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EXCEL 10 W7751H SMART VAV ACTUATOR

5

95-7553—04

IMPORTANT

The minimum position set screw on the actuator is 

not available on the W7751H device.

Fig. 8. Lifting a range stop pin out of its slot.

Piping

Air flow Pickup

Connect the air flow pickup to the two connectors on the 

controller of the W7751H. See Fig. 9.

Fig. 9. Smart VAV Actuator air flow pickup connections.

NOTES:

Use 1/4 in. (6 mm) outside diameter with 0.040 in. 

(1 mm) wall thickness plenum rated 1219 FR 

(94V-2) pneumatic tubing.

Always use a fresh cut on the end of the tubing 

that connects to the air flow pickups and the 

connectors on the VAV controllers.

Connect the high pressure or upstream tube to the plastic 

restrictor labeled (+ HI) or P1 and the low pressure or 

downstream tube to the restrictor labeled (- LO) or P2. See 

labeling in Fig. 9.

NOTES:

If controllers are mounted in unusually dusty or 

dirty environments, a 5-micron disposable air filter 

is recommended for the high pressure line 

(marked as +) connected to the air flow pickup.

When using twin tubing from pickup, split pickup 

tubing a short length to accommodate connections.

Tubing from air flow pickup to VAV controller 

should not exceed three feet (0.914m). Lengths 

longer than this can degrade flow sensing 

accuracy.

To prevent VAV air flow connector breakage, use 

caution when removing tubing from it. Always pull 

straight away from connector; never remove by 

pulling at an angle.

Wiring

All wiring must comply with applicable electrical codes and 

ordinances, or as specified on installation wiring diagrams.

NOTES:

For multiple controllers operating from a single 

transformer, the same side of the transformer 

secondary must be connected to the same input 

terminal in each controller and the ground 

terminals (3 on the W7751H, 28 on the W7751B, 

and 32 on the W7751D,F) must be connected to a 

verified earth ground for each controller in the 

group. See Fig. 10. (Controller configurations are 

not necessarily limited to three devices, but the 

total power draw including accessories cannot 

exceed 100 VA when powered by the same 

transformer. See System Engineering form 

74-2949 for power wiring recommendations.)

All loads on an Excel 10 Controller must be 

powered by a single transformer.

Keep the earth ground connection (terminal 3) 

wire run as short as possible. Refer to Fig. 16.

Do 

not

 connect the analog ground terminal (5) to 

earth ground. Refer to Fig. 16.

Power

The 24 Vac power from an energy limited Class II Power 

Source must be provided to each Smart VAV Actuator. To 

conform to Class II restrictions, transformers must not be 

larger than 100 VA. The maximum current draw at 24 Vac is 

1.25A.

IMPORTANT

— Power must be off prior to connecting to or removing 

connections from output terminals 9 and 10.

— Use the heaviest gauge wire available, up to 

14 AWG (2.0 mm

2

) with a minimum of 18 AWG 

(1.0 mm

2

), for all power and earth ground wiring. For 

nonplenum, open areas, run cables exposed (or in 

conduit, if required).

— If the W7751H Smart VAV Actuator is used on 

Heating and Cooling Equipment (UL 1995, US 

only)

 

and the transformer primary power is more 

than 150 volts, connect the transformer secondary to 

earth ground, see Fig. 10.

NOTE: Maintain a three-inch (76 millimeter) separation 

between Triac outputs and L

ON

W

ORKS

® Bus wiring 

throughout installation.

Auxiliary Switches

The 201052A,B,C Auxiliary Switch can be used with the 

W7751H. It allows for control of equipment external to the 

actuator (for example, electric reheat coils or fan) at an 

adjustable point in the stroke (from 0 to 90 degrees) of the 

actuator. The 201052 Switch is field-added. Self-tapping 

Phillips head screws are included with the switch. The switch 

can be mounted only one way (see Fig. 11) with the switch 

contacts pointed to the top of the actuator.

SCREWDRIVER

M2065

AIRFLOW

DP PICKUP

AIRFLOW

DIRECTION

M10003

– LO

+ HI

CCW

CCW

CW

CW

60

45

45

60

Summary of Contents for Excel 10 W7751H

Page 1: ...riac output loads must draw a minimum current of 25 mA at 24 Vac 60 Hz nominal Triac maximum current rating 77 mA The actuator on the W7751H mounts directly onto the VAV box damper shaft and has up to 70 lb in torque 8 Nm 90 degree stroke and 90 second timing at 60 Hz The actuator on the W7751H can accommodate the optional field installed auxiliary switches NOTE Mounting thermostat sensor greater ...

Page 2: ...duit NOTE The assembly is intended only for mounting to a horizontal shaft The W7751H actuator is shipped in the fully clockwise CW position 90 degree The W7751H Assembly must be mounted to a horizontal damper shaft to assure proper heat dissipation from the controller housing Mount the W7751H so that the actuator is parallel with the VAV box damper housing In general it is recommended that a wash...

Page 3: ...damper opening angle 45 60 or 90 degrees Fig 5 Determining rotation direction CW or CCW for damper opening If damper shaft diameter is 3 8 inch 10 mm round or square use part 201391 Shaft Adapter shipped with the W7751H Smart VAV Actuator Ensure it is placed opposite set screws See Fig 6 The adapter centers a 3 8 in 10 mm shaft in the hub Failure to use the adapter on a 3 8 in 10 mm shaft causes t...

Page 4: ... yet Before the part no 201614 Range Stop Pin which is shipped with the W7751H Smart VAV Actuator can be inserted in either the 45 or 60 degree CW slot the damper actuator must be driven fully open CCW To do this the controller on the W7751H must be wired powered and connected to the portable PC via the Serial LonTalk Adapter SLTA The SLTA connects to the controller on the W7751H via the jack for ...

Page 5: ...a verified earth ground for each controller in the group See Fig 10 Controller configurations are not necessarily limited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer See System Engineering form 74 2949 for power wiring recommendations All loads on an Excel 10 Controller must be powered by a single transformer Keep the ea...

Page 6: ...he portable PC via the SLTA The SLTA connects to the controller on the W7751H via Network Access Jack on the T7770 Wall Module or by B Port on the Q7750A Zone Manager From E Vision Software drive the W7751H actuator and halt the motion at the desired position for switch operation NOTE When installed angular position indicator on the switch face moves from 90 to 0 degrees during CCW motion and from...

Page 7: ...air solid conductor wire For nonplenum areas use CMP listed cable In plenum areas use CMP listed cable Do not bundle output wires with sensor digital input or LONWORKS Bus wires Ensure that neither LONWORKS Bus wire is grounded In noisy high EMI environments avoid wire runs parallel to noisy power cables motor control centers or lines containing lighting dimmer switches Keep at least 3 in 76 mm of...

Page 8: ...T BE TWISTED TOGETHER BEFORE INSERTING INTO THE TERMINAL BLOCK MICROBRIDGE DP SENSOR AIR FLOW DP PICKUP AIR FLOW DIRECTION LOW HI 2 M6410 SERIES 60 VALVE ACTUATOR COM STEM UP STEM DOWN TRIAC EQUIVALENT CIRCUIT TWO OR THREE WAY VALVE SET PT 1 2 3 4 5 6 7 8 9 10 11 12 EARTH GROUND 24 VAC COM OUT 1 OUT 2 E BUS COMM OUT COMM IN 24 VAC NOTE LOAD POWER WIRE IS CONNECTED TO TERMINAL 1 W7751H M10526 1 2 2...

Page 9: ... the Excel 10 FTT Termination Module Installation Instructions form 95 7554 Correct placement of the termination module s is required for proper LONWORKS Bus communications Step 2 Startup Broadcasting the Service Message The Service Message allows a device on the LONWORKS Bus to be positively identified The Service Message contains the controller neuron ID number and therefore can be used to confi...

Page 10: ...appears in one of the following allowable states 1 Off no power to the processor 2 Continuous on processor is in initialized state 3 Slow blink controlling normal state 4 Fast blink when the Excel 10 VAV Controller has an alarm condition When an Excel 10 has an alarm condition it reports it to the central node on the LONWORKS Bus Also the Excel 10 VAV Controller variables AlarmLogX where X is 1 th...

Page 11: ... BLOCK ML7984B REHEAT VALVE ACTUATOR PWM OUTPUT FROM CNTRL PWM H 24 VAC PWM VALVE ACTUATOR 24 N 24 H T6 T5 C B W R SERIES OR PARALLEL FAN CONTACTOR 24 VAC SET PT 1 2 3 4 5 6 7 8 9 10 11 12 24 VAC COM OUT 1 OUT 2 E BUS 24 VAC W7751H M10530 WALL MODULE EARTH GND SENSOR BYPASS LED NOT EARTH GROUND TRIAC EQUIVALENT CIRCUIT 3 2 4 1 1 2 3 4 REVERSE WIRES INCREASE DECREASE TO REVERSE ACTION DIRECT REVERS...

Page 12: ... only if used for Energy Management Q7740A B and Q7751A Devices for use on an Energy Management and or Smoke Control 14507287 Series Power Supplies W7751B2010 W7751D2016 W7751F2011 W7751H2025 Series 9 W7761A2010 Q7750 Q9200 XFL521 XFL522 XFL523 XFL524 XL500 XLINK Connect the controller with the laptop PC To do this the controller on the W7751H must be wired powered and connected to the portable PC...

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