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INSTALLATION INSTRUCTIONS

95-7553-04

Excel 10 W7751H Smart VAV Actuator

BEFORE INSTALLATION

The W7751H Smart VAV Actuator is a factory-combined 

Excel 10 Variable Air Volume (VAV) Box Controller and an 

ML6174 Direct-Coupled Actuator with De-clutch mechanism. 

The actuator/controller assembly is field mounted to the VAV 

box damper shaft similar to the mounting of a standard 

actuator, and the controller wiring is terminated to the screw 

terminals that are located under a snap-on cover. See Fig. 1. 

The Smart VAV Actuator is a Free Topology Transceiver (FTT) 

L

ON

M

ARK

® compliant controller. The W7751H2025 is for 

smoke control use.

The ML6174 Direct-Coupled Actuator with De-clutch 

mechanism (see Fig. 2 for location) allows the installer to 

manually open or close the VAV box damper connected to the 

W7751H without power or software tool to command it.

The controller in the W7751H contains a Microbridge flow-

through pressure sensor and communicates via the 

78 kilobaud Echelon

®

 L

ON

W

ORKS

® Bus Network.

Triac output loads must draw a minimum current of 25 mA at 

24 Vac, 60 Hz nominal. Triac maximum current rating: 77 mA.

The actuator on the W7751H mounts directly onto the VAV 

box damper shaft and has up to 70 lb-in. torque (8 Nm), 90 

degree stroke, and 90 second timing at 60 Hz.

The actuator on the W7751H can accommodate the optional 

field-installed auxiliary switches.

NOTE: Mounting thermostat/sensor greater than 20 ft from 

the W7751H2025 requires 14506944-001 Transient 

Protectors. They must be installed on the thermostat/

sensor leads from the T7770C pins 3, 4, 5, 6, and 7.

INSTALLATION

Horizontally mount the W7751H on the damper shaft and 

allow clearance for wiring, servicing and module removal. 

Avoid mounting the W7751H in areas where acid fumes or 

other deteriorating vapors can attack the metal parts of the 

actuator, or in areas where escaping gas or other explosive 

vapors are present. See Fig. 2 for mounting dimensions.

Fig. 1. Excel 10 Smart VAV Actuator.

IMPORTANT

The assembly is intended only for horizontal shaft 

mounting, to assure proper heat dissipation from the 

controller housing. The Smart VAV Actuator must not 

be mounted with the controller at the top.

M19924

CCW

CCW

CW

CW

60 

45 

45 

60 

Summary of Contents for Excel 10 W7751H

Page 1: ...riac output loads must draw a minimum current of 25 mA at 24 Vac 60 Hz nominal Triac maximum current rating 77 mA The actuator on the W7751H mounts directly onto the VAV box damper shaft and has up to 70 lb in torque 8 Nm 90 degree stroke and 90 second timing at 60 Hz The actuator on the W7751H can accommodate the optional field installed auxiliary switches NOTE Mounting thermostat sensor greater ...

Page 2: ...duit NOTE The assembly is intended only for mounting to a horizontal shaft The W7751H actuator is shipped in the fully clockwise CW position 90 degree The W7751H Assembly must be mounted to a horizontal damper shaft to assure proper heat dissipation from the controller housing Mount the W7751H so that the actuator is parallel with the VAV box damper housing In general it is recommended that a wash...

Page 3: ...damper opening angle 45 60 or 90 degrees Fig 5 Determining rotation direction CW or CCW for damper opening If damper shaft diameter is 3 8 inch 10 mm round or square use part 201391 Shaft Adapter shipped with the W7751H Smart VAV Actuator Ensure it is placed opposite set screws See Fig 6 The adapter centers a 3 8 in 10 mm shaft in the hub Failure to use the adapter on a 3 8 in 10 mm shaft causes t...

Page 4: ... yet Before the part no 201614 Range Stop Pin which is shipped with the W7751H Smart VAV Actuator can be inserted in either the 45 or 60 degree CW slot the damper actuator must be driven fully open CCW To do this the controller on the W7751H must be wired powered and connected to the portable PC via the Serial LonTalk Adapter SLTA The SLTA connects to the controller on the W7751H via the jack for ...

Page 5: ...a verified earth ground for each controller in the group See Fig 10 Controller configurations are not necessarily limited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer See System Engineering form 74 2949 for power wiring recommendations All loads on an Excel 10 Controller must be powered by a single transformer Keep the ea...

Page 6: ...he portable PC via the SLTA The SLTA connects to the controller on the W7751H via Network Access Jack on the T7770 Wall Module or by B Port on the Q7750A Zone Manager From E Vision Software drive the W7751H actuator and halt the motion at the desired position for switch operation NOTE When installed angular position indicator on the switch face moves from 90 to 0 degrees during CCW motion and from...

Page 7: ...air solid conductor wire For nonplenum areas use CMP listed cable In plenum areas use CMP listed cable Do not bundle output wires with sensor digital input or LONWORKS Bus wires Ensure that neither LONWORKS Bus wire is grounded In noisy high EMI environments avoid wire runs parallel to noisy power cables motor control centers or lines containing lighting dimmer switches Keep at least 3 in 76 mm of...

Page 8: ...T BE TWISTED TOGETHER BEFORE INSERTING INTO THE TERMINAL BLOCK MICROBRIDGE DP SENSOR AIR FLOW DP PICKUP AIR FLOW DIRECTION LOW HI 2 M6410 SERIES 60 VALVE ACTUATOR COM STEM UP STEM DOWN TRIAC EQUIVALENT CIRCUIT TWO OR THREE WAY VALVE SET PT 1 2 3 4 5 6 7 8 9 10 11 12 EARTH GROUND 24 VAC COM OUT 1 OUT 2 E BUS COMM OUT COMM IN 24 VAC NOTE LOAD POWER WIRE IS CONNECTED TO TERMINAL 1 W7751H M10526 1 2 2...

Page 9: ... the Excel 10 FTT Termination Module Installation Instructions form 95 7554 Correct placement of the termination module s is required for proper LONWORKS Bus communications Step 2 Startup Broadcasting the Service Message The Service Message allows a device on the LONWORKS Bus to be positively identified The Service Message contains the controller neuron ID number and therefore can be used to confi...

Page 10: ...appears in one of the following allowable states 1 Off no power to the processor 2 Continuous on processor is in initialized state 3 Slow blink controlling normal state 4 Fast blink when the Excel 10 VAV Controller has an alarm condition When an Excel 10 has an alarm condition it reports it to the central node on the LONWORKS Bus Also the Excel 10 VAV Controller variables AlarmLogX where X is 1 th...

Page 11: ... BLOCK ML7984B REHEAT VALVE ACTUATOR PWM OUTPUT FROM CNTRL PWM H 24 VAC PWM VALVE ACTUATOR 24 N 24 H T6 T5 C B W R SERIES OR PARALLEL FAN CONTACTOR 24 VAC SET PT 1 2 3 4 5 6 7 8 9 10 11 12 24 VAC COM OUT 1 OUT 2 E BUS 24 VAC W7751H M10530 WALL MODULE EARTH GND SENSOR BYPASS LED NOT EARTH GROUND TRIAC EQUIVALENT CIRCUIT 3 2 4 1 1 2 3 4 REVERSE WIRES INCREASE DECREASE TO REVERSE ACTION DIRECT REVERS...

Page 12: ... only if used for Energy Management Q7740A B and Q7751A Devices for use on an Energy Management and or Smoke Control 14507287 Series Power Supplies W7751B2010 W7751D2016 W7751F2011 W7751H2025 Series 9 W7761A2010 Q7750 Q9200 XFL521 XFL522 XFL523 XFL524 XL500 XLINK Connect the controller with the laptop PC To do this the controller on the W7751H must be wired powered and connected to the portable PC...

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