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ML4125, ML4135, ML8125, ML8135 FAST-ACTING, TWO-POSITION ACTUATORS

5

63-2567—3

Installation

CAUTION

Device Malfunction Hazard.
Improper set screw tightening causes device 
malfunction.
Tighten set screws with proper torque to prevent 
damper shaft slippage.

CAUTION

Actuator Damage Hazard.
Using actuator as shaft bearing causes device 
damage.
Use actuator only to supply rotational torque. Avoid 
any side loads to actuator output coupling bearings.

To install actuator, proceed as follows:

1.

Place actuator over damper shaft; and hold mounting 
bracket in place. See Fig. 2.

2.

Mark screw holes on damper housing.

3.

Remove actuator and mounting bracket.

4.

Drill or center-punch holes for mounting screws (or use 
no.10 self-tapping sheet metal screws).

5.

Turn damper blades to desired normal (closed) position.

6.

Place actuator and mounting bracket back into position 
and secure bracket to damper box with sheet metal 
screws.

7.

Tighten set screws securely into damper shaft using 
minimum 30 lb-in., maximum 60 lb-in. torque. Use 
1/8 in. or 3 mm Allen wrench (see Specifications for 
details) to tighten set screws.

Wiring

WARNING

Electrical Power Hazard.
Line voltage can cause death or serious injury 
and short equipment circuitry.
Disconnect power supply before installation.

CAUTION

Electrical Shock or Equipment Damage Hazard.
Low voltage can shock individuals or short 
equipment circuitry.
Disconnect power supply before installation.

IMPORTANT

1. All wiring must comply with local electrical codes, 

ordinances and regulations.

2. Voltage and frequency of transformer used with 

ML8125 or ML8135 must correspond with the 
characteristics of power supply and actuator.

3. Use wires rated for at least 75°C (167°F).

See Fig. 4 through 6 for typical wiring diagrams.

Fig. 4. Typical 24 Vac wiring.

Fig. 5. Typical 120 Vac wiring.

Fig. 6. Typical 230 Vac wiring.

Table 4. Color Translations.

G

F

I

E

BROWN

BRAUN

BRUN

BRUNO

CAFE

BLUE

BLAU

BLEU

AZZURRO AZUL

BLACK

SCHWARZ NOIR

NERO

NEGRO

WHITE

WEISS

BLANC

BIANCO

BLANCO

RED

ROT

ROUGE

ROSSO

ROJO

L1 

24 VAC

L2

RED

BLACK

R

W

M17585

(   )

(   )

L1 

120

VAC

L2

WHITE

BLACK

R

W

M17589

(   )

(   )

L1 

230

VAC

L2

BLUE

BROWN

R

W

M17588

(   )

(   )

Summary of Contents for ML4125

Page 1: ...e range No audible noise during holding Electronic circuitry provides efficient operation while eliminating the need for limit switches Ninety five degree angle of rotation Die cast aluminum housing Housing design allows flush mounting to damper Integral junction box with three conduit openings eliminates need for separate wiring box Direct mounting to 3 8 or 1 2 in round or square shaft ML4125 ML...

Page 2: ...W Holding 0 11A 9W ML8125 Running 15 6 VA Holding 4 VA ML8135 Running 18 VA Holding 8 5 VA Temperature Ratings Ambient 40 F to 130 F 40 C to 55 C Shipping and Storage 40 F to 140 F 40 C to 60 C Humidity Ratings 5 to 95 RH noncondensing Electrical Connections ML4125A B ML4135 ML8125 ML8135 Two color coded 16 in leads includes ground screw ML4125C D 1m appliance cable Three 7 8 in holes for conduit ...

Page 3: ...25 seconds load dependant Spring Close ML4125 ML8125 20 to 25 seconds ML4135 ML8135 15 seconds Design Life at Rated Voltage ML4125 ML8125 80 000 full stroke cycles ML4135 ML8135 60 000 full stroke cycles Environmental Protection Ratings See Table 2 Table 2 Environmental Ratings Approvals See Table 3 Accessories 201391 Shaft Adapter for 3 8 in 10 mm shafts 205649 Mounting Bracket included with the ...

Page 4: ...axis The actuators are designed to open a damper by driving the damper shaft in either clockwise or counterclockwise direction The actuator housing has two slots on the bottom that with a 205649 Mounting Bracket secure it flush to a damper box see Fig 2 When mounted correctly these slots allow the actuator to float without rotating relative to the damper shaft NOTE ML4125 ML4135 ML8125 and ML8135 ...

Page 5: ...aft using minimum 30 lb in maximum 60 lb in torque Use 1 8 in or 3 mm Allen wrench see Specifications for details to tighten set screws Wiring WARNING Electrical Power Hazard Line voltage can cause death or serious injury and short equipment circuitry Disconnect power supply before installation CAUTION Electrical Shock or Equipment Damage Hazard Low voltage can shock individuals or short equipment...

Page 6: ... If the actuator is correctly installed but neither runs nor spring returns replace the actuator ML4125C D 230 Vac model 1 Check damper position 2 Connect 230 Vac to the blue and brown leadwires to drive the damper to the open position The actuator should drive the damper 3 If the actuator does not run remove power for at least two seconds 4 If the actuator spring returns allow it to close entirel...

Page 7: ...Installasjonsinstruks N Installationsinstrukioner SF Asennusohje S Installations Instrukioner E Instrucciones de montaje M11874 ASSEMBLY EINBAU MONTAGE MONTAGGIO MONTAGE MONTERE MONTERING ASENTAMINEN MONTERA MONTAJE D F I NL DK N FIN S E 24 VAC 230 VAC M11876 a b c d M11876 M11875 b a M11881 b a M11882 a b c HEX 4mm MIN 45 lb in 5 1 Nm MAX 60lb in 6 8 Nm A A1 A4 A3 A5 A2 A6 M12030 a b ...

Page 8: ...eywell Honeywell Limited Honeywell Limitée Room 3213 3225 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre 1140 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario No 30 Harbour Road Belgium Suite 200 M1V 4Z9 Wanchai Sunrise FL 33325 Hong Kong 24 VAC 230 VAC DISASSEMBLY AUSBAU DÉMONTAGE SMONTAGGIO DEMONTAGE AFMONTERE DEMONTERE ...

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