Honeywell Enhanced Micro TDC 3000, User Manual

Page 1: ...L 8 Node Enhanced Micro TDC 3000 User s Manual MT11 520 ...

Page 2: ......

Page 3: ...L Implementation 8 Node Micro TDC 3000 8 Node Enhanced Micro TDC 3000 User s Manual MT11 520 Release 500 CE Compliant 9 95 ...

Page 4: ...te Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice ...

Page 5: ...in conjunction with the remainder of the TDC 3000X bookset This publication supports MicroTDC 3000 system software release 500 It also contains hardware information about the ElectroMagnetic Compatibility Directive for European standards Any equipment designated as CE Compliant complies with the European Union EMC and Health and Safety Directives All equipment shipping into European Union countrie...

Page 6: ...damage may occur to equipment if proper care is not exercised WARNING Warnings tell the reader that potential personal harm or serious economic loss may happen if instructions are not followed 53893 OR Ground connection to building safety ground 53894 Ground stake for building safety ground 53895 DANGER SHOCK HAZARD Electrical Shock Hazard can be lethal 53896 DANGER HIGH VOLTAGE Electrical Shock H...

Page 7: ... Publications 2 SITE PREPARATION AND INSTALLATION 2 1 Storage Conditions 2 2 Site Requirements 2 2 1 Dimensions and Weight 2 3 Electrical Requirements 2 3 1 AC Voltage Options 2 3 2 Frequency 2 3 3 Current in Amperes at 120 Vac 2 4 Unpacking 2 5 Site Layout 2 6 Installation 2 7 Tower 1 Equipment Cabling 2 7 1 Cabling Standard 2 7 2 Cabling EMC Directive 2 7 3 Cabling EPDG I O Board Standard 2 7 4 ...

Page 8: ...er 2 Electronics Checks 3 1 3 Color Monitor Check 3 1 4 Printer Checks 3 1 5 Cartridge Drive Checks 3 2 System Checkout Wrap Up 4 IMPLEMENTATION 4 1 Implementation Overview 4 1 1 Database Configuration 4 1 2 The Implementation Process 4 2 System Startup 4 2 1 Local Control Network Configuration 4 2 2 Prebuilt Network Configuration Data 4 3 Load Gateways and Modules 4 3 1 Loading the AM 4 3 2 Loadi...

Page 9: ... 5 2 1 Loading the Application Module 5 2 2 Loading Network Interface Module and UCN Devices 5 2 3 Loading the History Module 5 3 System Operation 5 3 1 Calling Up Operating Displays 5 3 2 The Area Database 5 3 3 Keyswitch Access Levels 5 4 Monitor Operation 5 4 1 IDEK Model MF 5221 5 4 2 IDEK Model MF 8221 5 4 3 HITACHI Model HM 4821 D 6 SERVICE 6 1 Overview 6 2 Field Adjustments 6 2 1 LCN Node A...

Page 10: ...Enhanced Micro TDC 3000 User s Manual iv 9 95 ...

Page 11: ...red as a base system the old version B models are equivalent to a version A model plus an optional US node All nodes are equipped with K2LCN processors The base models will include an Advanced Process Manager APM as standard equipment The minimum AM processor memory is 4 MW the base system models are offered with AM nodes in two memory sizes either 4 MW or 8 MW The US included with the base system...

Page 12: ...Enhanced Micro TDC 3000 User s Manual 1 2 9 95 1 52565 Monitor US Printer Micro Towers Table Not Included APM Figure 1 1 Enhanced Micro TDC 3000 Control System ...

Page 13: ...of holding four TDC 3000 Nodes Although the Advanced Process Manager APM is part of the Enhanced Micro TDC 3000 Control System it is not described in this manual See subsection 1 5 for a list of publications that discuss the Advanced Process Manager and the Universal Control Network UCN Figure 1 2 is a representation of some of the nodes used to construct a sample Enhanced Micro TDC 3000 Control S...

Page 14: ...cess controller generally to a Advanced Process Manager 4 HM HISTORY MODULE Provides mass storage of software system data and customer user data 1 1 2 Options to the System Monitors touchscreens or trackballs and printers are options to all the Universal Stations in all versions of systems A touchscreen or trackball allows you to point to areas on the graphic display and select operations to be pe...

Page 15: ...OUR AVG PRIOR DISP ASSOC DISP DISP BACK DISP FWD PAGE BACK PAGE FWD PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 PF12 PF14 PF15 PF16 PF17 LOAD CAPS LOCK SHFTLOCK INS CHAR F1 1 F2 2 F3 3 F4 4 F5 5 F6 6 F7 F8 8 F8 9 F10 O F11 F12 ERASE DEL Q F1 W E R T Y U I O P CAPS LOCK ESC A S D F G H J K L RETURN SHIFT LOCK Z X C V B N M SHIFT SHIFT CTL DEL CHAR DEL LINE PAGE BACK INS CHAR INS LINE PAGE FW...

Page 16: ...m is in operation This way the keyboard may be removed when an engineer wishes to deny operator access to special engineering functions or the engineer may carry his keyboard to any operating system To connect this keyboard insert the plug on its cable into the small connector located on the side of the operator s keyboard Note that the plug will only fit one way An engineer s keyboard is optional...

Page 17: ... cleaning of consoles cabinets and peripheral devices where necessary Caution Do not attempt to clean the printed wiring boards themselves 7 Establish a no smoking rule in the operating area Smoke and other fine dust particles can damage cartridge disks and drives 8 When swapping or handling printed circuit cards use a static control device such as a wrist strap see Circuit Card Handling subsectio...

Page 18: ...ee antistatic type dust cloth to remove dust Do not sweep around areas containing cartridge disks or drives Use a vacuum cleaner on carpets preferably one connected to an external system Do not allow liquids to be placed on the Enhanced Micro TDC 3000 keyboards and equipment Liquid spills will damage electronic components 9 Clean the cartridge disk drive as outlined in the Universal Station Servic...

Page 19: ...aterial you must stand on a grounded floor mat while wearing a grounded shoe strap or you must wear a grounded wrist strap while handling cards Note take special care to always keep the cards away from such material because static charges cannot be drained off except by discharge Do not carry unprotected cards across carpeting unless it is grounded conductive carpet such as conventional fiber with...

Page 20: ...nments Avoid handling the front edge of the cartridge since oils can be transferred from the hands to the cartridge disk 1 4 1 Cartridge Loading and Removal 1 Drive power must be on before the cartridge can be inserted If power to the drive is off the latch pin in the drive will prevent cartridge insertion 2 The cartridge is inserted into the drive shutter first The cartridge edge containing the s...

Page 21: ...t the problem the media may require reformatting or the drive may require service see Figure 1 4 4 To remove the cartridge push the stop button The green LED then begins to blink as the motor spins down When the motor has stopped the green LED turns off and the latch pin disengages The cartridge can now be removed see Figure 1 4 52400 Write Protect Position Unprotected Position Insert Cartridge He...

Page 22: ...er products operating in their own environment Eventually the Enhanced Micro TDC 3000 hardware will display a product certification label to indicate the hardware is in compliance This label is placed inside at the bottom front of the tower As shown in Figure 1 5 a CE logo on the product label indicates the product is in compliance with the European EMC directive along with other descriptive infor...

Page 23: ...LCN Service 1 Process Operations Manual Operation Process Operations Universal Control Network Planning System Site Planning 1 Universal Control Network Installation Installation Universal Control Network Universal Control Network Guidelines Installation Universal Control Network Universal Control Network Specification and Technical Data System Summary 2 PM and APM Planning System Site Planning 1 ...

Page 24: ...troller Gateway Control Functions ImplementationE PLC Gateway Enhanced Programmable Logic Controller Gateway Parameter Reference Dictionary Implementation EPLC Gateway Enhanced Programmable Logic Controller Gateway Forms Implementation EPLC Gateway MTX MTLU11 Upgrade Kit Installation Instructions Not Applicable MTX MTLU12 Upgrade Kit Installation Instructions Not Applicable MTX MTLU13 Upgrade Kit ...

Page 25: ... storage shipping requirements are for one year duration only provided the equipment is properly packaged and contains an adequate amount of desiccant moisture removing agent 2 2 SITE REQUIREMENTS The Enhanced Micro TDC 3000 Control System is designed for a Class C office environment It must be operated in a temperature environment of 0 45 C 32 113 F While operating components of this system are n...

Page 26: ...eight 45 kg 99 2 lb Weight 200kg 440 lb Printer ASPI 41 Color Monitor 20 Height 17 cm 6 7 Height 44 9 cm 17 7 Width 62 cm 24 4 Width 49 8 cm 19 6 Depth 31 cm 12 2 Depth 53 4 cm 21 0 Weight 14 kg 30 8 lb Weight 29 kg 63 9 lb IDEK Color Monitor 21 HITACHI Color Monitor 21 Height 47 1 cm 18 5 Height 47 cm 19 7 Width 49 2 cm 19 4 Width 50 cm 18 5 Depth 53 6 cm 21 1 Depth 51 cm 20 1 Weight 33 kg 72 7 l...

Page 27: ... typical 0 8 1 5 4 1 83 283 ASPI 41 Printer typical 1 1 1 75 9 1 210 716 For Advanced Process Manager power consumption consult Process Manager Advanced Process Manager Planning part of the System Site Planning 1 binder 2 4 UNPACKING When the equipment arrives at the system site open each shipping box remove the protective wrapping and carefully inspect each piece for any physical damage If damage...

Page 28: ...ual Access Cabinet 80 cm 31 5 All Four Sides 61 cm 24 30 5 cm 12 53 4 cm 21 Figure 2 1 Enhanced Micro TDC 3000 System Layout Top View The dual access Advanced Process Manager cabinet is included with the Enhanced Micro TDC 3000 System and is shown for reference in Figure 2 1 Complete planning and installation instructions for the Advanced Process Manager are given in the Process Manager Advanced P...

Page 29: ...1 Printer Color Monitor Engineer s Keyboard Operator s Keyboard Tower 1 Tower 2 25 4 cm 10 45 5 cm 17 9 Status Indicators Cartridge Drive 2 Power Switches Table Not Included Figure 2 2 Enhanced Micro TDC 3000 System Front View 1 First identify the electronics cabinets These cabinets towers are shown in Figure 2 2 and in Figure 2 1 with shaded lines The towers look nearly identical with a transluce...

Page 30: ...he following subsections where applicable may contain information on the EMC Directive that affects the hardware When applicable the EMC hardware information will usually follow the hardware that is not in compliance with the directive NOTE No instructions are given in this section for peripheral equipment that has been factory mounted within a tower such as Cartridge Drives or the History Module ...

Page 31: ...bles from these card connectors to the transition panels shown in Figure 2 5 will have been installed at the factory 53283 7 8 9 10 6 5 4 3 2 1 Printer CRT Unused TP485 EPDGP I O TP485 KBD NIM MODEM Cartridge Drives UCN A UCN B Figure 2 3 Multinode Module Rear View 2 Note there are two TP485 cards in slots 1 and 9 The TP485 in slot 9 of each tower provides the TPLCN interface The TP485 in slot 1 i...

Page 32: ...n it that will be used to secure cables you will install Both towers have the same locations for specific connector clamp brackets but the bracket types in certain locations may differ depending on the options installed 53285 Optional PLCG Relay Panel Printer TPLCN Blank UCN Taps Ground Option Options PLCG CG NG UCN A B Cables Option Keyboard CRT CRT Optional Second US In Tower Touchscreen Option ...

Page 33: ...lates attached to the free edge of the board The face plates are secured to the sheet metal module with screws The cards seen in Figure 2 6 are a typical example for Tower 1 Note some chassis slots are not used and have filler face plates covering the board slot The cables from these board face plates to the transition panels will have been installed at the factory 53655 7 8 9 10 6 5 4 3 2 1 TP485...

Page 34: ...tions installed 53899 Optional PLCG Relay Panel UCN Taps Ground Option Options PLCG CG NG Touchscreen Option or Trackball Option Figure 2 7 Transition Panel Connections for EMC Directive Rear View 4 Note the Optional EPLCG Relay Panel in Figure 2 5 above It can be mounted above the transition panel as shown in the tower containing an optional EPLCG see Section 2 8 5 Figure 2 8 and Figure 2 9 shows...

Page 35: ...Enhanced Micro TDC 3000 User s Manual 2 11 9 95 2 7 2 53386 BUS A BUS B Figure 2 8 TP 485 3 I O Face Plate 53360 BAR CODE ASSY NO 51304766 300 REV D J2 J1 TP485 Figure 2 9 TP 485 3 I O Board ...

Page 36: ...NC INV DIRECT INVERT Jumper Vertical Sync Signal Figure 2 10 CRT Background Shade Pinning and Sync on the EPDGP I O EPDGP I O boards can be pinned for default background shading J9 and J10 and vertical sync J11 for the monitor as shown in Figure 2 10 51091 51304584 300 EPDGP I O J5 J4 J2 J7 J6 J1 TS1 J11 J8 Mouse Adapter Cable 51304033 045 Engineer Keyboard SCSI Trackball Mouse Connector CRT Adapt...

Page 37: ...7 53369 VIDEO SCSI CURSOR PRINTER KEYBD Figure 2 12 EPDGC I O Face Plate The background color of the monitor can be selected as one of four colors as shown in Figure 2 13 The pinning shown is for the default background color Pin the board for desired background color The pinned background color selection is only in force until the station is loaded with software The sync pulse requirements of the ...

Page 38: ...ws 2 on the connector Finally attach the power cord to the monitor and plug it in 2 7 8 Engineer s Keyboard Cabling Insert the plug on the cable from the engineer s keyboard into the small connector located on the right of the operator keyboard Note the plug will only fit one way 2 7 9 TPLCN Cabling The two 2 TPLCN cables 51304505 100 have similar connectors on each end The standard cable length i...

Page 39: ...rain relief clamps on the upper transition panel 2 7 11 Trackball Cabling The cable from the optional trackball is to be connected to the lower transition panel at the left location marked Trackball in Figure 2 5 Use a small screwdriver to tighten the screws 2 on the connector In accordance with the user s preference place the trackball either to the right or left side of the keyboard 2 7 12 Proce...

Page 40: ...m the rear of the panel bracket to the NIM MODEM card to allow you to confirm the connections 2 Route the UCN drop cables from the panel out of the cabinet without making sharp bends or kinks in the cables 3 Connect a ground wire from the two UCN taps serving this NIM to the screw marked UCN GND in Figure 2 5 4 The NIM MODEM card has been factory pinned to UCN address 1 You will verify this addres...

Page 41: ...g Standard Table 2 2 Micro TDC 3000 Cabling Standard Trackball Ref Part Number Application Notes 1 51192126 200 Video Cable 2 51308099 100 Mouse Trackball Interface Cable 3 Not Applicable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 51305070 200 Cable SCSI 7 513...

Page 42: ...bling Touchscreen Table 2 3 Micro TDC 3000 Cabling Touchscreen Ref Part Number Application Notes 1 51192126 200 Video Cable 2 51308097 100 Touchscreen Interface Cable 3 51308114 100 Touchscreen Interface Cable 4 51308103 003 Printer Cable 3 meters 9 8 ft 51308103 008 Printer Cable 8 meters 26 3 ft 51308103 015 Printer Cable 15 meters 49 2 ft 5 51192054 101 Cable SCSI Shielded 50 position 6 5130507...

Page 43: ...on in case of equipment failure NOTE It is not necessary to connect process cabling to the Enhanced Micro TDC 3000 Control System before you turn power on and make the preliminary checks described in Section 3 Skip this section and go on to subsection 2 8 3 if the process connections are not yet available 1 Remove the rear center section cover of tower 2 and connect the pair of UCN drop cables for...

Page 44: ...nector The tab number xxx in the cable drawing number refers to its length in meters The maximum cable length is 305 meters 1000 feet I O CLI RS 449 80360230 001 JB JA Figure 2 16 CLI I O Board 2 If the host computer is running in a redundant mode an additional cable must be connected from the computer to JB of the CLI I O board see Figure 2 16 Use a small screwdriver to tighten the screws 2 on th...

Page 45: ...istics of the Computer Gateway I O board designed to follow the EMC Directive The board design remains the same as the old version A bulkhead face plate is added to the PWA and supports the two D type connectors The cables are changed to braid over foil shield with 360 degree metalized plastic back shells 53371 JB RS 449 JA Figure 2 17 CLI A Face Plate 53404 ASSY NO 80360230 001 REV G JB JA BAR CO...

Page 46: ...hat the pinning header is plugged into the OTHERS socket near the top right side of the PLCG relay panel refer to Figure 2 19 2 Connect the PLCG RS232 cable 51304514 100 to either PORT 1 or PORT 2 on the PLCG relay panel see Figure 2 19 Use a small screwdriver to tighten the screws 2 on the connector PORT 1 PORT 2 PLCG RELAY PANEL 51304421 100 OTHERS J2A J2B REDUNDANT A B PORT CONNECTIONS Figure 2...

Page 47: ...DC 3000 to function with the coax interface but must be relocated to appropriate slots Additional USs will each require an additional Enhanced Micro TDC 3000 tower with multinode module and power supply The remaining slots can no longer be used and blocking panels are included with the upgrade kits LCN coax connections from the console to the LCN cabinet and the cabinet to the LCN system must then...

Page 48: ...tepped on or damaged in any way 3 Gather packing material boxes and pallets and remove them from the operations room Temporarily store the shipping boxes in the event something must be returned to the factory 4 Clean and tidy the operations room to keep operating media cartridge disks from being unduly exposed to dust and foreign material 5 Check each cartridge slot of the cartridge drives If ther...

Page 49: ...ling it out and down Be careful not to damage the cartridge drives when removing the panels NOTE The front panels of the towers may be removed or replaced while power is on because there are no lethal voltages exposed Of course observe caution with metallic objects because the equipment may still be damaged if low voltages are shorted 2 You now have access to the front of the Multinode Module in t...

Page 50: ... 53287 7 8 9 10 6 5 4 3 2 1 Power Fan Alarm LED LO NOM HI Reset Error D C B Power OK ON A Fan Assembly Nodes Yellow or Green LEDs Alphanumeric Red LEDs Switch Jumper Supply Green LEDs Status Displays Figure 3 1 Typical 4 Node Tower Electronics Front View ...

Page 51: ... at the top of the cabinet Be sure the sides of the cover are on the outside of the cabinet Now swing the bottom of the cover into place pressing firmly on the bottom until the cover is secured by both spring loaded catches 3 1 2 Tower 2 Electronics Checks Tower 2 is similar to tower 1 but it has a 512 MB hard disk drive where the cartridge drives are located in tower 1 but the hard disk drive is ...

Page 52: ...est any time a new ribbon or print head has been installed on the printer Inspect the self test printout carefully to insure high quality print copy from your printer Run the user diagnostic test whenever you suspect a malfunction in the printer electronics Table 3 1 shows the states of the printer display while in normal operation and when the tests are run If these tests do not run satisfactoril...

Page 53: ...line waiting Press ON LINE button here LINE On line ready to print USER DIAGNOSTIC TEST Hold button while you turn power on ASPI Display when turned on BBBB Start of test B signifies a box is being displayed BBB Test cycles through four states BB B T D1 Sequences from test 1 through test G T D T DG A 41 Display is flashing Printer identifies itself T DH Test H LINE Configuration is printed see Fig...

Page 54: ...cs T Ds are performed After T DG is displayed the printer flashes A 41 indicating it is an ASPI 41 printer It then completes the T D tests with T DH goes on LINE and prints its User Test configuration which looks something like Figure 3 2 4 The test finishes with test T DI then displays END for about 5 seconds The display then cycles to ASPI then LINE and is ready to print 5 If you wish to continu...

Page 55: ...ll flash periodically when software writes or reads the disk in the future but the period of the flash will be very brief CAUTION DON T attempt to remove the cartridge from the drive while the green LED is ON or BLINKING Also DON T attempt to move the protect switch on the cartridge while the cartridge is installed in the drive Serious damage may result to the cartridge or the drive if these cauti...

Page 56: ...Enhanced Micro TDC 3000 User s Manual 3 8 9 95 ...

Page 57: ...tem for example node numbers and node pair numbers but most of which you can change to suit your application 4 1 1 Database Configuration The following example Enhanced Micro TDC 3000 system databases are described in this section Network Configuration Network Configuration File NCF UCN APM Box Points and Data Points Parameter values for UCN and APM Box Point parameter values which must be built a...

Page 58: ...Stations and two NIMs are included in the standard configuration but if only one of these pairs is actually present the other will show a status of OFF Parameters in the prebuilt Local Control Network configuration files NCF are shown in subsection 4 2 2 Parameters in the prebuilt data points and configurable buttons are shown in appendices to this publication Parameters in the prebuilt Area Datab...

Page 59: ...ded to take you step by step through a first time startup of a system that has no database The procedures include the building loading and installing all data needed to attain a minimum operating system on which you can build the remainder of your system and process related data NOTE When the System Startup Guide is used to configure a system Performing certain procedures will overwrite standard s...

Page 60: ...FT key until the indicator comes on key in N then press ENTER Several messages appear ending with OPR UNP 4 On the Operator s Keyboard key in UNP and press ENTER 5 Wait a few minutes for the System Status display to appear Press CTRL HELP on the Engineering Keyboard to go to the Engineering Main Menu 6 The Engineering Main Menu should be on the screen On the Engineering Keyboard press PF1 Enter th...

Page 61: ...wse through the items on the left column of the Engineering Menu if you like by selecting the targets one at a time Some of the configuration displays have several pages Use the PAGE FWD and PAGE BACK keys to see all pages Return to the Engineering Menu by pressing CTL HELP after looking over each item Refer to the subsection 4 2 2 for a listing of the prebuilt NCF file Optional EPLCG or CG If the...

Page 62: ...nals 401 ESY On proc analysis maint support PICS Schematics CL CL Programs TEST User files CDSG Custom Data Segments Key an area number un unit number hn UCN number Note 1 The numbers in parenthesis indicate the maximum number of each type of directory per system Each volume can have no more than 63 directories of any type Note 2 The total number of Aun directories cannot exceed 100 Note 3 The HM ...

Page 63: ...tion 1 MICRO TDC 3000 LCN Nodes US 1 US 2 NIM 3 Primary NIM 4 Secondary AM 5 HM 6 CG 7 US 8 Universal Stations Node Consloe Station Default Area Cartridge Drives Printer Number Default Access Level Oper Kbd Touch Screen Engr Kbd 1 1 1 AREA01 1 2 1 OPER YES YES YES Node Consloe Station Default Area Cartridge Drives Printer Number Default Access Level Oper Kbd Touch Screen Engr Kbd 2 1 2 AREA01 NONE...

Page 64: ...ource Clocks located in nodes 5 6 User Average Period 10 minutes Shift Data Shifts per week Monthly period type Report starts hour day of week Shift starts Each shift length 21 CALENDAR 0 MON 1 MON 8 hours Console Data NCF Source Fast raise lower rate Printer page length Printer page width Trend pen delay CL message Confirmation after acknowledgement Printed trend format Real Time Journal size Rea...

Page 65: ...STEADY AlarmManagementConfiguration Red Color Alarm Priority Priority Indicators On Alarm Displays Three Color Alarm Priority Emergency High Low Low Priority Alarms in Alarm Summary Initial Alarm Summary Sort State Audible Alarm Annunciator Suppression Rime out seconds Alarm Summary Freeze Time Out Sec Area Based Process Alarm Ack EMERGENCY CHARACTERS RED YELLOW MAGENTA NO PRIORITY 0 0 NO Alarm Co...

Page 66: ...way Node Command Restore of Process Network Devices Commaand Load of Process Network Devices Command Checkpt of Proccess Network Devices OPER OPER SUPER OPER OPER SUPER ENGR SUPER OPER SUPER SUPER ENGR OPER OPER SUPER OPER SUPER OPER OPER ENGR OPER SUPER SUPER ENGR ENGR OPER OPER OPER OPER Miscellaneous Commands Access Sequence Command Load Program Sequence Command Save Program Box Variable Change...

Page 67: ... for This HM PROGRAM IMAGE AREA CHECKPOINT CONTINUOUS HISTORY JOURNALS CL STORAGE USER FILE STORAGE Program Image Volume Configuration Personalities Selected Dump Volume Size KB CM II HG II AM II USOPR II USUNPII NIM II NG II CM IV HG IV AM IV USOPR IV USUNP IV NIM IV NG IV 18000 Area DataVolume Configuration Area Name Volume Size KB Number Files AREA 01 5000 500 Physical Node for Checkpoint Confi...

Page 68: ...SNAPSHOTS USER AVG 168 336 NO Process Unit Journal Configuration Unit IDs Process Alarms Process Changes Operator Messages 1 10 6000 6000 1000 CL Storage Volume Configuration Hiway Network UCN Number of Files Volume Size kb 1 99 20000 User File Storage Configuration Volume ID PICS Volume ID CL Volume ID TEST 5000 Files 200000 kb 5000 Files 150000 kb 5000 Files 150000 kb ...

Page 69: ...is loaded If you do not want to load that point you may choose ALTERNATE SOURCE for the Data Source and read the null checkpoint from cartridge C8 The prebuilt points are described in Appendix A of this manual 4 3 2 Loading the NIM 1 On the Operator s Keyboard press the SYSTEM STATUS key On the System Status display select the NIM Node Object Box then select the NODE STATUS target 2 On the Process...

Page 70: ... and has a status of OK Power must be on at the APM cabinet If you are not using a standard APM cabinet as described in Chart 4 1 refer to Task 32 in the System Startup Guide for the procedures to build new IDFs and load the APM If there were minor changes or additions to the standard dual access APM cabinet you may wish to reconstitute the appropriate entities change them and load them Refer to t...

Page 71: ...ion Data The following entity defines the primary Advanced Process Manager Module as node 03 on process network 01 the UCN This checkpoint information was loaded as the Data Source for the APM A redundant APM is configured as node 04 but otherwise contains default values Parameter Description Value Primary APM Name Entity name NM01N03 NTWKNUM Network number 01 NODENUM Node number 03 NODETYP Node t...

Page 72: ...10 None 6 1 11 None 7 1 12 None 8 1 13 None 9 1 14 None 10 1 15 None 11 2 1 None 12 2 2 None 13 2 3 None 14 2 4 None 15 2 5 None 16 2 6 None 17 2 7 None 18 2 8 None 19 2 9 None 20 2 10 None 21 2 11 None 22 2 12 None 23 2 13 None 24 2 14 None 25 2 15 None 26 3 1 None 27 3 2 None 28 3 3 None 29 3 4 None 30 3 5 None 31 3 6 None 32 3 7 None 33 3 8 None 34 3 9 None 35 3 10 None 36 3 11 None 37 3 12 Non...

Page 73: ...1 9 DO 5 1 10 None 6 2 1 None 7 2 2 None 8 2 3 None 9 2 4 None 10 2 5 None 11 2 6 None 12 2 7 None 13 2 8 None 14 2 9 None 15 2 10 None 16 2 11 None 17 2 12 None 18 2 13 None 19 2 14 None 20 2 15 None 21 3 1 None 22 3 2 None 23 3 3 None 24 3 4 None 25 3 5 None 26 3 6 None 27 3 7 None 28 3 8 None 29 3 9 None 30 3 10 None 31 3 11 None 32 3 12 None 33 3 13 None 34 3 14 None 35 3 15 None 36 4 1 None 3...

Page 74: ...itional points If you chose to use the null checkpoints on cartridge C8 no points were loaded The prebuilt AM and APM points with all their parameters are listed in Appendix A to this manual If you loaded the standard points and do not wish to make any changes or additions skip to the next section You can use these prebuilt points as the basis for building other points or you can define your data ...

Page 75: ... not want to build or change any of the custom functions you can skip to subsection 4 7 2 on Area Database Configuration 4 7 1 Build Pictures The Picture Editor is used to build process schematics help displays and other custom pictures used in day to day operation and for special purposes Two prebuilt pictures are included in the user volume PICS They are discussed later If you do not want to bui...

Page 76: ...m displays schematics and to accomplish actions specified by most of the TDC 3000X actors Note that the configured button actions execute when the Operating Personality is running A fairly extensive prebuilt button configuration file has been shipped with the system It is file BUTTON01 on the D01 volume Appendix B to this manual describes the preconfigured buttons If you do not want to make any ch...

Page 77: ...ration consists of Using the Text Editor to create and prepare a CL source file Using the Command Processor to activate the CL compiler which converts the source file to a listing file and an executable object file For CL AM using the Command Processor to activate the CL linker which links and loads the object file into the AM For CL APM using the Advanced Process Module point s detailed display t...

Page 78: ...one or a few Area Database functions probably the easiest way is to select that function on the Area Database Menu type in the configuration you want then press F12 hold down CTL and press the key Note that if you get the message Must Select An Area perform steps 1 through 5 in 4 8 1 If you want to rebuild the Area Database Task 29 in the System Startup Guide in the Implementation Startup Reconfig...

Page 79: ...In the trend set NO all 7 points Default trend timebase 20 MINUTES Associated Display Definition Screen 0 Type DETAIL Point ID APM_SEQ Help Display Definition Screen 0 Type PMSTAT Process NTWK No 1 Box Node 3 Unit Trend Display Configuration Trend display number 1 Trend title MICRO TDC 3000 Trend timebase 2 HOURS Axis set definition not configured Related Help Displays Null System Status Associate...

Page 80: ...T Invoc type DEMAND Ptr ID 1 Time Span 72 No 2 Journal Name SYSTEM2 Journal Title MICRO TDC3000 SYS ERRORS Journal type SYSERR Invoc type DEMAND Ptr ID 1 Time Span 72 No 3 Journal Name SYSTEM3 Journal Title MICRO TDC3000 SYS MAINTS Journal type SYSMAINT Invoc type DEMAND Ptr ID 1 Time Span 72 Real Time Journal Assignment Configuration Journal type Process Alarms Initially active YES Oper Process C...

Page 81: ...ating personality These should all be available at this point If there are two or more Universal Stations go to subsection 5 1 1 3 How to Load a US from Another Operating US You may want to stay the Engineering mode in one and load the Operator s Personality in the other If the memory size for US s is 6Mb or larger then you may want to load the Universal Personality in one or all stations The Univ...

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Page 83: ...d Micro TDC 3000 system are provided in Section 4 The Operator Personality is used by process operators and supervisors for day to day operation of the system and management of the process It is also used by process engineers to verify operations and control strategies and to see the results of implementation activities that were accomplished in the Universal Personality Detailed operating instruc...

Page 84: ...NETWORK INTERFACE MODULE BUILDER COMMANDS The Engineering Main Menui s shown above This display is available when the Universal Personality is loaded on a station 54122 DD MM YY 14 54 36 2 CONSOLE STATUS AND ASSIGNMENT SELECT FUNCTION CONSOLE 1 CONSOLE 1 LOCAL STA ADB 14 28Oct 16 34 Ø7 160 STN NODE TYPE 1 2 1 2 UNVL UNVL STATUS OK OK PERIPHS PRTRS DRIVES PENS ACCESS MAINT OK OK 1 2 ENGR OPR AREA B...

Page 85: ...n refer to Table 6 1 Wait about five minutes before attempting to start up the US NOTE Startup is the only situation where an HM should be forced to autoboot by turning power off and then back on After a US is running you can use the HM Status display with the ENABLE LD DMP status set to ENABLE to twice SHUT DOWN the HM for instructions refer to the Process Operations Manual This forces the HM to ...

Page 86: ...urce of the NCF After a few minutes the message AR01 N 1 2 3 4 X should appear 8 Key in 2 then press ENTER This specifies drive 2 as the source of the Area Database After a few minutes the message ABST N 1 2 3 4 X should appear 9 Key in 2 then press ENTER This specifies drive 2 as the source of the abstracts After a few minutes the message BUTT N 1 2 3 4 X should appear 10 Key in 2 then press ENTE...

Page 87: ...nd data source 6 Wait for the Console Status display Operator or Universal Personality or the Engineering Personality Main Menu Engineering Personality to appear If the Console Status display is on screen go to subsection 5 1 1 5 Setting the Time and Date If the menu does not appear within 5 minutes something went wrong Here are some suggestions for recovery Try the procedure again Refer to the Pr...

Page 88: ... Display either by pressing the PRIOR DISP key or the SYST STATUS key One by one select the other module and gateways targets on the System Status display and check each implemented module for a status of OK OK indicates the Operating Personality is running in the module An unimplemented module has a status of OFF An implemented but unloaded module usually has a status of PWR ON If any implemented...

Page 89: ...you will select the default source NET HM Then select EXECUTE COMMAND 4 Wait from a few seconds to a few minutes for the status for the NIM you selected in step 1 to go to OK UCN CONTROL STATE BASIC UCN AUTO CHECKPNT INHIBIT NIM AUTO CHECKPNT DISABLE 53290 UCN 10 STATUS UCN CABLE STATUS OK MAKE SELECTION 24 Feb 15 50 06 1 LOAD SAVE RESTORE PROGRAM LOAD CONTROL STATES RESTORE DATA AUTO CHECKPT UCN ...

Page 90: ...ot had a failure from which it cannot recover For example if the ac power supply to the HM is interrupted and then returns the HM normally autoboots and returns to normal operation showing a status of OK on the History Modules Status display If for some reason you do not want the HM to autoboot on the History Modules Status display select 6 the HM node number select ENABLE LD DUMP and select DISAB...

Page 91: ... message Enter Group No _______ Key in a Group number For example 1 then press ENTER Groups 1 2 and 401 are available on standard systems and you can build other groups 5 3 1 3 Other Displays Detailed descriptions of Operator Personality operations and all standard displays are provided in the Process Operations Manual in the Process Operations binder This binder is shipped with a plastic envelope...

Page 92: ...IN PROGRESS appears and after several seconds the Console Status display reappears 5 3 3 Keyswitch Access Levels All functions that can change data within the Enhanced Micro TDC 3000 System are assigned by Network Configuration or by the system to one of these keyswitch access levels Operator Supervisor Engineer Universal Stations on other TDC 3000X Systems have a 3 position keyswitch The ability ...

Page 93: ...must use capital letters If you are in the Universal Personality and want to go from operator keylock level to engineer keylock level press PF1 on the Engineer s Keyboard SUPV or SUPV and ENGR targets appear Select the desired access level The THIS STATION IS line changes to indicate the new keyswitch level The prebuilt passwords in systems shipped from the factory are TDC3000 SUPV and TDC3000 ENG...

Page 94: ...e Select the SUPV box The command is Select Variant Move the cursor just above the SUPV box and press the Select key Move the cursor just below the SUPV box and again press the Select key When you press ENTER the SUPV box should turn white and blink Key in the command Modify Variant When the Variant screen Form appears locate the words in quotation marks These are the passwords TDC3000 SUPV is the...

Page 95: ...e with the newer monitor The older monitor has 2 buttonholes one on each side The touchscreen controller electronics and cable for the new monitor is identical to the older monitor and can be easily transferred Table 5 1 shows the touchscreen hardware used with each monitor The only difference between the two IDEK monitors is the larger Bezel for the newer IDEK Model 8821 The Hitachi uses the same...

Page 96: ... of the IDEK 21 inch Multiscan Color Monitor older monitor Model MF 5221 The numbered description of each analog rotary type screen control knobs are referenced to the identification number shown in Figure 5 1 11040 1 RRC PCC V SIZE V POSI H SIZE H POSI OTHER MAC II VGA 2 3 5 7 9 4 6 8 10 11 Degauss Power Figure 5 1 Location and Function of Controls 1 BRIGHT brightness control Turn this control to...

Page 97: ... the CRT which is generated when swiveling the unit 4 PCC Pincushion Correction Circuit control Turn this control to correct both right and left side distortion of the display Barrell Pincushion 5 V SIZE vertical size control Turn this control to adjust the vertical size of the display Enlarge Lessen 6 V POSI vertical position control Turn this control to adjust the center of the display verticall...

Page 98: ...d MACII Select MACII when using an Apple Macintosh II with the standard Apple Video card or PGC graphics card OTHER Select OTHER when using any other graphics card or generator than the above with a horizontal frequency between 30 and 80 kHz 10 DEGAUSS button Press this button to degauss CRT 11 POWER switch and indicator To turn on the power of the unit press this switch The indicator will light u...

Page 99: ...Selection 12 14 16 Figure 5 2 Location of Controls 12 AC INPUT VOLTAGE selector Set to the local power line voltage 115 V or 220 V 13 AC INPUT connector Connect to the AC outlet with the supplied AC power cord 14 BNC INPUT VOLTAGE selector Select the appropriate BNC video input voltage for your computer 0 7 V or 1 0 V 1 0 V 0 7 V BNC INPUT VOLTAGE selector ...

Page 100: ... HV sync GND unused Separate sync Red Green Blue H sync V sync 16 TERMINATION switches Select the appropriate line impedance 75Ω or infinity for video and 1 KΩ or 4 7 KΩ for sync If the monitor is used in a loop through operation set these switches to the left infinity for video 4 7 K for sync For single unit operation or when the monitor is the last unit in a loop through string set these switche...

Page 101: ...is ON green light comes on and it goes off when the power is OFF When the AUTO POWER OFF SENSOR is activated and switches to the stand by state the green light turns red 3 AUTO POWER OFF SENSOR To save energy it detects the presence of an operator and powers down to the standby state automatically when no one is in front of the monitor for over an hour To turn the power back on in the standby stat...

Page 102: ...ted tone is automatically stored It is recalled and readjustable by pressing either one of the TONE CONTROL BUTTONS once when using WB1 WB2 You will hear a beep and the user adjusted tone will be canceled and set back to the factory setting WB1 when you press the WHITE SELECT BUTTON for over three seconds 8 WHITE SELECT BUTTON WB1 WB2 WB 1 2 Use to select white balance either WB1 9300 K bluish whi...

Page 103: ...RAST SET UP BUTTON ON OFF AUTO CONT Use to operate or cancel the AUTO CONTRAST SENSOR The indicator will be illuminated when the sensor is in operation Note When set to ON it will automatically adjust the crt contrast as the ambient light of the room changes 12 AUTO POWER OFF SET UP BUTTON ON OFF AUTO POWER Use to operate or cancel the AUTO POWER OFF SENSOR The indicator will be illuminated when t...

Page 104: ...hion or barrel distortion and to produce straight vertical edges 52544 16 V SIZE CONTROL BUTTONS Press to adjust the vertical size of the picture 52545 17 V POSITION CONTROL BUTTONS Press to adjust the vertical position of the picture 52546 18 H SIZE CONTROL BUTTONS Press to adjust the horizontal size of the picture 52547 19 H POSITION CONTROL BUTTONS Press to adjust the horizontal position of the...

Page 105: ...IZE V POSITION H SIZE H POSITION When you try to use the locked control buttons you will hear short beeps as an alarm To release the locked condition press the LOCK BUTTON again and you will hear a beep and the control buttons will start working again 21 DEGAUSS BUTTON DG Use to cancel magnetism when swiveling or moving the monitor causes poor purity The button operates for approximately 10 second...

Page 106: ... output to be connected 25 BNC INPUT VOLTAGE SWITCH 07V 1 0V Used to select the appropriate BNC video input voltage for your equipment Set to 0 7V for 0 74 volt peak to peak or 1 0V for 1 0 volt peak to peak 26 BNC IMPEDANCE SELECT SWITCHES VIDEO 75Ω SYNC 4 7KΩ 1KΩ Select 75Ω for the line impedance If the monitor is used in a loop through operation set these switches to the left for video 4 7KΩ fo...

Page 107: ...tional controls of the Hitachi 21 inch monitor Model HM 4821 D The location and basic function of each panel screen control is shown in Figures 5 5 5 6 and 5 7 53949 R G B 1 2 3 COLOR 2 DEGAUSS POWER O N ADJUST M O D E 1 STORE RECALL SELECT GREEN ORANGE SAVE Figure 5 5 Location of Front Panel Controls for Hitachi 4821 D ...

Page 108: ...tor MODE 2 SPC Indicator MODE 1 Green indicator MODE 2 Rotation Indicator MODE 1 Blue indicator MODE 2 Moire Indicator MODE 1 Blue indicator MODE 2 Figure 5 6 Left Side Controls of Front Control Panel for Hitachi 4821 D DEGAUSS POWER GREEN ON Contrast Control Button Brightness Control Button Front Power Switch Power Indicator Degauss Button 53941 R G B 1 2 3 COLOR 2 DEGAUSS POWER O N ADJUST M O D ...

Page 109: ...ectors on the rear panel as shown in Figure 5 4 SYNC SELECTION Synchronization input is possible for composite sync on green signal H V mixed external sync signal and H V separate external sync signal Auto selection REMOTE CONTROL INTERFACE PORT This port is used only for Factory preset and this is not user accessible INPUT VOLTAGE The input voltage range for this equipment will be selected automa...

Page 110: ...HV B G R Figure 5 8 Rear Panel View of Hitachi 4821 D Monitor for Interfacing 53948 0 1 REMOTE V H HV B G R Main Power Switch AC Input Remote Control Interface Port RS 232C V Sync H or H V Mixed Sync Sync Inputs Red Green Blue Video Inputs Figure 5 9 Rear Panel Interface Functions of Hitachi 4821 D Monitor ...

Page 111: ... on rear panel FRONT POWER switch If you want the monitor in Off mode by FRONT POWER switch while MAIN POWER switch in on press this switch button The POWER indicator will turn to green To change the monitor from Off mode to Operation mode press the FRONT POWER switch button or turn on off the MAIN POWER switch NOTE If the monitor is in Stand by mode or Suspend mode you can not operate the monitor...

Page 112: ...tton RECALL button You can recall the factory adjusted data or initial default data not user stored data by pressing the RECALL button more that two seconds After this you press the STORE button the displayed data is stored in the memory If you want to recall the user stored data turn on off the FRONT POWER switch NOTE If you press the RECALL button and turn off the MAIN POWER switch before pressi...

Page 113: ...becomes strong When you press the button in the Adjustment mode the screen image changes as follows WIDTH Horizontal display width becomes narrower H CENT Display center shifts to the left HEIGHT Vertical display height becomes shorter V CENT Display center shifts downward MODE 1 SPC side pinchushion Vertical edges barrel in ROTATION Display rotates counterclockwise Only available for HM 4821 D MO...

Page 114: ...ION indicator lights up the COLOR indicator lights If you press the SELECT button in MODE 2 when the B indicator was light the R indicator lights 53947 R G B 1 2 3 COLOR SELECT Press the SELECT Button Mode 2 Mode 1 Indicator light shifts to the right by pressing the SELECT button MODE selection switch You can select the Adjustment MODE 1 or MODE 2 When you select MODE 1 you can adjust select the f...

Page 115: ...s up when you select WIDTH in MODE 1 53933 R G B 1 2 3 COLOR WIDTH Indicator Lights Up H CENT indicator The H CENT indicator lights up when you select the H CENT in selecting MODE 1 53934 R G B 1 2 3 COLOR H CENT Indicator Lights Up HEIGHT indicator The HEIGHT indicator lights up when you select HEIGHT in MODE 1 R G B 1 2 3 COLOR HEIGHT Indicator Lights Up 53935 ...

Page 116: ...icator MODE 1 GREEN indicator MODE 2 The SPC indicator lights up when you select SPC in MODE 1 The GREEN indicator lights up when you select GREEN in MODE 2 53937 R G B 1 2 3 COLOR SPC GREEN Indicator Lights Up ROTATION indicator MODE 1 Only available for HM 4821 D BLUE indicator MODE 2 The ROTATION indicator lights up when you select ROTATION in MODE 1 The BLUE indicator lights up when you select...

Page 117: ...Horizontal Width HM 4820 D Standard 4 Horizontal Centering 10 Color Temperature selection 5 Vertical Height 11 RGB Color Balance 6 Vertical Centering 7 SPC Side Pincushion 1 Contrast The contrast control adjusts the contrast of the screen image Press the button the screen increases the contrast between light and dark Press the button the screen decreases the contrast between light and dark When yo...

Page 118: ...DTH indicator lights up R G B 1 2 3 COLOR 53950 MODE 1 2 SELECT 2 Adjust the horizontal width by pressing the ADJUST button or R G B 1 2 3 COLOR SELECT ADJUST 53951 3 After adjusting the horizontal width if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53952 SELECT STORE ADJUST Continue adjustment press the SELECT button R G B 1 2 3 COLOR 53953 SELECT 4 Horizontal Ce...

Page 119: ...usted data press the STORE button R G B 1 2 3 COLOR 53952 SELECT STORE ADJUST Continue adjustment press the SELECT button R G B 1 2 3 COLOR 53957 SELECT 5 Vertical Height Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the HEIGHT indicator lights up R G B 1 2 3 COLOR 53958 SELECT MODE 1 2 2 Adjust the vertical height by pressing the ADJUST button or R G B 1 2...

Page 120: ...2 3 COLOR 53961 SELECT 6 Vertical Centering Setting 1 Select MODE 1 by the mode selection switch and press the SELECT button until the V CENT indicator lights up R G B 1 2 3 COLOR 53962 SELECT MODE 1 2 2 Adjust the vertical centering by pressing the ADJUST button or R G B 1 2 3 COLOR 53963 SELECT ADJUST 3 After adjusting the vertical centering if you want to Store the adjusted data press the STORE...

Page 121: ...ELECT button until the SPC indicator lights up R G B 1 2 3 COLOR 53966 SELECT MODE 1 2 2 Adjust the side pincushion by pressing the ADJUST button or R G B 1 2 3 COLOR 53967 SELECT ADJUST 3 After adjusting the side pincushion if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53968 SELECT ADJUST STORE Continue adjustment press the SELECT button R G B 1 2 3 COLOR 53969 S...

Page 122: ... ROTATION indicator lights up R G B 1 2 3 COLOR 53970 SELECT MODE 1 2 2 Adjust the rotation by pressing the ADJUST button or R G B 1 2 3 COLOR 53971 SELECT ADJUST 3 After adjusting the rotation if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53972 SELECT ADJUST STORE Continue other adjustment by pressing the SELECT button R G B 1 2 3 COLOR 53973 SELECT ...

Page 123: ... After adjusting the moire if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53976 SELECT MOIRE ADJUST STORE Continue other adjustment by pressing the SELECT button R G B 1 2 3 COLOR 53977 SELECT MOIRE 10 Color Temperature Setting Following three types of color temperature have been stored prior to shipping and these are selectable from the front panel 1 655K 7MPCD 2 ...

Page 124: ...perature to 6550K 8MPCD press the ADJUST button the 3 indicator lights up R G B 1 2 3 COLOR 53979 SELECT WIDTH Indicator Lights Up 1 Press the ADJUST Button ADJUST 3 To change the color temperature to adjusted color temperature by MODE 2 press the ADJUST button the 3 indicator lights up R G B 1 2 3 COLOR 53980 SELECT HEIGHT Indicator Lights Up 3 Press the ADJUST Button ADJUST 4 After selection of ...

Page 125: ...eft 11 RGB Color Balance Adjustment A Red of color balance 9300K 8MPCD Setting 1 Select MODE 2 by the mode selection switch and press the SELECT button until the R indicator lights up R G B 1 2 3 COLOR 53983 SELECT MODE 1 2 2 Adjust the red of color balance 9300K 8MPCD by pressing the ADJUST button or R G B 1 2 3 COLOR 53984 SELECT ADJUST 3 After adjusting the red of color balance 9300K 8MPCD if y...

Page 126: ...ng the ADJUST button or R G B 1 2 3 COLOR 53988 SELECT ADJUST 3 After adjusting the green of color balance 9300K 8MPCD if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53989 SELECT ADJUST STORE Continue adjustment by pressing the SELECT button R G B 1 2 3 COLOR 53990 SELECT C Blue of color balance 9300K 8MPCD Setting 1 Select MODE 2 by the mode selection switch and p...

Page 127: ...300K 8MPCD if you want to Store the adjusted data press the STORE button R G B 1 2 3 COLOR 53993 SELECT ADJUST STORE Continue adjustment by pressing the SELECT button R G B 1 2 3 COLOR 53994 SELECT NOTE Factory preset data of RGB color balance is set to maximum value For this reason when you adjust balance the first time or after you press the RECALL button if you press the button the RGB color ba...

Page 128: ...Enhanced Micro TDC 3000 User s Manual 5 46 9 95 ...

Page 129: ...t board designs because of limited space for each node For service information on this module and the printed circuit boards contained in it refer to the 8 Node Multinode Module Service manual in the Implementation 8 Node Enhanced Micro TDC 3000 binder The cartridge drives and history module used in this system are the same or similar to those used in the Universal Station US except for physical m...

Page 130: ...1 and 2 Table 6 1 gives a summary of a recommended inspection schedule for different operating environments Maintenance is performed by removing cleaning by hand washing and reinstalling the air filter If the air filter has been cleaned numerous times total replacement may be necessary It can be ordered through logistics using part number 51201201 600 Table 6 1 Recommended Periodic Inspection and ...

Page 131: ...ay single cable 11 NG Network Gateway dual cable 12 PLCG Programmable Logic Controller Gateway optional 1 2 4 5 13 EPLCG Enhanced Programmable Logic Controller Gateway optional 14 PNM Plant Network Module 3 APMM Adv Proc Mgr Mod Primary 4 APMM Adv Proc Mgr Mod optional Secondary Right Tower is 1 and Left Tower is 2 The touchscreen trackball keyboards hard drive power supply cartridge drive printer...

Page 132: ...mber might have changed on the newer board The EPDGP I O board has pinning options to set the default background shade for the CRT if a palette has not been set in a schematic You may find additional information on the Set Palette command in the Picture Editor Reference Manual in the Implementation Engineering Operations 2 binder The EPDGP also has a configuration option that is set for either the...

Page 133: ...umpers or switches on the header are set the same as they were on the board you are replacing See Figure 6 2 for the location of the K2LCN node header and the pinning options for the K2LCN 9D 9F 9H 9C K2LCN TS2 Jumper Removed 1 Overall number of jumpers removed including the parity jumper must be an odd number This example indicates node address 03 P 64 32 16 8 4 2 1 Binary Weight Parity 7739 NOTE...

Page 134: ...er address range Acceptable UCN addresses on the Enhanced Micro TDC 3000 control system however are 1 for the primary NIM and 2 for the redundant NIM To set the UCN address set switches to represent the weights in the node address a switch OFF is a 1 Adjust parity so that the number of switches set to OFF including the parity switch is an odd number P 64 32 16 8 4 2 1 ASSY NO 51304511 100 ON OFF U...

Page 135: ...rective added a face plate as shown in Figure 6 4 The F type connectors are bolted to the face plate to reinforce the chassis ground Two LEDs and a test jack are visible and accessible through the face plate 53374 UCN A J3 J2 UCN B NIM MODEM RX B TX JP1 Figure 6 4 NIM Modem Face Plate 53361 ASSY NO 51304511 REV H J3 J2 NIM Modem OFF ON SW1 SW2 Figure 6 5 NIM Modem Board for EMC Directive ...

Page 136: ...on to correct the raster tilt of the display Pincushion correction Turn knob or press button to correct both the right and left side distortion of the display Vertical size Turn knob or press button to adjust the vertical size of the display Vertical position Turn knob or press button to adjust the center of the display vertically Horizontal size Turn knob or press button to adjust the horizontal ...

Page 137: ...er may not be controlled by the power switch 4 Remove the two hex screws which hold the drive support shelf for either cartridge drives or hard III drive in place over the filter Carefully lift the drive support shelf up not out with one hand while extracting the filter with the other Temporarily lay the drive support shelf back in place while you clean or replace the filter 5 The filter may be cl...

Page 138: ...ter is provided in Universal Station Service in the LCN Service 1 binder 6 5 SPARE PARTS Table 6 4 Parts List PART NUMBER DESCRIPTION 51196739 100 Document Reference Micro TDC Configurations 51195652 100 20 CRT Color Monitor 51195904 006 20 CRT I C CABLE Cable from Transition Panel to CRT 51190921 100 20 CRT POWER CORD 120 V Power Cord for CRT 51190921 200 20 CRT POWER CORD 240 V Power Cord for CR...

Page 139: ...I I O Interface Board 51304421 100 PLCI RELAY SWITCH Panel on rear of Multinode Module 51304421 100 PLCG RELAY SWITCH EMC PLCG Relay Board 51304789 100 OPER KEYBD I C CABLE From Keyboard to Termination Panel 51303508 100 POWER CORD 125V Power Cord for Tower 51303508 200 POWER CORD 250V 250V Power Cord for Tower 51107144 102 PRINT HEAD Print Head for ASPI 41 Printer 51304506 100 PRINTER ADAPT CABLE...

Page 140: ...dleboard RS232D 80360230 001 CLI I O ADAPTER CLI Paddleboard RS449 51401669 100 FAN ASSEMBLY Micro Fan Module Assembly ORU Level Replacement Item Table 6 5 Parts List LCN Upgrade for 3 4 5 or 6 Nodes PART NUMBER DESCRIPTION 51109806 002 LCN CABLE SET RG59 Two Meter Cable Set 30732052 001 BNC PLUG TERMINATOR Termination Module 51107403 100 LOCAL CNTL NTWK TRNSCV Local Control Network Transceiver 51...

Page 141: ...operational software required for system startup Local Control Network Exerciser LCNX Keyboard Subsystem Tests KEYB PIC VDG Subsystem Tests PDGI Smart Controller Magnetic Disk SCMD Memory Exerciser Module Tests MEMX Communications Line Interface Tests CLIF only if optional Computer Gateway is installed System Clock Exerciser Tests CLKX After the HVTS program is loaded we recommend you enter the co...

Page 142: ...emory Words At 080000 11 05 NODE 5 ALL NODE 6 11 05 NODE 6 ALL CON 19 SEP 1989 11 05 39 Node 6 History Module Slot 1 K2LCN 4203 000A and 200000 Memory Words At 080000 Slot 2 SPC 43C1 0700 0798 0798 0500 4000 2003 0101 Figure 6 4 CONfiguration Sample Printout 6467 NOTE You may notice some apparent discrepancies between the printout obtained above and the physical boards actually found in the equipm...

Page 143: ...HW Ver 4 Rev A FW Ver 0 Rev A Type 1 1 Lowest Acceptable Slot 2 SPDG HW Ver 2 Rev E FW Ver 1 Rev E Type 1 1 HW Ver 0 Rev A Slot 3 EPDG HW Ver 2 Rev E FW Ver 1 Rev E Type 1 1 HW Ver 0 Rev A 11 09 NODE 1 ALL NODE 5 11 09 NODE 5 ALL REV 19 SEP 1989 11 09 14 Node 5 Application Module Slot 1 K2LCN HW Ver 3 Rev A FW Ver 0 Rev A Type 1 1 Lowest Acceptable 11 09 NODE 5 ALL NODE 6 11 09 NODE 6 ALL REV 19 S...

Page 144: ...Enhanced Micro TDC 3000 User s Manual 6 16 9 95 ...

Page 145: ...OCINPTS 0 PERIOD 5SEC NOCOPTS 1 BEFAFT NO CODSTN 1 PM_REG SP PVFORMAT D1 COACTSTS 1 ACTIVE PVEUHI 500 0 OPLOLM 5 0 PVEULO 0 0 OPMCHLM 0 0 PVEXEUHI 500 OPROCLM PVEXEULO 0 PVALDB HALF PVCLAMP CLAMP PVHITP 480 PVSRCOPT ALL PVLOTP 10 PVSOURCE AUTO PVHHTP 500 PVFLTOPT SINGLLAG PVLLTP TF 0 0 PVROCPTP NOPINPTS 1 PVROCNTP PISRC 1 PM_REG OPEU PVSGCHTP PIDSTN 1 P1 DEVHITP PIACTSTS 1 ACTIVE DEVLOTP NMODE AUT...

Page 146: ...HHPR HIGH NMODATTR OPERATOR PVLLTP 5 MOEPERM PERMIT PVLLPR HIGH EXTSWOPT NONE PVSGCHTP SPHILM 480 PVROCPTP SPLOLM PVROCNTP SP 200 BADPVR HIGH SPOPT TV DEVHITP PIDFORM IDEAL DEVLOTP CTLEQN EQA ALENBST ENABLE PVTRACK TRACK PRIMOD Parameter APM_RPV Parameter APM_RPV NAME APM_RPV PVSRCOPT ALL PNTFORM FULL PVSOURCE AUTO PNTDESC APM REGULATORY PV POINT TF 0 100000 EUDESC ANSWER PVTV 12025 00 KEYWORD MAT...

Page 147: ...ISRC 10 PRMDESC 3 SO1 LISRC 11 ALENBST ENABLE LISRC 12 C1PR LOW LIBADOPT OFF C1DESC NN 1 25 C1SRC NONE FL 7 OFF C2PR LOW NN 2 35 C2DESC FL 8 ON C2SRC NONE NN 3 1 414 C3PR LOW FL 9 OFF C3DESC NN 4 3 14159 C3SRC NONE FL 10 ON C4PR LOW NN 5 C4DESC FL 11 ON C4SRC NONE NN 6 EIPCODE FL 12 OFF LOGALGID 1 NULL NN 7 LOGALGID 2 NULL NN 8 LOGALGID 3 NULL LOSRC 1 SO1 LOGALGID 4 NULL LODSTN 1 APM_FLG PVFL LOGA...

Page 148: ...NUM 1 EUDESC REAL PV 666 6 KEYWORD NUMBER PVFORMAT D1 UNIT 01 Parameter APM_AOC Parameter APM_AOC NAME APM_AOC OPTDIR DIRECT PNTFORM COMPONNT OPCHAR ON PTDESC OPIN1 0 000000 EUDESC OPOUT1 0 000000 KEYWORD OPIN2 33 00000 UNIT 01 OPOUT2 33 00000 NTWKNUM 01 OPIN3 66 00000 NODENUM 3 OPOUT3 66 00000 MODNUM 2 OPIN4 100 0000 SLOTNUM 2 OPOUT4 100 0000 PNTMODTY AO ...

Page 149: ...PT OFF SEALOPT NONE STATETXT 1 RUN MAINOPT NONE STATETXT 0 STOP NMODATTR OPERATOR STATETXT 2 JOG MODEPERM PERMIT BOXCLR 1 GREEN OROPT OFF BOXCLR 0 YELLOW PVNORMAL NONE BOXCLR 2 RED FBTIME 0 MOMSTATE NONE SIOALOPT NONE DISRC 1 APM_DIF PVFL SIODESC DISRC 2 APM_FLG PVFL OVRDALOP NONE D2D1_00 MOVPV I1DESC D2D1_01 PVSTATE1 I0DESC D2D1_10 PVSTATE0 I2DESC D2D1_11 BADPV BADPVPR LOW PVSRCOPT ALL EVOPT NONE...

Page 150: ...NAME APM_DIF STATETXT 1 OPEN PNTFORM FULL STATETXT 0 CLOSED PNTDESC APM FULL DIGITAL INPUT BOXCLR 1 GREEN EUDESC BLOCK BOXCLR 0 BLUE KEYWORD VALVE INPTDIR DIRECT UNIT 01 PVSRCOPT ALL NTWKNUM 01 PVSOURCE AUTO NODENUM 3 ALMOPT OFFNORML MODNUM 3 PVNORMAL CLOSED SLOTNUM 1 DLYTIME 10 PRIMMOD OFFNRMPR NOACTION PNTMODTY DI ALENBST ENABLE DITYPE STATUS EVTOPT NONE Parameter APM_D0C Parameter APM_D0C NAME ...

Page 151: ...ONDS UNIT 01 SP 0 NTWKNUM 01 Parameter APM_AIF Parameter APM_AIF NAME APM_AIF PVEXEUHI 102 9000 PNTFORM FULL PVEXEULO 2 90000 PTDESC APM ANALOG INPUT POINT PVCLAMP NOCLAMP EUDESC DEF R LOCUTOFF KEYWORD TEMP PVSRCOPT ALL UNIT 01 PVSOURCE SUB NTWKNUM 01 TF 0 250000 NODENUM 3 PVTV 25 00000 MODNUM 1 OVERVAL 25 SLOTNUM 1 PVALDB HALF PRIMOD PVHITP 100 0000 PNTMODTY HLAI PVHIPR LOW SENSRTYP 1_5_V PVLOTLP...

Page 152: ...00 NTWKNUM 01 OPIN4 100 0000 NODENUM 3 OPOUT4 100 0000 MODNUM 2 RCASOPT DDC SLOTNUM 1 NMODE CAS PRIMMOD NMODATTR NONE OPTDIR DIRECT MODEPERM PERMIT OPCHAR ON Parameter APM_AIC Parameter APM_AIC NAME APM_AIC SENSRTYP 1_5_V PNTFORM COMPONNT PVCHAR LINEAR PTDESC INPTDIR DIRECT EUDESC PVEUHI 300 O000 KEYWORD PVEULO 0 000000 UNIT 01 PVFORMAT D1 NTWKNUM 01 PVEXEUHI 350 0000 NODENUM 3 PVEXEULO 50 00000 M...

Page 153: ...6 76 J T 1 2 3 4 5 6 Figure B 1 Button Configuration Menu Operator s Keyboard 3252 NORMAL 12 Jan 90 14 05 41 1 86 96 PF1 PF11 87 97 PF2 PF12 88 98 PF3 PF13 89 99 PF4 PF14 90 100 PF5 PF15 91 101 PF6 PF16 92 102 PF7 PF17 93 PF8 94 PF9 95 PF10 103 113 PF1 PF11 104 114 PF2 PF12 105 115 PF3 PF13 106 116 PF4 PF14 107 117 PF5 PF15 108 118 PF6 PF16 109 119 PF7 PF17 110 PF8 111 PF9 112 PF10 120 130 PF1 PF1...

Page 154: ...T 29 KEY 02 ONE 30 KEY 02 TWO 31 KEY 02 THREE 32 KEY 02 RAISE DELAY 0 0 500 KEY 02 RAISE_RL 33 KEY 02 FSTRAISE DELAY 0 0 500 KEY 02 FSTRASRL 37 KEY 02 SCHEM 38 KEY 02 HELP 39 KEY 02 PERIOD 40 KEY 02 ZERO 41 KEY 02 DASH 42 KEY 02 LOWER DELAY 0 0 500 KEY 02 LOWER_RL 43 KEY 02 FAST_LOW DELAY 0 0 500 KEY 02 FSTLWRL 48 KEY 02 HOUR_AVG 49 KEY 02 ENTER 50 KEY 02 CLR_ENT 51 KEY 02 SELECT 52 KEY 02 TAB_UP ...

Page 155: ..._SUMM 97 MSGSUM 98 CROSSCRN 2 99 UNITSUM 100 QUE_KEY MAN 101 QUE_KEY AUTO 102 QUE_KEY NORM 103 QUE_KEY ASC_DISP 104 QUE_KEY DISP_FWD 105 QUE_KEY SLOT 106 QUE_KEY PAGE_FWD 107 CROSSCRN 01 CLR_SCRN 109 UCN_STAT 1 110 REP_MENU 111 CROSSCRN 2 112 QUE_KEY FAST 113 QUE_KEY SIL 114 QUE_KEY MSG_CNFM 115 CROSSCRN 1 117 QUE_KEY OUT 118 QUE_KEY SP 119 QUE_KEY RAISE 120 QUE_KEY HELP 121 QUE_KEY DISP_BK 122 QU...

Page 156: ...Enhanced Micro TDC 3000 User s Manual B 4 9 95 ...

Page 157: ...unciator Horn 1 1 3 Application Module AM 1 1 1 Area Database 5 3 1 Configuration 4 8 Configuration Data 4 8 2 Authorized Personnel 1 2 2 Autoboot 3 1 2 5 2 3 Disabling 5 2 3 Automatic Boot 3 1 2 Avoiding ESD Damage 1 3 Bags Protective 1 3 Basic Enhanced Micro TDC 3000 Systems 1 1 1 Before Startup 1 2 1 Bootload 3 1 2 Automatic 5 2 3 From Power Off 5 1 1 1 Bootloading US from Cartridges 5 1 1 2 Bo...

Page 158: ...isk Bootload From 5 1 1 2 Do s Don ts 1 4 Drive 1 1 Handling 1 4 Storage 1 4 Cleaning 1 2 2 Insertion 1 4 1 Orientation 1 4 1 Protect 1 4 2 Removal 1 4 1 Write Protect 1 4 2 Cartridge Drive Checks 3 1 5 Cleaning 1 2 2 Power 3 1 5 Ready 1 4 1 Shipping Inserts 2 9 Shutter 1 4 1 Stopped 1 4 1 Cartridge Loading 1 4 1 Media See Cartridge Disk Media Protection 1 4 2 Removal 1 4 1 CEE 2 2 CG 1 1 2 4 2 1 ...

Page 159: ...eyboard 1 2 2 Printer 1 2 2 Schedule 1 2 1 System Area 1 2 2 CLI I O 2 8 4 CLI I O Cabling 2 8 4 CLIF 6 6 CLKX 6 6 CL Program Preparation 4 7 4 1 Closet 1 2 1 Coat Rack 1 2 1 Color Monitor 1 1 Adjustments 5 4 6 2 3 Cabling 2 7 5 Check 3 1 3 Cleaning 1 2 2 Communications Network 1 1 5 Computer Cable Maximum 2 8 3 Connection 2 7 Gateway 2 8 3 Gateway CG 1 1 2 Gateway Cabling 2 8 3 Host 2 8 3 Redunda...

Page 160: ...figuration Data 4 8 2 Desktop 1 1 Orientation 2 6 Diagnostic Printer 3 1 4 2 Dimensions 2 2 1 Disabling Autoboot 5 2 3 Display Console Status 5 1 1 Display Status 3 1 1 Dolly Roller 2 6 Editor Picture 4 7 1 Electric Cords 2 2 Electrical Connections 2 7 Failure 1 1 2 Requirements 2 3 ElectroMagnetic Compatibility EMC Directive 1 5 2 7 2 8 Electrostatic Discharge 1 2 1 1 4 1 Engineer s Keyboard 1 1 ...

Page 161: ... Front Cover Removal 3 1 1 Replace 3 1 1 G Forces 2 2 General Description 1 1 Green LED 3 1 1 Ground TPLCN 2 7 6 Guidelines Operational 5 Hand Truck 2 6 Handling Cartridge Disk 1 4 Circuit Cards 1 3 Hardware Verification Test System 6 6 Hazard Personnel 2 7 History Module HM 1 1 1 1 1 HM 1 1 1 Loading 5 2 3 Housekeeping 1 2 How to Bootload US with Operator Personality from Cartridges 5 1 1 2 Bootl...

Page 162: ...4 Insert 1 1 3 Insert Replacing 1 1 3 Membrane 1 1 3 Operator s 1 1 3 Power 2 7 2 Second Engineer s 2 8 1 Second Operator s 2 8 1 Spills 1 2 2 Template 1 1 3 Keylock Engineering 4 2 1 1 5 3 3 Keys Preconfigured 1 1 3 Unmarked 1 1 3 User Configured 1 1 3 Keyswitch Access 5 3 3 Layout 2 5 LCN 1 1 5 LCN Upgrade 2 9 LCNX 6 6 LED Error 3 1 1 Fan Alarm 3 1 1 Green 3 1 1 3 1 5 Locations 3 1 1 Power OK 3 ...

Page 163: ...s 6 5 NEMA 2 2 Network Interface Module NIM 1 1 1 NIM 1 1 1 Loading 4 3 2 5 2 2 Redundant 1 1 2 NIM MODEM 2 7 1 No Smoking 1 2 1 1 2 2 Node Address Unique 3 1 1 3 1 2 Addressing Pinning 6 2 1 Loading 4 3 5 Pinning 6 2 1 Nodes Total 1 1 1 1 2 Office Environment 2 2 Operating Displays 5 3 1 Practices 1 2 Requirements 2 2 Operating the System 5 3 Operational Guidelines 5 Operator s Keyboard 1 1 3 Ope...

Page 164: ...n Tests 3 1 Prebuilt Data Area Database Configuration 4 8 Database Configuration 4 8 2 Network Configuration 4 2 2 UCN PM Box Point Configuration 4 4 3 Preliminary Troubleshooting 6 4 Preparation of Site 2 Printed Wire Board See Circuit Card Printer 1 1 Cable 2 7 3 Cabling 2 7 3 Checks 3 1 4 Cleaning 1 2 2 Connection 2 7 2 7 3 Diagnostic 3 1 4 2 Positioning 2 6 Second 2 8 1 Self Test 3 1 4 1 Test ...

Page 165: ... Requirements Electrical 2 3 Operating 2 2 Site 2 2 Reset Switch 3 1 1 Resetting the US 5 1 1 2 Revision Printout 6 6 RFI Sources 1 2 2 Roller Dolly 2 6 RS 232 2 8 4 RS 485 1 1 5 Schedule Cleaning 1 2 1 SCMD 6 6 Second Engineer s Keyboard 2 8 2 Second Operator s Keyboard 2 8 2 Second Printer 2 8 2 Second Trackball 2 8 2 Second Universal Station 1 1 1 2 8 Optional Universal Station Upgrade 2 8 2 Se...

Page 166: ...ure 1 2 2 Operating 2 2 Storage 2 1 Template Keyboard 1 1 3 Test Indicator Locations 3 1 1 Test Message Printer 3 1 4 2 Test Communications Line Interface CLIF 6 6 Keyboard Subsystem KEYB 6 6 Memory Exerciser Module 6 6 PIC VDG Subsystem PDGI 6 6 Power On 3 1 Smart Controller Magnetic Disk 6 6 System Clock Exerciser CLKX 6 6 Tower 1 3 1 1 Time and Date setting 5 1 1 5 Token Passing Protocol 1 1 5 ...

Page 167: ... 2 UCN PM Box Point Configuration data 4 4 3 Box Points 4 5 PM Data Points 4 6 Universal Control Network UCN 1 1 Universal Station US 1 1 1 Universal Station Second 2 8 1 Unpacking 2 4 Upgrades LCN Upgrade 2 9 Second Operator s Keyboard 2 8 1 Second Universal Station 2 8 2 US 1 1 1 User Written Programs 4 7 4 Velcro 2 6 Version A 1 1 1 Version A to Version B Upgrade 2 8 2 Version B 1 1 1 Walkie Ta...

Page 168: ...Enhanced Micro TDC 3000 User s Manual Index 12 7 95 ...

Page 169: ..._______________________________________ __________________________________________________________________________ __________________________________________________________________________ RECOMMENDATIONS ______________________________________________________ __________________________________________________________________________ ________________________________________________________________...

Page 170: ...nical publications should be directed to FOLD FOLD From NO POSTAGE NECESSARY IF MAILED IN THE USA BUSINESS REPLY MAIL POSTAGE WILL BE PAID BY Industrial Automation and Control 2820 West Kelton Lane Phoenix Arizona 85023 3028 Attention Manager Quality Additional Comments Cut Along Line FOLD FOLD FIRST CLASS PERMIT NO 4332 PHOENIX ARIZONA Honeywell ...

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Page 172: ...L Industrial Automation and Control Helping You Control Your World Honeywell Inc 16404 North Black Canyon Highway Phoenix Arizona 85023 3033 ...