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Dual fuel burners - OXY-THERM

®

 FHR

w w w . m a x o n c o r p . c o m

combustion systems for industry

Maxon reserves the right to alter specifications and data without prior notice. 

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Model number

OXY-THERM

®

 FHR gas burners

Burner

model

Burner

size

Burner 

type

Fuel

Fuel flow

Block

material

Burner 

block

Oil

conversion

kit

Tagging

OT FHR

S

G

N

36

M

Y

N

N

Burner model

OT FHR - OXY-THERM

®

 FHR burner

Burner size

S -Small
M - Medium
L - Large
XL - Extra large

Burner type

G - Gas

Fuel

N - Natural gas
X - Special gas (see Engineering)

Fuel flow

For OT FHR S G burners:

36 - 36 cubic meters/h
43 - 43 cubic meters/h
50 - 50 cubic meters/h
56 - 56 cubic meters/h
65 - 65 cubic meters/h
82 - 82 cubic meters/h

For OT FHR M G burners:

81 - 81 cubic meters/h
103 - 103 cubic meters/h
113 - 113 cubic meters/h
124 - 124 cubic meters/h
161 - 161 cubic meters/h

For OT FHR L G burners:

170 - 170 cubic meters/h
187 - 187 cubic meters/h
204 - 204 cubic meters/h
266 - 266 cubic meters/h
339 - 339 cubic meters/h

For OT FHR XL G burners:

281 - 281 cubic meters/h
365 - 365 cubic meters/h
466 - 466 cubic meters/h
566 - 566 cubic meters/h
667 - 667 cubic meters/h

Block material

M - MFZ-6 Mullite

Burner block

Y - Yes
N - No

Oil conversion kit

For OT FHR S G burners:

N - None
41 - 41 liters/h
58 - 58 liters/h
68 - 68 liters/h

For OT FHR M G burners:

N - None
99 - 99 liters/h
134 - 134 liters/h
193 - 193 liters/h

For OT FHR L G burners:

N - None
217 - 217 liters/h
251 - 251 liters/h
313 - 313 liters/h
358 - 358 liters/h

For OT FHR XL G burners:

N - None
462 - 462 liters/h
500 - 500 liters/h
569 - 569 liters/h

Tagging

N - None
ALW - Aluminum (wire-on)
SSW - Stainless steel (wire-on)

Summary of Contents for Maxon OT FHR

Page 1: ...or OT FHR M G burners 81 81 cubic meters h 103 103 cubic meters h 113 113 cubic meters h 124 124 cubic meters h 161 161 cubic meters h For OT FHR L G burners 170 170 cubic meters h 187 187 cubic meters h 204 204 cubic meters h 266 266 cubic meters h 339 339 cubic meters h For OT FHR XL G burners 281 281 cubic meters h 365 365 cubic meters h 466 466 cubic meters h 566 566 cubic meters h 667 667 cub...

Page 2: ...rs h For OT FHR L O burners 217 217 liters h 251 251 liters h 313 313 liters h 358 358 liters h For OT FHR XL O burners 462 462 liters h 500 500 liters h 569 569 liters h Block material M MFZ 6 Mullite Burner block Y Yes N No Gas conversion kit For OT FHR S O burners N None 36 36 cubic meters h 43 43 cubic meters h 50 50 cubic meters h 56 56 cubic meters h 65 65 cubic meters h 82 82 cubic meters h...

Page 3: ... 2 Propane psig 2 5 Typical oxygen to fuel volumetric ratios To natural gas 2 05 to 1 To propane 5 1 to 1 Approximate flame size Length See graphs on page 3 18 4 9 1 sg specific gravity relative density to air density air 0 0763 lb ft3 st OXY THERM FHR oil burners LFO Light Fuel Oil HFO Heavy Fuel Oil 1 Housing size Small S Medium M Large L Extra Large XL Oil nozzle 115 125 156 188 218 250 281 312...

Page 4: ...ithout prior notice 2013 Copyright Maxon Corporation All rights reserved 3 18 4 6 E i 5 13 Dual fuel burners OXY THERM FHR Materials of construction Burner part Material Burner housing 304 stainless steel Block MFZ 6 Mullite Gas nozzle 446 stainless steel Oil nozzle 446 stainless steel Mounting gasket MICA composite 710 1 ...

Page 5: ...ity requirements Fuels OXY THERM FHR burners are designed for firing on any clean fuel gas or light and heavy fuel oils Process flows and oxygen content OXY THERM FHR burner requires no additional oxygen for complete clean combustion beyond the oxygen fed through the burner oxygen connection Process temperatures OXY THERM FHR burners may be applied to furnace temperatures up to 3050 F with standar...

Page 6: ...flow OXY THERM FHR burners may be adjusted to operate on ratio with excess oxygen oxidizing environment or with excess fuel reducing environment Typical applications will operate with 1 2 excess oxygen If burners are shut down while the furnace remains hot it is recommended to continue a small flow of oxygen for cooling of the burner Alternatively blower or fan air or can be used for burner coolin...

Page 7: ...the right to alter specifications and data without prior notice 3 18 4 9 E i 5 13 Flame length gas burners Flame lengths shown are typical for burners sized and operating at maximum design conditions Flame lengths per unit of heat input will vary from these values when burners are operated below maximum design ...

Page 8: ...hes unless stated otherwise Size A B C D 1 E F G H J K S 23 7 2 72 12 28 14 12 5 96 9 41 13 47 10 0 4 26 2 62 M 26 54 2 82 14 28 14 62 8 21 10 22 14 0 13 25 4 73 2 93 L 30 17 3 56 14 28 15 12 11 71 13 12 16 5 15 75 5 26 2 73 XL 33 23 4 22 14 28 16 5 15 65 14 75 18 95 21 75 6 66 3 85 Size L M N P Q R S NPT T NPT Burner weight lbs Block weight lbs S 3 03 6 0 6 0 1 81 3 78 3 48 1 1 2 2 80 55 M 3 16 7...

Page 9: ...inches unless stated otherwise Size A B C D 1 E F G H J K S 29 11 7 84 12 28 19 5 5 96 2 72 14 17 10 0 4 27 2 63 M 31 63 8 34 14 28 21 5 8 21 2 82 14 7 13 25 3 54 4 11 L 34 15 10 84 14 28 24 0 11 71 3 56 17 25 15 75 5 27 2 74 XL 35 46 12 16 14 28 24 5 15 65 4 22 18 56 21 75 Size L M N P Q R S NPT Burner weight lbs Block weight lbs S 3 03 6 0 6 0 1 81 3 78 90 2 85 55 M 3 16 7 5 7 5 2 1 4 4 1 19 2 1...

Page 10: ...ing unpacking transport lifting and installation Any impact on the burner could result in damage Burner mounting The views on the next page show two possible methods for mounting and holding an OXY THERM FHR burner block and frame assembly in place Please read the operating and mounting instructions before using the equipment Install the equipment in compliance with the prevailing regulations Bedr...

Page 11: ...ms for industry Maxon reserves the right to alter specifications and data without prior notice 3 18 4 13 E i 5 13 Typical burner mounting arrangement Alternate burner mounting arrangement 1 Furnace wall 2 Melter wall 3 By others 4 Piping support by others 1 By others 1 2 3 4 1 1 ...

Page 12: ...ain key spots in the oxygen or gas manifolding can prevent damage to the burners from uneven thermal expansion The opening of the furnace wall should provide a minimum of 1 16 clearance on all sides High temperature furnace sealant or other appropriate material should be used between burner block and furnace wall Burner installation procedure Read the entire installation procedure before proceedin...

Page 13: ...t Locate the view port downstream of the flame looking back to the burner block Make sure the complete flame can be evaluated Support burner oxygen and gas piping The OXY THERM FHR burner shall not be used as support for the piping to the burner Gas and oxygen piping shall be supported in such a way that no additional loads will be created on the burner Unsupported piping puts stresses on the bloc...

Page 14: ...r both oxygen and fuel In addition flow meters for oxygen and fuel capable of local or remote readout are required for proper burner adjustment Oxy fuel burners cannot be set up and operated properly using only pressure requirements for adjustment Fully metered oxygen and fuel control systems are required for safe and optimum performance Read the combustion system manual carefully before initiatin...

Page 15: ...cular attention to all safety permissive switches Perform leak tests on fuel shut off valves according to any schedule established by the authority having jurisdiction Visual inspections Regular visual inspection of all connections air and fuel piping to the burner bolting of the burner to the block and burner flame size and aspect are essential Recommended spare parts Keep local stock of operatio...

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