Honeywell Enraf SmartRadar FlexLine, Installation Manual

Page 1: ...Installation Guide SmartRadar FlexLine ...

Page 2: ...Information Head Office Delft The Netherlands Honeywell Enraf Delftechpark 39 2628 XJ Delft PO Box 812 2600 AV Delft The Netherlands Tel 31 0 15 2701 100 Fax 31 0 15 2701 111 E mail enraf helpdesk honeywell com Website http www honeywell com ps ...

Page 3: ... 4 2 3 1 Safety Instructions 2 4 2 3 2 EC Declaration of Conformity for EU 2 4 2 3 3 Control Drawings for FM CSA 2 4 2 3 4 Wireless 2 4 2 3 5 Users 2 4 2 3 6 Additional Information 2 4 2 3 7 Environmental Conditions 2 5 2 4 Liability 2 5 2 5 Labels 2 6 2 6 Personal Safety 2 7 2 7 Warnings and Cautions 2 7 2 7 1 General 2 7 2 7 2 Tools 2 8 2 7 3 Working Environment 2 8 2 7 3 1 Hazardous Zone 2 8 2 ...

Page 4: ...ts 3 14 3 3 SmartView 3 15 3 3 1 Function 3 15 3 4 SmartConn 3 15 3 4 1 Function 3 15 3 4 2 Components 3 15 3 5 Configurations 3 16 4 Installation 4 17 4 1 Safety 4 17 4 1 1 General 4 17 4 1 2 Hazardous Zone 4 18 4 2 Receipt 4 18 4 3 Storage 4 19 4 3 1 Storage of Uninstalled Devices 4 19 4 3 2 Storage of Installed Devices 4 19 4 4 Before Installation 4 19 4 5 Installation Overview 4 20 4 6 Mechani...

Page 5: ...ble Inlets 4 28 4 11 Electrical Connection 4 28 4 11 1 Grounding 4 29 4 11 2 Introduction 4 29 4 11 2 1 Location 4 30 4 11 2 2 Connections 4 30 4 11 2 3 Terminals 4 31 4 11 2 4 General Procedure 4 32 4 11 3 Non intrinsically Safe Connections 4 32 4 11 3 1 Power Supply 4 32 4 11 3 2 Enraf Fieldbus BiPhase Mark 4 33 4 11 3 2 1 Topology 4 33 4 11 3 3 Host Communication EIA 485 4 34 4 11 3 3 1 Topolog...

Page 6: ...rd ID 2 4 39 4 11 4 3 2 RTD 3 Wire Connection Board ID 3 4 39 4 11 4 3 3 MPT MRT Board ID 4 4 40 4 11 4 4 Stand alone SmartView Display 4 40 4 12 Finishing Installation with SmartConn 4 41 4 13 Finishing Installation without SmartConn 4 41 4 13 1 Close the Cover of the Device 4 41 4 13 2 Replace the Top Cover 4 42 5 Technical Data 5 43 5 1 Weight and Dimensions 5 43 ...

Page 7: ...ments SmartRadar FlexLine Safety instructions for installation commissioning operation and maintenance shipped with the device Installation Guide SmartRadar Antennas CE Declaration of Conformity EC Type Examination Certificate IEC Ex Certificate of Conformity FCC Authorization Control drawings for FM and CSA 1 3 Trademarks HART is a registered trademark of the HART Communication Foundation 1 4 Con...

Page 8: ...General SmartRadar FlexLine Installation Guide Part No 4417 760_Rev06 2 ...

Page 9: ...cedures in addition to the safety precautions specified in this document 2 2 Safety Conventions 2 2 1 Warnings Following warning mark is used within this document to urge attention in order to prevent personal injuries or dangerous situations further described within this document 2 2 2 Cautions Following caution mark is used within this document to urge attention in order to prevent damages to th...

Page 10: ...es with local radio regulations FCC ETSI etc 2 3 5 Users The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirements for installation of explosion proof equipment in hazardous areas The entire installation procedure must be carried out in accordance with national local and company regulations The entire electrical installation shall b...

Page 11: ...ny of the prescribed procedures Execution of activities that are not prescribed Neglect of the safety regulations for handling tools and use of electricity The contents descriptions and specifications in this Service Manual are subject to change without notice Honeywell Enraf accepts no responsibility for any errors that may appear in this Installation Guide WARNING Only certified technicians are ...

Page 12: ...Safety SmartRadar FlexLine Installation Guide Part No 4417 760_Rev06 6 2 5 Labels FIG 2 1 Identification label example ...

Page 13: ...health wear a gas mask and take all necessary precautions WARNING Take appropriate precautions when chemical or toxic product vapours are present compressed air chemical protection suit detection equipment NOTE The emitted microwave energy is far below the accepted limits for exposure to the human body The antenna generates a maximum radiation of 0 1 mW cm2 WARNING Make sure all power to the devic...

Page 14: ...and explosion proof testers Use suitable explosion proof tools e g testing devices WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD Avoid generation of static electricity In case a OneWireless SmartRadar FlexLine is installed do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or ...

Page 15: ...es IIB in case of use without SmartConn Ex e junction box Use increased safe Ex e cable glands in case a SmartConn box is used Improper installation of cable glands conduits or stopping plugs will invalidate the Ex approval of this device 2 8 2 Grounding WARNING The technician must have technical skills to be able to safely install the equipment The technician also must be trained to work in accor...

Page 16: ...11X and IECEX KEM 07 0004 X SmartConn KEMA 07ATEX0093 and IECEX KEM 07 0031 Without SmartView Ex d ia T6 Ta 40 C 65 C With SmartView Ex d ia ia T4 Ta 25 C 65 C FM Without SmartView Class Ι DIV Ι group C D T6 NEMA 4X Ta 40 C 65 C With SmartView Class Ι DIV Ι group C D T4 NEMA 4X Ta 25 C 65 C CSA Without SmartView Class Ι DIV Ι group C D T6 NEMA 4X Ta 40 C 65 C With SmartView Class Ι DIV Ι group C D...

Page 17: ...onditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device These limits are designed to provide reasonable protection against harmful interference in a residential installation This device generates uses and radiates radio frequency energy If this device is not installed and used in accor...

Page 18: ...r connection flanges at the tank shall be closed to ensure a low level leakage of the signal into the air outside the tank 5 Whenever possible mounting of the radar equipment shall be on top of the tank structure with the orientation of the antenna to pointing in a downward direction 6 Installation and maintenance of the radar equipment shall be performed by professionally trained individuals only...

Page 19: ...IPTION 3 1 SmartRadar System Components FIG 3 1 System components The device has following system components see figure above Description A SmartRadar FlexLine with separator coupling to radar antenna B SmartView optional C SmartConn optional D Antenna connection see antenna installation guide A B D C ...

Page 20: ...tional sensor data and communicates via the fieldbus to the host computer system 3 2 2 Components FIG 3 2 General view and components of the FlexConn box FCB Description see FIG 3 2 A Top cover B Display cover C FlexConn box and FlexConn cover flange D FlexConn cover E Bolts with reduced shank turn into thread when closing the cover F Cable entry G Connection terminals with identification labels A...

Page 21: ...isplay installation guide 3 4 SmartConn 3 4 1 Function SmartConn is an optional Ex e junction box and is only certified for ATEX IEC Ex and CSA It simplifies the external connection of the device and provides additional cable entries 3 4 2 Components FIG 3 3 Optional Ex e junction box components H Separator coupling connection between antenna and SmartRadar Flex Line I FlexConn box J Inner cover d...

Page 22: ...ess temperature ranges Chemical compatibility Allowed tank pressure Weights and Measurements W M approval Explosion safety approvals Optional features like SmartView Display and SmartConn junction box Allowed process temperature Gas temperature Description A Enclosure B Cover C Cable entry M20 4x optional 6x D Connection to FlexConn box E Terminals for intrinsic safe and non intrinsic safe connect...

Page 23: ...CAUTION Do not make any additional holes in the housing Do not incorporate rotating machines or other devices which create turbulence inside the FlexConn box WARNING Always clean the FlexConn box flange when you open or before you close the housing WARNING Make sure that no explosive gas mixtures build up in the working area NOTE Make sure the wireless FlexLine complies with the local radio regula...

Page 24: ...tative or Honeywell Enraf in the event of damage WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD Avoid generation of static electricity In case a OneWireless SmartRadar FlexLine is installed do NOT wipe the surface of the antenna with dry cloth and do NOT clean its surface with a solvent If electrostatically charged discharge of the antenna surface to a person or a tool could ignite a surrounding ...

Page 25: ...If this is not possible put some moisture absorbing material e g silica gel into the electronic compartment and store the device in a closed plastic bag 4 4 Before Installation Make sure following conditions are met The antenna and tank separator are already installed on the tank see SmartRadar Antennas installation guide The top cover of the device can open without obstruction For required distan...

Page 26: ... Overview Installation of the SmartRadar requires the following steps 1 Mechanical installation of the device on the tank separator 2 Preparations for connection 3 Installing the compound glands and conduits 4 Electrical connection 5 Finishing installation These steps are further explained in the following sections mm inches A 550 21 7 B 260 10 2 C 430 16 9 D 300 11 8 C B D A ...

Page 27: ...onnect SmartRadar to Tank Separator FIG 4 2 Separator coupling A and tank separator C Place device separator coupling A on tank separator C Make sure the pin of the separator coupling fits into the corre sponding opening of the tank separator Turn ring B clockwise to fasten the device Fasten ring hand tight A B C ...

Page 28: ...by screwing it clockwise upon the lightning arrestor see picture below NOTE The lightning arrestor see figure above protects the inside electronics from lightning damage Although it will protect against multiple discharges it can be replaced as a preventive maintenance action Preventive maintenance interval depends on location position of the equipment grounding and other protection measures insta...

Page 29: ...FlexLine Part No 4417 760_Rev06 Installation Guide 23 4 7 Preparations for Installation with SmartConn 4 7 1 Open Cover of SmartConn FIG 4 3 SmartConn box Loosen the 4 bolts A of the cover Use an Allen key 4 mm Remove cover A ...

Page 30: ...Line Installation Guide Part No 4417 760_Rev06 24 4 8 Preparations for Installation without SmartConn 4 8 1 Remove Top Cover FIG 4 4 Removing the top cover Open display cover A Move up top cover B at the front Remove top cover B A ...

Page 31: ...vice Loosen the 16 bolts of the cover Use an Allen key 8 mm Open cover CAUTION Make sure the 4 bolts A at the side of the hinge are entirely screwed into the cover and do not protrude beyond the flange of the cover Otherwise the flange of the housing can be damaged when closing the cover and this will invalidate the Ex certificate A A ...

Page 32: ... plugs 4 10 Installing the Compound Glands Conduits and Stopping Plugs without SmartConn Depending on local regulations this device can be cabled by using compound glands direct entry or conduits CAUTION Only use Ex e or flameproof certified materials of an appropriate IP value CAUTION Improper installation of cable glands or stopping plugs will invalidate the Ex approval of the SmartRadar NOTE In...

Page 33: ...cable glands conduits or stopping plugs will invalidate the Ex approval of the SmartRadar NOTE Only for use in ATEX and IEC Ex approved installations NOTE Install the compound glands according to the instructions provided by the manufacturer WARNING If the SmartRadar is installed in a hazardous area Metal conduits must be used size 3 4 Stopper boxes must be installed within 45 cm 18 of the device ...

Page 34: ...be at least 0 2 mm2 and may consist of a single fine or multi wire With the use of wire with a cross section between 0 2 mm2 and 0 5 mm2 the maximum current I A should be reduced to a maximum of I 0 55 A With a minimum wire cross section of 0 5 mm2 the maximum current I should not be higher than 3 A and may consist of a single fine or multi wire NOTE The field cabling entering the SmartConn box mu...

Page 35: ...sistance of the ground connection directly after installation The measured ground resistance must be below the maximum prescribed by local and or national grounding requirements WARNING The intrinsically safe options have been certified for use in hazardous areas Make sure that the certificate of approval is available on site and act in accordance with the instructions as given in the certificate ...

Page 36: ...erminals are numbered identical to the terminal compartment in the device 4 11 2 2 Connections The intrinsically safe cabling must enter at the gland C only This entry is marked Ex i See FIG 4 6 Blue marked cables are recommended for the intrinsically safe options FIG 4 6 Ex i entry with SmartConn Description A Blue terminals for intrinsically safe connections B Grey terminals for non intrinsicall...

Page 37: ...nnections The indices of the terminals are variable For each option there are indices on the terminal row They are specified in a label attached in front of the terminal row as is schematically indicated in figure 4 8 The terminals for the power supply are standard Some terminal contacts can be double labelled In this case the white text on black label is the first option for connection The black ...

Page 38: ...ing sections 4 11 3 Non intrinsically Safe Connections The non intrinsically safe connections are connected to the grey wiring terminal If local and or national regulations allow the power supply Enraf fieldbus and hardware relay outputs may be combined into one unshielded cable A separate cable may also be used for each 4 11 3 1 Power Supply Connect the power supply to either DC 24 65 Volt AC 65 ...

Page 39: ...Install an explosion proof mains switch in the mains cable to the SmartRadar Cable specifications Type Suitable for the SmartRadar power rating and approved for use in hazardous areas Label Parameters 00 Vin a L 24 65 Vdc 15 10 65 240 Vac 15 10 50 60 Hz 10 Automatic selection 01 Vin b N Cable specifications Type Twisted pair Rmax 200 Ohm line Cmax 1 μF Maximum length 10 km Label Parameters 06 TL1 ...

Page 40: ... one EIA 485 Host communication The gauges are connected in parallel as described in figure 4 9 FIG 4 9 EIA 485 topology Cable specifications Type Twisted pair shielded Maximum length 1200 meter NOTE If necessary the common of the EIA 485 may be connected to the ground GND_ISO Label Parameters 11 485A 1k2 2k4 4k8 9k6 19k2 38k4 bps Selection by software 12 485B 13 GND_ISO EIA 485 Field bus 13 GND_I...

Page 41: ... FII DO The hardware relay outputs can be used as an alarm signal or to operate a remote device The signals corresponding with the terminal labels are programmed during commissioning Cable specifications Type Shielded Maximum length 15 meter Label Parameters 08 232RX 38k4 19k2 9k6 4k8 2k4 1k2 bps Selection by software 09 232TX 10 GND_ISO Cable specifications Type Approved for use in hazardous area...

Page 42: ...5 A Vmax 110 Vdc Imax 0 3 A Pmax 30 W NO NC by factory jumper default NO 17 Ry2_b 18 Ry3_a Vmax 250 Vac Imax 3 A Vmax 40 Vdc Imax 3 A Pmax 750 W NO NC by factory jumper 19 Ry3_b 20 Ry4_a Vmax 250 Vac Imax 3 A Vmax 40 Vdc Imax 3 A Pmax 750 W NO NC by factory jumper 21 Ry4_b Label Parameters 48 Ofp_a Vmax 250 Vac Imax 3 A Vmax 40 Vdc Imax 3 A Pmax 750 W NO NC by factory jumper 49 Ofp_b Cable specifi...

Page 43: ...1 4 1 1 Topology Only one device can be connected to the VITO connection 4 11 4 2 HART Cable specifications Type Twisted pair shielded Rmax 25 Ω line Maximum length 1000 meter Label Parameters 22 V_Loop Ex ia IIB Uo 23 1 V Io 124 mA Po 0 6 W Co 1 0 μF Lo 9 mH 23 GND_Loop Cable specifications Type Twisted pair shielded Rmax 25 Ω line Maximum length 1000 meter Label Parameters 24 V_Loop Ex ia IIB Uo...

Page 44: ... Installation Guide Part No 4417 760_Rev06 38 4 11 4 2 1 Topology A maximum of 5 devices can be connected to the HART connection CAUTION Before connecting the HART devices Make sure the sum of the start up currents fits the parameters ...

Page 45: ...0 Ω line Maximum length 150 meter Label Connections diagram Parameters 30 RTD1_S Ex ia IIB IIC Uo 8 61 V Io 58 mA Po 0 13 W Co 1 0 μF Lo 10 5 mH 31 RTD1_com 32 RTD1_pos 33 RTD1_S 34 RTD2_S 35 RTD2_com 36 RTD2_pos 37 RTD2_S Label Connections diagram Parameters 30 RTD1_S Ex ia IIB IIC Uo 8 61 V Io 58 mA Po 0 13 W Co 1 0 μF Lo 10 5 mH 31 RTD1_com 32 RTD1_pos 34 RTD2_S 35 RTD2_com 36 RTD2_pos RTD1 Rc1...

Page 46: ...w is identical to the labelling in the SmartRadar Label Connections diagram Parameters 38 S Ex ia IIB IIC Uo 8 61 V Io 58 mA Po 0 13 W Co 1 0 μF Lo 10 5 mH 39 com 40 R1 41 R2 42 R3 43 R4 44 R5 45 R6 Cable specifications Type 4 wire shielded Maximum length 50 meter Label Parameters 26 SGND Ex ia IIB Uo 14 2 V Io 522 mA Po 1 7W Co 2 18 μF Lo 0 25 mH 27 Vsafe_ 28 Safe_A 29 Safe_B Rc R1 R2 R3 R4 R5 R6...

Page 47: ...ice Close the cover Make sure that the cover does not squeeze any cables inside the housing CAUTION Make sure the separation between intrinsic and non intrinsic cabling is sufficient and complies with any local and or national regulations WARNING Tighten all bolts with a torque of 30 Nm 711 ft lbf to prevent danger of explosion CAUTION Always clean the flange of the housing and the cover before yo...

Page 48: ... Tighten the 16 bolts of the cover Tighten the bolts crosswise Use an Allen key 8mm 4 13 2 Replace the Top Cover Open the display cover Place the 2 hooks at the rear of the top cover behind the axis of the cover Push down the top cover carefully The installation is now completed ...

Page 49: ...t No 4417 760_Rev06 Installation Guide 43 5 TECHNICAL DATA 5 1 Weight and Dimensions FIG 5 1 SmartRadar and SmartConn dimensions Weight 13 6 kg 36 lbs mm inches A 300 11 82 B 330 12 99 C 90 3 54 D 220 8 66 E 70 2 76 F 260 10 24 B A D E C F ...

Page 50: ...Technical Data SmartRadar FlexLine Installation Guide Part No 4417 760_Rev06 44 ...

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Page 52: ...Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel 31 0 15 2701 100 www honeywellenraf com 4417760 Revision 06 July 2011 2011 Honeywell International Inc ...