring kit DW and BCU 465 excessive negative pressure in the flue gas system or an excessively narrow flue gas pipe diameter on the furnace can cause problems with setting the switching point of the pressure switch Q 1 5Q 10 mm 5 1 5Q 2Q 2Q Q 10 mm 5 P 1 5P 0 mm 10 mm With flue gas monitoring kit DW without flue gas monitoring kit DW 1 5Q to 2Q FLUP dia Q EJEK dia P ECOMAX 0 DN 32 ...

Page 52: ...e is a recirculation gap D1 between burn er and flame tube e g SICAFLEX 30 mm for ECOMAX 0 3 or 50 mm for ECOMAX 4 5 The deflector gap V1 should equal 0 5 to 1 5 times the radiant tube diameter X X SICAFLEX SER D1 ECOMAX 0 3 30 mm ECOMAX 4 5 50 mm V1 0 7 max 1 5 X for SER C 0 5 max 1 5 X for SER M 7 5 1 Heat guard During operation the burner body and flue gas con nector or eductor can reach surfac...

Page 53: ...ol with UV sensor is required if a furnace temperature of 1050 C for indirect heating is ex ceeded We recommend using bend resistant Kanthal electrodes for ignition on ECOMAX M as of a furnace temperature of more than 950 C These are fitted as standard on ECOMAX C We recommend the UV sensor UVS 10D1 with inte grated purge air connection Order No 84315202 for UV control For ECOMAX 0 the UV sensor U...

Page 54: ...afety shut down in order to purge the radiant tube param eters 39 and 40 of the BCU 465 For burners ECOMAX K with additional cooling air connection we recommend using burner control unit BCU C with additional circuit board for signal distribu tion For ignition the ECOMAX burners require an ignition transformer with 7 5 kV high voltage and an output cur rent of 20 mA An appropriate ignition transfo...

Page 55: ...ging 06 1 1 Air flow monitoring during operation 07 1 1 Delayed air flow monitoring 08 1 1 Safety time during operation tSB for V1 and V2 14 1 1 Minimum burner on time tB 20 8 8 Minimum burner pause time tBP 21 4 4 Safety time on start up tSA 22 3 3 Air valve control 30 1 1 Air valve can be activated externally on start up 31 1 1 Low fire over run time tKN after a controlled shut down 36 0 0 Pre v...

Page 56: ...N VG 15 L VMV 115 VAG 115 B VG 15 L VMV 115 ECOMAX 4 VAS 120 N VAS 120 L VMV 120 VAG 120 B VAS 120 L VMV 120 ECOMAX 5 VAS 125 N VAS 125 L VMV 125 VAG 125 A VAS 125 L VMV 125 A bellows unit EKO should be provided between the burner and controls to prevent external force being ap plied to the burner 7 8 2 Gas pressure The required gas pressure depends on the burner size the gas type and the system c...

Page 57: ...ume is approx 3 to 5 of the com bustion air volume and must also flow while the burner is switched off Open the adjuster in the central air lance fully On the ECOMAX 1 the adjuster must be restricted to 45 or 50 If high temperature operation without flame control is intended for LPG air flow monitoring using an air flow detector set ECO must be provided If the flue gas route is blocked the central...

Page 58: ... pressure The required air pressure depends on the burner size the gas type and the system configuration Air supply line pressure Air pressure upstream of burner Natural gas H Natural gas L LPG Air gas ratio control approx 50 60 mbar 80 mbar 100 mbar No pneumatic air gas ratio control system approx 50 60 mbar 80 mbar 80 mbar To ensure accurate measurements of the pressure dif ferential on the inte...

Page 59: ...air volume is approx 0 5 to 1 0 of the air volume for rated capacity or a minimum of 1 Nm3 h The purge air is connected to the gas connection flange next to the electrode or in the case of UV control to the purge air connection of the UV sensor The purge air is tapped upstream of the air control valve so that the purge air continues to flow even if the burner is switched off In order to limit the ...

Page 60: ... air gas and cooling air increased furnace cooling if required Provided that there are no specifications the burners are supplied as follows ECOMAX R for indirect heating with connector posi tion 066 i e with flue gas connection at the top and gas and air connection at the bottom 0 3 6 9 Add on components with the marking E such as the air flow detector set UV adapter purge air nozzle etc are inst...

Page 61: ...recuperator from overheat ing 7 14 Build up of noise In the case of fitted burners the sound level of the sin gle burner which can be measured outside the furnace is usually between 75 and 82 dB A In a furnace system the value which can be measured depends on the capacity excess air volume flue gas extraction and flue gas temperature of the single burn ers as well as the burner arrangement and amb...

Page 62: ... inlet pipe ECO 6 R 3 E 22802900 8 2 Air flow detector set The differential pressure switch for air flow monitor ing is used for the automatic monitoring of the air flow on the burner ECOMAX in conjunction with the burner control unit BCU 465 The differential pressure switch monitors the air flow during pre purge and burner op eration If there is no air pressure the burner is switched off or is no...

Page 63: ...tion Order No Adapter set Eco 1 5 UVS 10 E 21800791 8 5 Purge air cooling air nozzles Nozzle to limit the volume of purge air in order to achieve safe ignition and monitoring of the ECOMAX burner and to avoid condensation and overheating Nozzle for electrode purge Burner Nozzle designation Order No ECOMAX 0 Nozzle electrode ECO 0 Rp 1 4 D 2 5 E 21802944 ECOMAX 1 3 Nozzle electrode ECO 1 3 Rp 1 4 D...

Page 64: ...sion for furnace temperatures from 1200 C to 1250 C Scope of delivery flue gas guide tube FGT with burner gasket mounting gasket as well as 4 threaded bolts washers and nuts for attaching it to the burner ECOMAX C Flue gas guide tube Order No FGT SET ECO 1C545 D HT 21800926 FGT SET ECO 2C545 D HT 21800928 FGT SET ECO 3C545 D HT 21800930 FGT SET ECO 4C545 D HT 21800629 FGT SET ECO 5C545 D HT 218013...

Page 65: ...K345 M1165 AGK HT A S 22801828 Special version on request Designation for ECOMAX M Order No EJEK 1 K269 M625 H AGK S 22800931 EJEK 2 K285 M540 H AGK A S 22802952 EJEK 3 K292 M620 AGK A S 22801159 EJEK 4 K345 M920 AGK A S 22801700 EJEK 5 K345 M1165 AGK A S 22801826 EJEK 6 K530 M1618 AGK A S 22801903 8 8 Flue gas connector FLUP In indirect heating systems flue gas connector FLUP discharges the flue ...

Page 66: ... is air tight Material SiSiC max application temperature 1300 C Further information can be found in the Technical Information bulletin Ceramic radiant tube SER C Order No on request 8 10 Segmented flame tube SICAFLEX For guiding hot flue gases in single ended radiant tubes Further information can be found in the Technical Information bulletin Segmented flame tube SICAFLEX Order No on request ...

Page 67: ...ilable on request in different sizes depending on the SICAFLEX sizes and different heights 8 12 Flue gas guide tube FGT SET ECO SER C To guide the flue gases if smaller burners are used than those normally intended see page 49 Radiant tubes The flue gas guide tube ensures sufficient heat exchange via the burner recuperator Material Shaped part made of vacuum formed ceramic fibres RCF Available on ...

Page 68: ...AS N VAH VMV 4 86594778 GVRS 20R05 20R05 W ECO 4 VAS N VAH VMV 5 86494779 GVRS 25R05 25R05 W ECO VAS N VAH VMV 6 86594776 GVRS 40R05 40R05 W ECO 6 VAS N VAH VMV Air 0 86594782 L 40R 25R 32R W ECO 0 EJEK VR L LEH CIM 1 86594783 L 50R 25R 32R W ECO 1 EJEK VR L LEH CIM 2 86594784 L 65R 40R 40R W ECO 2 EJEK VR L LEH LEH 3 86594785 L 65R 50R 50R W ECO 3 EJEK BVHM MB7LW6 LEH LEH 4 86594786 L 80F 50R 65R...

Page 69: ...mbinations Gas 0 3 86594195 GS 15R02 15R02 W ECO 0 3 VG N VG L VMV 4 86594654 GS 20R05 20R05 W ECO 4 VCS 1 VAS N VAS L VMV 5 86594687 GS 25R05 25R05 W ECO 5 VCS 1 VAS N VAS L VMV Air 0 1 86594689 L 25R 25R W ECO 0 1 VR N LEH 2 86594693 L 40R 40R W ECO 2 VR N LEH 3 86594694 L 50R 50R W ECO 3 VR N LEH 4 86594696 L 65R 50R W ECO 4 VR N LEH 5 86594697 L 65R 50R W ECO 5 BVHM CIM ...

Page 70: ...es in which raw materials are heated Burner Capacity kW Flame length mm ECOMAX 0 25 300 ECOMAX 1 36 300 ECOMAX 2 60 400 ECOMAX 3 100 450 ECOMAX 4 180 800 ECOMAX 5 250 800 ECOMAX 6 500 1000 Visible range for natural gas operation in the open air max connection rating and air index 1 15 The visible flame diameter is 0 3 to 0 5 times that of the burner Ø B for natural gas operation in the open air ma...

Page 71: ... 593 641 689 236 180 330 280 4 x 19 290 4 x M16 R 1 269 625 43 19 ECOMAX 2C R Rp 1 142 60 212 80 545 613 681 236 200 330 280 4 x 19 290 4 x M16 R 1 285 540 83 21 ECOMAX 3C R Rp 2 178 83 262 80 545 617 689 280 236 385 325 4 x 19 330 4 x M16 R 2 292 620 98 33 ECOMAX 4C R Rp 2 240 95 298 86 545 368 300 480 420 4 x 19 445 4 x M16 R 2 345 920 128 48 ECOMAX 5C R 1 Rp 2 273 95 298 86 545 368 336 480 420 ...

Page 72: ...60 212 80 545 595 645 695 236 156 330 280 4 x 19 290 4 x M16 R 1 285 540 83 41 ECOMAX 3M R Rp 2 178 83 262 80 545 595 645 695 280 193 385 325 4 x 19 330 4 x M16 R 2 292 620 98 53 ECOMAX 4M R Rp 2 240 95 298 86 545 595 645 695 368 254 480 420 4 x 19 445 4 x M16 R 2 345 920 128 90 ECOMAX 5M R 1 Rp 2 273 95 298 86 545 695 368 287 480 420 4 x 19 445 4 x M16 G 2 345 1165 153 91 ECOMAX 6M R 1 Rp 3 370 1...

Page 73: ...4 x M16 R 1 269 625 43 27 ECOMAX 2F R Rp 1 128 60 212 80 545 595 645 695 236 156 330 280 4 x 19 290 4 x M16 R 1 285 540 83 31 ECOMAX 3F R Rp 2 164 83 262 80 545 595 645 695 280 193 385 325 4 x 19 330 4 x M16 R 2 292 620 98 47 ECOMAX 4F R Rp 2 216 95 298 86 545 595 645 695 368 254 480 420 4 x 19 445 4 x M16 R 2 345 920 128 75 ECOMAX 5F R 1 Rp 2 224 95 298 86 545 595 645 695 368 287 480 420 4 x 19 4...

Page 74: ... R Rp 1 60 179 78 395 475 556 636 182 34 35 160 100 1000 2600 290 240 4 x 14 210 4 x M12 32 230 11 ECOMAX1C R Rp 1 60 212 80 545 593 641 689 236 37 50 200 142 1500 2600 330 280 4 x 19 290 4 x M16 50 331 19 ECOMAX2C R Rp 1 60 212 80 545 613 681 236 37 50 220 162 1500 3000 330 280 4 x 19 290 4 x M16 50 331 21 ECOMAX3C R Rp 2 83 262 80 545 617 689 280 37 50 260 202 1500 3000 385 325 4 x 19 330 4 x M1...

Page 75: ... 35 ECOMAX2M R Rp 1 142 60 212 80 545 595 645 695 236 30 147 di 2 s 330 280 4 x 19 290 4 x M16 50 331 41 ECOMAX3M R Rp 2 178 83 262 80 545 595 645 695 280 30 185 di 2 s 385 325 4 x 19 330 4 x M16 50 331 53 ECOMAX4M R Rp 2 240 95 298 86 545 595 645 695 368 50 248 di 2 s 480 420 4 x 19 445 4 x M16 65 353 90 ECOMAX5M R 1 Rp 2 273 95 298 86 545 695 368 50 280 di 2 s 480 420 4 x 19 445 4 x M16 100 399 ...

Page 76: ...COMAX 2F R Rp 1 128 60 212 80 545 595 645 695 236 30 147 di 2 s 330 280 4 x 19 290 4 x M16 50 331 41 ECOMAX 3F R Rp 2 164 83 262 80 545 595 645 695 280 30 185 di 2 s 385 325 4 x 19 330 4 x M16 50 331 53 ECOMAX 4F R Rp 2 216 95 298 86 545 595 645 695 368 50 248 di 2 s 480 420 4 x 19 445 4 x M16 65 353 90 ECOMAX 5F R 1 Rp 2 224 95 298 86 545 595 645 695 368 50 280 di 2 s 480 420 4 x 19 445 4 x M16 1...

Page 77: ...ECOMAX Edition 10 17 77 Maintenance 10 Maintenance Twice per year but if the media are highly contaminated this interval should be reduced ...

Page 78: ...nd my way around I got lost No answer Use To get to know the product To choose a product Planning To look for information My scope of functions Technical department Sales No answer Remarks Elster GmbH Postfach 2809 49018 Osnabrück Strotheweg 1 49504 Lotte Büren Germany Tel 49 541 1214 0 Fax 49 541 1214 370 hts lotte honeywell com www kromschroeder com The current addresses of our international age...

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